CN112844077A - Reverse osmosis membrane with PE microporous membrane as base material and preparation method thereof - Google Patents

Reverse osmosis membrane with PE microporous membrane as base material and preparation method thereof Download PDF

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CN112844077A
CN112844077A CN202011569683.4A CN202011569683A CN112844077A CN 112844077 A CN112844077 A CN 112844077A CN 202011569683 A CN202011569683 A CN 202011569683A CN 112844077 A CN112844077 A CN 112844077A
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microporous membrane
membrane
reverse osmosis
polyvinyl alcohol
graphene oxide
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不公告发明人
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Ningbo Rixin Hengli Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/66Polymers having sulfur in the main chain, with or without nitrogen, oxygen or carbon only
    • B01D71/68Polysulfones; Polyethersulfones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/02Reverse osmosis; Hyperfiltration ; Nanofiltration
    • B01D61/025Reverse osmosis; Hyperfiltration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0002Organic membrane manufacture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/12Composite membranes; Ultra-thin membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/26Polyalkenes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/58Other polymers having nitrogen in the main chain, with or without oxygen or carbon only
    • B01D71/62Polycondensates having nitrogen-containing heterocyclic rings in the main chain
    • B01D71/64Polyimides; Polyamide-imides; Polyester-imides; Polyamide acids or similar polyimide precursors

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  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Nanotechnology (AREA)
  • Manufacturing & Machinery (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The invention discloses a reverse osmosis membrane taking a PE microporous membrane as a base material and a preparation method thereof, wherein the reverse osmosis membrane comprises the PE microporous membrane, a polysulfone layer coated on the PE microporous membrane and a polyamide layer coated on the polysulfone layer; the PE microporous membrane has the pore diameter of 0.01-10 mu m, the porosity of 70-95% and the thickness of 20-120 mu m. The PE microporous membrane is small in pore diameter and excellent in homogeneity, the polysulfone layer is coated on the surface of the PE microporous membrane, and due to the fact that DMF, DMAc, NMP or DMSO and other organic solvents are adopted when polysulfone is coated, the PE microporous membrane is easily dissolved in the solvents, so that the PE microporous membrane can be subjected to permeation etching, and the pore diameter of the surface of the polysulfone layer is reduced and is more uniform. Because the pore diameter of the polysulfone layer is more uniform, the defects of the polyamide layer are reduced in the polymerization process, the polyamide layer is more uniform, and the performance is more excellent. The reverse osmosis membrane prepared by the invention has excellent water flux and rejection rate.

Description

Reverse osmosis membrane with PE microporous membrane as base material and preparation method thereof
Technical Field
The invention belongs to the field of reverse osmosis membranes, and particularly relates to a reverse osmosis membrane with a PE microporous membrane as a base material and a preparation method thereof.
Background
Reverse osmosis is an efficient water purification method, has the advantages of high efficiency, low cost, no phase change, easy integration, modularization, automation and the like, and is widely applied to the fields of high-purity water preparation, medical water preparation, seawater desalination, brackish water desalination, sewage recycling and the like in the electronic industry. With the shortage of fresh water resources and the increasing water pollution, reverse osmosis technology plays an increasingly important role in water purification.
However, the pore size distribution of the base membrane of the existing reverse osmosis membrane is not uniform, so that the pore size on the surface of the reverse osmosis membrane is not uniform in the reaction process of the polyamide membrane, and the flux and rejection rate of the reverse osmosis membrane are finally influenced.
Disclosure of Invention
In order to solve the technical problems, the invention provides the reverse osmosis membrane with the PE microporous membrane as the base material and the preparation method thereof, the polysulfone layer and the polyamide layer have uniform pore diameter and more excellent performance, and the water flux and the rejection rate of the reverse osmosis membrane can be improved.
The technical scheme of the invention is realized as follows:
a reverse osmosis membrane taking a PE microporous membrane as a base material comprises the PE microporous membrane, a polysulfone layer coated on the PE microporous membrane and a polyamide layer coated on the polysulfone layer;
the PE microporous membrane has the pore diameter of 0.01-10 mu m, the porosity of 70-95% and the thickness of 20-120 mu m.
Further, the PE microporous membrane comprises high density PE, a chain extender, a hydrophilic polymer, and inorganic particles; the mass ratio of the high-density PE to the chain extender to the hydrophilic polymer to the inorganic particles is 2: 1: 2: 1.
further, the hydrophilic polymer is polyvinyl alcohol, polyethylene glycol, polymethyl pyrrolidone and polyacrylic acid.
Further, the inorganic particles are silica, sodium chloride, calcium carbonate or titanium dioxide.
Further, the chain extender is phthalic anhydride or polyisodiol.
The invention also provides a preparation method of the reverse osmosis membrane with the PE microporous membrane as the base material, which comprises the following steps:
1) coating a polysulfone membrane casting solution on the surface of the PE microporous membrane, and curing to obtain the PE microporous membrane coated with a polysulfone layer;
2) adding m-phenylenediamine, triethylamine and camphorsulfonic acid into deionized water, and magnetically stirring to obtain an aqueous solution; adding trimesoyl chloride into n-hexane, and stirring until the trimesoyl chloride is dissolved to obtain a trimesoyl chloride-n-hexane oil phase solution; immersing the PE microporous membrane coated with the polysulfone layer obtained in the step 1) into a water phase solution, taking out the PE microporous membrane, removing the solvent, immersing the PE microporous membrane into a prepared trimesoyl chloride-n-hexane oil phase solution for interfacial polymerization reaction to form a polyamide layer, taking out the polyamide layer, and removing the solvent n-hexane to obtain the nascent state polyamide reverse osmosis membrane;
3) dissolving polyvinyl alcohol in deionized water, and mechanically stirring to obtain a polyvinyl alcohol aqueous solution; dissolving graphene oxide in deionized water, magnetically stirring, and ultrasonically dispersing to obtain a graphene oxide aqueous solution; mixing the graphene oxide aqueous solution with a polyvinyl alcohol aqueous solution to obtain a polyvinyl alcohol aqueous solution containing graphene oxide; adding glutaraldehyde, levoserine and hydrochloric acid into a polyvinyl alcohol aqueous solution containing graphene oxide to obtain a polyvinyl alcohol crosslinking reaction solution containing graphene oxide, coating the polyvinyl alcohol crosslinking reaction solution containing graphene oxide on the surface of the nascent reverse osmosis membrane obtained in the step 1), and drying to obtain the reverse osmosis membrane.
Further, the preparation method of the PE microporous membrane comprises the following steps:
1) uniformly mixing the high-density PE, the chain extender, the hydrophilic polymer and the inorganic particles, pouring the mixture into a screw extruder for melt extrusion, wherein the traction ratio of a melt extrusion base film is 10-100;
2) annealing, stretching and heat setting the base membrane obtained in the step 1), wherein the annealing temperature is 100-150 ℃, and the stretching ratio is 60-150%, so as to obtain the PE microporous membrane for the water treatment membrane substrate.
Furthermore, the mass concentration of m-phenylenediamine in the aqueous phase solution is 5.9 percent, the mass concentration of triethylamine is 3.4 percent, and the mass concentration of camphorsulfonic acid is 5.9 percent; the mass concentration of trimesoyl chloride in the oil phase solution is 0.3 percent;
furthermore, the polymerization degree of the polyvinyl alcohol is 1000, and the alcoholysis degree is 99%; the mass ratio of the graphene oxide to the polyvinyl alcohol in the polyvinyl alcohol aqueous solution containing the graphene oxide is 1: 20-50;
furthermore, the mass concentration of polyvinyl alcohol in the polyvinyl alcohol crosslinking reaction solution containing graphene oxide is 3.8%, the mass concentration of glutaraldehyde is 0.38%, the mass concentration of levoserine is 0.19%, and the mass concentration of hydrochloric acid is 0.1%.
The invention provides a reverse osmosis membrane taking a PE microporous membrane as a base material and a preparation method thereof, and the reverse osmosis membrane has the following advantages:
1) the PE microporous membrane has small pore diameter and excellent homogeneity, the polysulfone layer is coated on the surface of the PE microporous membrane, and the PE microporous membrane is easily dissolved in DMF, DMAc, NMP or DMSO and other organic solvents when the polysulfone layer is coated, so that the PE microporous membrane is subjected to permeation etching, the pore diameter of the surface of the polysulfone layer is reduced, and the polysulfone layer is more uniform.
2) Because the pore diameter of the polysulfone layer is more uniform, the defects of the polyamide layer are reduced in the polymerization process, the polyamide layer is more uniform, and the performance is more excellent.
3) The reverse osmosis membrane prepared by the invention has excellent water flux and rejection rate.
Detailed Description
For better understanding of the essence of the present invention, the following embodiments of the present invention are given only for illustrating how the present invention can be carried into effect and not for limiting the present invention to be carried into effect only by the following embodiments, and the modifications, substitutions and structural modifications of the present invention are made on the basis of understanding the technical solution of the present invention and the scope of the present invention is covered by the claims and the equivalents thereof.
The invention discloses a reverse osmosis membrane taking a PE microporous membrane as a base material, which comprises the PE microporous membrane, a polysulfone layer coated on the PE microporous membrane and a polyamide layer coated on the polysulfone layer;
the PE microporous membrane has the pore diameter of 0.01-10 mu m, the porosity of 70-95% and the thickness of 20-120 mu m.
The PE microporous membrane is small in pore size and excellent in homogeneity, the polysulfone layer is coated on the surface of the PE microporous membrane, and due to the fact that DMF, DMAc, NMP or DMSO and other organic solvents are adopted when polysulfone is coated, the PE microporous membrane is easily dissolved in the solvents, so that the PE microporous membrane can be subjected to permeation etching, and the pore size of the surface of the polysulfone layer is reduced and is more uniform. Because the pore diameter of the polysulfone layer is more uniform, the defects of the polyamide layer are reduced in the polymerization process, the polyamide layer is more uniform, and the performance is more excellent.
Further, the PE microporous membrane comprises high density PE, a chain extender, a hydrophilic polymer, and inorganic particles; the mass ratio of the high-density PE to the chain extender to the hydrophilic polymer to the inorganic particles is 2: 1: 2: 1.
further, the hydrophilic polymer is polyvinyl alcohol, polyethylene glycol, polymethyl pyrrolidone and polyacrylic acid.
Further, the inorganic particles are silica, sodium chloride, calcium carbonate or titanium dioxide.
Further, the chain extender is phthalic anhydride or polyisodiol.
The invention also provides a preparation method of the reverse osmosis membrane with the PE microporous membrane as the base material, which comprises the following steps:
1) coating a polysulfone membrane casting solution on the surface of the PE microporous membrane, and curing to obtain the PE microporous membrane coated with a polysulfone layer;
2) adding m-phenylenediamine, triethylamine and camphorsulfonic acid into deionized water, and magnetically stirring to obtain an aqueous solution; adding trimesoyl chloride into n-hexane, and stirring until the trimesoyl chloride is dissolved to obtain a trimesoyl chloride-n-hexane oil phase solution; immersing the PE microporous membrane coated with the polysulfone layer obtained in the step 1) into a water phase solution, taking out the PE microporous membrane, removing the solvent, immersing the PE microporous membrane into a prepared trimesoyl chloride-n-hexane oil phase solution for interfacial polymerization reaction to form a polyamide layer, taking out the polyamide layer, and removing the solvent n-hexane to obtain the nascent state polyamide reverse osmosis membrane;
3) dissolving polyvinyl alcohol in deionized water, and mechanically stirring to obtain a polyvinyl alcohol aqueous solution; dissolving graphene oxide in deionized water, magnetically stirring, and ultrasonically dispersing to obtain a graphene oxide aqueous solution; mixing the graphene oxide aqueous solution with a polyvinyl alcohol aqueous solution to obtain a polyvinyl alcohol aqueous solution containing graphene oxide; adding glutaraldehyde, levoserine and hydrochloric acid into a polyvinyl alcohol aqueous solution containing graphene oxide to obtain a polyvinyl alcohol crosslinking reaction solution containing graphene oxide, coating the polyvinyl alcohol crosslinking reaction solution containing graphene oxide on the surface of the nascent reverse osmosis membrane obtained in the step 1), and drying to obtain the reverse osmosis membrane.
The method is characterized in that a polysulfone membrane casting solution is coated on the surface of the PE microporous membrane with small pore diameter and excellent homogeneity, the polysulfone membrane casting solution is organic solvents such as DMF, DMAc, NMP, DMSO and the like, PE materials are easy to dissolve in the solvents, and in the process of coating the membrane casting solution on the PE microporous membrane serving as a substrate, the PE microporous membrane is subjected to permeation etching by the membrane casting solution, so that the pore diameter of the surface of the membrane after the membrane casting solution is formed is reduced and the membrane casting solution is more uniform. The pore diameter of the polysulfone layer base membrane is more uniform, so that the defects of the polyamide layer are reduced in the polymerization process, the polyamide layer membrane is more uniform, and the performance is more excellent.
Further, the preparation method of the PE microporous membrane comprises the following steps:
1) uniformly mixing the high-density PE, the chain extender, the hydrophilic polymer and the inorganic particles, pouring the mixture into a screw extruder for melt extrusion, wherein the traction ratio of a melt extrusion base film is 10-100;
2) annealing, stretching and heat setting the base membrane obtained in the step 1), wherein the annealing temperature is 100-150 ℃, and the stretching ratio is 60-150%, so as to obtain the PE microporous membrane for the water treatment membrane substrate.
The PE microporous membrane prepared by the method has small aperture, high porosity and excellent homogeneity, and can improve the flux and rejection rate of the reverse osmosis membrane when being used as a base membrane of the reverse osmosis membrane.
Furthermore, the mass concentration of m-phenylenediamine in the aqueous phase solution is 5.9 percent, the mass concentration of triethylamine is 3.4 percent, and the mass concentration of camphorsulfonic acid is 5.9 percent; the mass concentration of trimesoyl chloride in the oil phase solution is 0.3 percent;
furthermore, the polymerization degree of the polyvinyl alcohol is 1000, and the alcoholysis degree is 99%; the mass ratio of the graphene oxide to the polyvinyl alcohol in the polyvinyl alcohol aqueous solution containing the graphene oxide is 1: 20-50;
furthermore, the mass concentration of polyvinyl alcohol in the polyvinyl alcohol crosslinking reaction solution containing graphene oxide is 3.8%, the mass concentration of glutaraldehyde is 0.38%, the mass concentration of levoserine is 0.19%, and the mass concentration of hydrochloric acid is 0.1%.
To further illustrate the technical solution of the present invention, the following examples are specifically illustrated.
Example 1
The reverse osmosis membrane with the PE microporous membrane as a base material comprises the PE microporous membrane, a polysulfone layer coated on the PE microporous membrane and a polyamide layer coated on the polysulfone layer; the PE microporous membrane has the aperture of 0.01-10 mu m, the porosity of 70-95% and the thickness of 20-120 mu m;
the PE microporous membrane comprises high-density PE, a chain extender, a hydrophilic polymer and inorganic particles; the mass ratio of the high-density PE to the chain extender to the hydrophilic polymer to the inorganic particles is 2: 1: 2: 1. the hydrophilic polymer is polyacrylic acid; the inorganic particles are titanium dioxide; the chain extender is phthalic anhydride;
the preparation method of the reverse osmosis membrane with the PE microporous membrane as the base material comprises the following steps:
1) and (2) mixing the following components in mass ratio: 1: 2: 1, uniformly mixing the high-density PE, the chain extender, the hydrophilic polymer and the inorganic particles, pouring the mixture into a screw extruder for melt extrusion, wherein the traction ratio of a melt extrusion base film is 10-100; annealing, biaxially stretching and heat setting the base film, wherein the annealing temperature is 100-150 ℃, and the stretching ratio is 60-150%, so as to obtain a PE microporous film with the thickness of 100 mu m;
2) coating a polysulfone membrane casting solution on the surface of the PE microporous membrane, wherein the solvent used by the polysulfone membrane casting solution is DMAC (dimethylacetamide), the mass concentration of polysulfone is 10%, and curing to obtain the PE microporous membrane coated with a 50-micron polysulfone layer;
3) 70g of m-phenylenediamine, 40g of triethylamine and 70g of camphorsulfonic acid are added into 1000ml of deionized water, magnetically stirring for 5min to obtain water phase solution (containing m-phenylenediamine 5.9 wt%, triethylamine 3.4 wt%, and camphorsulfonic acid 5.9%), adding trimesoyl chloride 3g into 1000ml n-hexane, stirring until dissolving to obtain trimesoyl chloride-n-hexane oil phase solution (mass concentration of trimesoyl chloride in the oil phase solution is 0.3%), immersing the PE microporous membrane coated with the polysulfone layer obtained in the step 1) into the water phase solution, the immersion time is 25s, the solvent is removed after the extraction, the extraction solution is immersed into the prepared trimesoyl chloride-normal hexane oil phase solution for interfacial polymerization reaction to form a polyamide layer, the interfacial polymerization reaction time is 50s, and the solvent normal hexane is removed after the extraction to obtain the nascent state polyamide reverse osmosis membrane;
4) 40g of polyvinyl alcohol with the polymerization degree of 1000 and the alcoholysis degree of 99 percent is dissolved in 900ml of deionized water at the temperature of 80 ℃, and the mechanical stirring is carried out for 15min to obtain a polyvinyl alcohol aqueous solution; dissolving 0.8g of graphene oxide in 100ml of deionized water, magnetically stirring for 10min, and ultrasonically dispersing for 2h to obtain a graphene oxide aqueous solution; mixing the graphene oxide aqueous solution with a polyvinyl alcohol aqueous solution, magnetically stirring for 10min, and ultrasonically dispersing for 30min to obtain a polyvinyl alcohol aqueous solution containing graphene oxide (the mass ratio of the graphene oxide to the polyvinyl alcohol is 1: 50); adding 4g of glutaraldehyde, 2g of levoserine and 1g of hydrochloric acid into a polyvinyl alcohol aqueous solution containing graphene oxide, magnetically stirring for 10min to obtain a polyvinyl alcohol crosslinking reaction solution containing graphene oxide (the mass concentration of polyvinyl alcohol in the solution is 3.8%, the mass concentration of glutaraldehyde is 0.38%, the mass concentration of levoserine is 0.19% and the mass concentration of hydrochloric acid is 0.1%), coating the polyvinyl alcohol crosslinking reaction solution containing graphene oxide on the ecological surface of the primary reverse osmosis membrane obtained in the step 1), and placing the primary reverse osmosis membrane in a drying oven at 100 ℃ for reaction for 10min to obtain the reverse osmosis membrane.
Example 2
The reverse osmosis membrane with the PE microporous membrane as a base material comprises the PE microporous membrane, a polysulfone layer coated on the PE microporous membrane and a polyamide layer coated on the polysulfone layer; the PE microporous membrane has the aperture of 0.01-10 mu m, the porosity of 70-95% and the thickness of 20-120 mu m;
the PE microporous membrane comprises high-density PE, a chain extender, a hydrophilic polymer and inorganic particles; the mass ratio of the high-density PE to the chain extender to the hydrophilic polymer to the inorganic particles is 2: 1: 2: 1. the hydrophilic polymer is polyacrylic acid; the inorganic particles are titanium dioxide; the chain extender is phthalic anhydride;
the preparation method of the reverse osmosis membrane with the PE microporous membrane as the base material comprises the following steps:
1) and (2) mixing the following components in mass ratio: 1: 2: 1, uniformly mixing the high-density PE, the chain extender, the hydrophilic polymer and the inorganic particles, pouring the mixture into a screw extruder for melt extrusion, wherein the traction ratio of a melt extrusion base film is 10-100; annealing, biaxially stretching and heat setting the base film, wherein the annealing temperature is 100-150 ℃, and the stretching ratio is 60-150%, so as to obtain a PE microporous film with the thickness of 100 mu m;
2) coating a polysulfone membrane casting solution on the surface of the PE microporous membrane, wherein the solvent used by the polysulfone membrane casting solution is DMAC (dimethylacetamide), the mass concentration of polysulfone is 10%, and curing to obtain the PE microporous membrane coated with a 50-micron polysulfone layer;
3) 70g of m-phenylenediamine, 40g of triethylamine and 70g of camphorsulfonic acid are added into 1000ml of deionized water, magnetically stirring for 5min to obtain water phase solution (containing m-phenylenediamine 5.9 wt%, triethylamine 3.4 wt%, and camphorsulfonic acid 5.9%), adding trimesoyl chloride 3g into 1000ml n-hexane, stirring until dissolving to obtain trimesoyl chloride-n-hexane oil phase solution (mass concentration of trimesoyl chloride in the oil phase solution is 0.3%), immersing the PE microporous membrane coated with the polysulfone layer obtained in the step 1) into the water phase solution, the immersion time is 25s, the solvent is removed after the extraction, the extraction solution is immersed into the prepared trimesoyl chloride-normal hexane oil phase solution for interfacial polymerization reaction to form a polyamide layer, the interfacial polymerization reaction time is 50s, and the solvent normal hexane is removed after the extraction to obtain the nascent state polyamide reverse osmosis membrane;
4) 40g of polyvinyl alcohol with the polymerization degree of 1000 and the alcoholysis degree of 99 percent is dissolved in 900ml of deionized water at the temperature of 80 ℃, and the mechanical stirring is carried out for 15min to obtain a polyvinyl alcohol aqueous solution; dissolving 1.33g of graphene oxide in 100ml of deionized water, magnetically stirring for 10min, and ultrasonically dispersing for 2h to obtain a graphene oxide aqueous solution; mixing the graphene oxide aqueous solution with a polyvinyl alcohol aqueous solution, magnetically stirring for 10min, and ultrasonically dispersing for 30min to obtain a polyvinyl alcohol aqueous solution containing graphene oxide (the mass ratio of the graphene oxide to the polyvinyl alcohol is 1: 30); adding 4g of glutaraldehyde, 2g of levoserine and 1g of hydrochloric acid into a polyvinyl alcohol aqueous solution containing graphene oxide, magnetically stirring for 10min to obtain a polyvinyl alcohol crosslinking reaction solution containing graphene oxide (the mass concentration of polyvinyl alcohol in the solution is 3.8%, the mass concentration of glutaraldehyde is 0.38%, the mass concentration of levoserine is 0.19% and the mass concentration of hydrochloric acid is 0.1%), coating the polyvinyl alcohol crosslinking reaction solution containing graphene oxide on the ecological surface of the primary reverse osmosis membrane obtained in the step 1), and placing the primary reverse osmosis membrane in a drying oven at 100 ℃ for reaction for 10min to obtain the reverse osmosis membrane.
Example 3
The reverse osmosis membrane with the PE microporous membrane as a base material comprises the PE microporous membrane, a polysulfone layer coated on the PE microporous membrane and a polyamide layer coated on the polysulfone layer; the PE microporous membrane has the aperture of 0.01-10 mu m, the porosity of 70-95% and the thickness of 20-120 mu m;
the PE microporous membrane comprises high-density PE, a chain extender, a hydrophilic polymer and inorganic particles; the mass ratio of the high-density PE to the chain extender to the hydrophilic polymer to the inorganic particles is 2: 1: 2: 1. the hydrophilic polymer is polyacrylic acid; the inorganic particles are titanium dioxide; the chain extender is phthalic anhydride;
the preparation method of the reverse osmosis membrane with the PE microporous membrane as the base material comprises the following steps:
1) and (2) mixing the following components in mass ratio: 1: 2: 1, uniformly mixing the high-density PE, the chain extender, the hydrophilic polymer and the inorganic particles, pouring the mixture into a screw extruder for melt extrusion, wherein the traction ratio of a melt extrusion base film is 10-100; annealing, biaxially stretching and heat setting the base film, wherein the annealing temperature is 100-150 ℃, and the stretching ratio is 60-150%, so as to obtain a PE microporous film with the thickness of 100 mu m;
2) coating a polysulfone membrane casting solution on the surface of the PE microporous membrane, wherein the solvent used by the polysulfone membrane casting solution is DMAC (dimethylacetamide), the mass concentration of polysulfone is 10%, and curing to obtain the PE microporous membrane coated with a 50-micron polysulfone layer;
3) 70g of m-phenylenediamine, 40g of triethylamine and 70g of camphorsulfonic acid are added into 1000ml of deionized water, magnetically stirring for 5min to obtain water phase solution (containing m-phenylenediamine 5.9 wt%, triethylamine 3.4 wt%, and camphorsulfonic acid 5.9%), adding trimesoyl chloride 3g into 1000ml n-hexane, stirring until dissolving to obtain trimesoyl chloride-n-hexane oil phase solution (mass concentration of trimesoyl chloride in the oil phase solution is 0.3%), immersing the PE microporous membrane coated with the polysulfone layer obtained in the step 1) into the water phase solution, the immersion time is 25s, the solvent is removed after the extraction, the extraction solution is immersed into the prepared trimesoyl chloride-normal hexane oil phase solution for interfacial polymerization reaction to form a polyamide layer, the interfacial polymerization reaction time is 50s, and the solvent normal hexane is removed after the extraction to obtain the nascent state polyamide reverse osmosis membrane;
4) 40g of polyvinyl alcohol with the polymerization degree of 1000 and the alcoholysis degree of 99 percent is dissolved in 900ml of deionized water at the temperature of 80 ℃, and the mechanical stirring is carried out for 15min to obtain a polyvinyl alcohol aqueous solution; dissolving 2g of graphene oxide in 100ml of deionized water, magnetically stirring for 10min, and ultrasonically dispersing for 2h to obtain a graphene oxide aqueous solution; mixing the graphene oxide aqueous solution with a polyvinyl alcohol aqueous solution, magnetically stirring for 10min, and ultrasonically dispersing for 30min to obtain a polyvinyl alcohol aqueous solution containing graphene oxide (the mass ratio of the graphene oxide to the polyvinyl alcohol is 1: 20); adding 4g of glutaraldehyde, 2g of levoserine and 1g of hydrochloric acid into a polyvinyl alcohol aqueous solution containing graphene oxide, magnetically stirring for 10min to obtain a polyvinyl alcohol crosslinking reaction solution containing graphene oxide (the mass concentration of polyvinyl alcohol in the solution is 3.8%, the mass concentration of glutaraldehyde is 0.38%, the mass concentration of levoserine is 0.19% and the mass concentration of hydrochloric acid is 0.1%), coating the polyvinyl alcohol crosslinking reaction solution containing graphene oxide on the ecological surface of the primary reverse osmosis membrane obtained in the step 1), and placing the primary reverse osmosis membrane in a drying oven at 100 ℃ for reaction for 10min to obtain the reverse osmosis membrane.
Comparative example 1
1) Taking a PET non-woven fabric as a base material, producing the non-woven fabric by the PET non-woven fabric through a pressing process, coating a polysulfone membrane casting solution on the surface, wherein a solvent used by the polysulfone membrane casting solution is DMAC, the mass concentration of polysulfone is 10%, the thickness is controlled to be 50 mu m, the polysulfone membrane casting solution is prepared for later use after being solidified in water, adding 70g of m-phenylenediamine, 40g of triethylamine and 70g of camphorsulfonic acid into 1000ml of deionized water, magnetically stirring for 5min to prepare a water phase solution (the mass concentration of m-phenylenediamine in the water phase solution is 5.9%, the mass concentration of triethylamine is 3.4% and the mass concentration of camphorsulfonic acid is 5.9%), adding 3g of trimesoyl chloride into 1000ml of n-hexane, stirring until being dissolved to prepare a trimesoyl chloride-n-hexane oil phase solution (the mass concentration of trimesoyl chloride in the oil phase solution is 0.3%), immersing a polysulfone support membrane into the water phase solution for 25s, the interfacial polymerization reaction time is 50s, and the solvent n-hexane is removed after the interfacial polymerization reaction time is taken out, so that the nascent state reverse osmosis membrane is obtained;
2) 40g of polyvinyl alcohol with the polymerization degree of 1000 and the alcoholysis degree of 99 percent is dissolved in 900ml of deionized water at the temperature of 80 ℃, and the mechanical stirring is carried out for 15min to obtain a polyvinyl alcohol aqueous solution;
3) dissolving 0.8g of graphene oxide in 100ml of deionized water, magnetically stirring for 10min, and ultrasonically dispersing for 2h to obtain a graphene oxide aqueous solution;
4) mixing the graphene oxide aqueous solution with a polyvinyl alcohol aqueous solution, magnetically stirring for 10min, and ultrasonically dispersing for 30min to obtain a polyvinyl alcohol aqueous solution containing graphene oxide (the mass ratio of the graphene oxide to the polyvinyl alcohol is 1: 50); adding 4g of glutaraldehyde, 2g of levoserine and 1g of hydrochloric acid into a polyvinyl alcohol aqueous solution containing graphene oxide, magnetically stirring for 10min to obtain a polyvinyl alcohol crosslinking reaction solution containing graphene oxide (the mass concentration of polyvinyl alcohol in the solution is 3.8%, the mass concentration of glutaraldehyde is 0.38%, the mass concentration of levoserine is 0.19% and the mass concentration of hydrochloric acid is 0.1%), coating the polyvinyl alcohol crosslinking reaction solution containing graphene oxide on the surface of a nascent state reverse osmosis membrane, and placing the nascent state reverse osmosis membrane in a drying oven at 100 ℃ for reaction for 10min to obtain the reverse osmosis membrane.
Comparative example 2:
1) taking a PET non-woven fabric as a base material, producing the non-woven fabric by the PET non-woven fabric through a pressing process, coating a polysulfone membrane casting solution on the surface, wherein a solvent used by the polysulfone membrane casting solution is DMAC, the mass concentration of polysulfone is 10%, the thickness is controlled to be 50 mu m, the polysulfone membrane casting solution is prepared for later use after being solidified in water, adding 70g of m-phenylenediamine, 40g of triethylamine and 70g of camphorsulfonic acid into 1000ml of deionized water, magnetically stirring for 5min to prepare a water phase solution (the mass concentration of m-phenylenediamine in the water phase solution is 5.9%, the mass concentration of triethylamine is 3.4% and the mass concentration of camphorsulfonic acid is 5.9%), adding 3g of trimesoyl chloride into 1000ml of n-hexane, stirring until being dissolved to prepare a trimesoyl chloride-n-hexane oil phase solution (the mass concentration of trimesoyl chloride in the oil phase solution is 0.3%), immersing a polysulfone support membrane into the water phase solution for 25s, the interfacial polymerization reaction time is 50s, and the solvent n-hexane is removed after the interfacial polymerization reaction time is taken out, so that the nascent state reverse osmosis membrane is obtained;
2) 40g of polyvinyl alcohol with the polymerization degree of 1000 and the alcoholysis degree of 99 percent is dissolved in 900ml of deionized water at the temperature of 80 ℃, and the mechanical stirring is carried out for 15min to obtain a polyvinyl alcohol aqueous solution;
3) dissolving 1.33g of graphene oxide in 100ml of deionized water, magnetically stirring for 10min, and ultrasonically dispersing for 2h to obtain a graphene oxide aqueous solution;
4) mixing the graphene oxide aqueous solution with a polyvinyl alcohol aqueous solution, magnetically stirring for 10min, and ultrasonically dispersing for 30min to obtain a polyvinyl alcohol aqueous solution containing graphene oxide (the mass ratio of the graphene oxide to the polyvinyl alcohol is 1: 30); adding 4g of glutaraldehyde, 2g of levoserine and 1g of hydrochloric acid into a polyvinyl alcohol aqueous solution containing graphene oxide, magnetically stirring for 10min to obtain a polyvinyl alcohol crosslinking reaction solution containing graphene oxide (the mass concentration of polyvinyl alcohol in the solution is 3.8%, the mass concentration of glutaraldehyde is 0.38%, the mass concentration of levoserine is 0.19% and the mass concentration of hydrochloric acid is 0.1%), coating the polyvinyl alcohol crosslinking reaction solution containing graphene oxide on the surface of a nascent state reverse osmosis membrane, and placing the nascent state reverse osmosis membrane in a drying oven at 100 ℃ for reaction for 10min to obtain the reverse osmosis membrane.
Comparative example 3:
1) taking a PET non-woven fabric as a base material, producing the non-woven fabric by a pressing process for the PET non-woven fabric, coating a polysulfone membrane casting solution on the surface, coating the polysulfone membrane casting solution on the surface, adding 70g of m-phenylenediamine, 40g of triethylamine and 70g of camphorsulfonic acid into 1000ml of deionized water for later use after the polysulfone membrane casting solution is solidified in water, magnetically stirring for 5min to obtain an aqueous phase solution (the mass concentration of the m-phenylenediamine in the aqueous phase solution is 5.9%, the mass concentration of the triethylamine in the aqueous phase solution is 3.4% and the mass concentration of the camphorsulfonic acid is 5.9%), adding 3g of trimesoyl chloride into 1000ml of n-hexane, stirring until the mixture is dissolved to obtain a trimesoyl chloride-n-hexane oil phase solution (the mass concentration of the trimesoyl chloride in the oil phase solution is 0.3%), immersing a polysulfone support membrane into the aqueous phase solution for 25s, then immersing the membrane into a prepared trimesoyl chloride-n-hexane oil phase solution for interfacial polymerization reaction, wherein the interfacial polymerization reaction time is 50s, and removing the solvent n-hexane after taking out to obtain the nascent state reverse osmosis membrane;
2) 40g of polyvinyl alcohol with the polymerization degree of 1000 and the alcoholysis degree of 99 percent is dissolved in 900ml of deionized water at the temperature of 80 ℃, and the mechanical stirring is carried out for 15min to obtain a polyvinyl alcohol aqueous solution;
3) dissolving 2g of graphene oxide in 100ml of deionized water, magnetically stirring for 10min, and ultrasonically dispersing for 2h to obtain a graphene oxide aqueous solution;
4) mixing the graphene oxide aqueous solution with a polyvinyl alcohol aqueous solution, magnetically stirring for 10min, and ultrasonically dispersing for 30min to obtain a polyvinyl alcohol aqueous solution containing graphene oxide (the mass ratio of the graphene oxide to the polyvinyl alcohol is 1: 20); adding 4g of glutaraldehyde, 2g of levoserine and 1g of hydrochloric acid into a polyvinyl alcohol aqueous solution containing graphene oxide, magnetically stirring for 10min to obtain a polyvinyl alcohol crosslinking reaction solution containing graphene oxide (the mass concentration of polyvinyl alcohol in the solution is 3.8%, the mass concentration of glutaraldehyde is 0.38%, the mass concentration of levoserine is 0.19% and the mass concentration of hydrochloric acid is 0.1%), coating the polyvinyl alcohol crosslinking reaction solution containing graphene oxide on the surface of a nascent state reverse osmosis membrane, and placing the nascent state reverse osmosis membrane in a drying oven at 100 ℃ for reaction for 10min to obtain the reverse osmosis membrane.
The reverse osmosis membranes prepared in examples 1 to 3 and comparative examples 1 to 3 were placed in water, and the water flux and salt rejection were measured after the membranes had been stably operated for 30min under test conditions of 25 c, 150psi pressure, 2000ppm aqueous solution of sodium chloride, and the test results are shown in table 1.
TABLE 1 test results of examples 1 to 3 and comparative examples 1 to 3
Figure BDA0002862409610000101
As can be seen from Table 1, the reverse osmosis prepared according to the present invention has higher water flux and salt rejection than those of comparative examples 1 to 3.
In conclusion, the above embodiments are merely intended to illustrate the technical solution of the present invention and not to limit, although the present invention has been described by referring to certain preferred embodiments thereof, it should be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.

Claims (10)

1. A reverse osmosis membrane taking a PE microporous membrane as a base material is characterized by comprising the PE microporous membrane, a polysulfone layer coated on the PE microporous membrane and a polyamide layer coated on the polysulfone layer;
the PE microporous membrane has the pore diameter of 0.01-10 mu m, the porosity of 70-95% and the thickness of 20-120 mu m.
2. A reverse osmosis membrane having a PE microporous membrane as a substrate according to claim 1, wherein the PE microporous membrane comprises high-density PE, a chain extender, a hydrophilic polymer, and inorganic particles; the mass ratio of the high-density PE to the chain extender to the hydrophilic polymer to the inorganic particles is 2: 1: 2: 1.
3. a reverse osmosis membrane based on PE microporous membrane according to claim 2 wherein the hydrophilic polymer is polyvinyl alcohol, polyethylene glycol, polymethyl pyrrolidone, polyacrylic acid.
4. A reverse osmosis membrane having a PE microporous membrane as a substrate according to claim 2, wherein the inorganic particles are silica, sodium chloride, calcium carbonate or titanium dioxide.
5. A reverse osmosis membrane having a PE microporous membrane as a substrate according to claim 2, wherein the chain extender is phthalic anhydride or polyisodiol.
6. A method for preparing a reverse osmosis membrane using a PE microporous membrane as a substrate according to any one of claims 1 to 5, comprising the steps of:
1) coating a polysulfone membrane casting solution on the surface of the PE microporous membrane, and curing to obtain the PE microporous membrane coated with a polysulfone layer;
2) adding m-phenylenediamine, triethylamine and camphorsulfonic acid into deionized water, and magnetically stirring to obtain an aqueous solution; adding trimesoyl chloride into n-hexane, and stirring until the trimesoyl chloride is dissolved to obtain a trimesoyl chloride-n-hexane oil phase solution; immersing the PE microporous membrane coated with the polysulfone layer obtained in the step 1) into a water phase solution, taking out the PE microporous membrane, removing the solvent, immersing the PE microporous membrane into a prepared trimesoyl chloride-n-hexane oil phase solution for interfacial polymerization reaction to form a polyamide layer, taking out the polyamide layer, and removing the solvent n-hexane to obtain the nascent state polyamide reverse osmosis membrane;
3) dissolving polyvinyl alcohol in deionized water, and mechanically stirring to obtain a polyvinyl alcohol aqueous solution; dissolving graphene oxide in deionized water, magnetically stirring, and ultrasonically dispersing to obtain a graphene oxide aqueous solution; mixing the graphene oxide aqueous solution with a polyvinyl alcohol aqueous solution to obtain a polyvinyl alcohol aqueous solution containing graphene oxide; adding glutaraldehyde, levoserine and hydrochloric acid into a polyvinyl alcohol aqueous solution containing graphene oxide to obtain a polyvinyl alcohol crosslinking reaction solution containing graphene oxide, coating the polyvinyl alcohol crosslinking reaction solution containing graphene oxide on the surface of the nascent reverse osmosis membrane obtained in the step 1), and drying to obtain the reverse osmosis membrane.
7. The method for preparing a reverse osmosis membrane using a PE microporous membrane as a substrate according to claim 6, wherein the method for preparing the PE microporous membrane comprises the following steps:
1) uniformly mixing the high-density PE, the chain extender, the hydrophilic polymer and the inorganic particles, pouring the mixture into a screw extruder for melt extrusion, wherein the traction ratio of a melt extrusion base film is 10-100;
2) annealing, stretching and heat setting the base membrane obtained in the step 1), wherein the annealing temperature is 100-150 ℃, and the stretching ratio is 60-150%, so as to obtain the PE microporous membrane for the water treatment membrane substrate.
8. A method for preparing a reverse osmosis membrane based on a PE microporous membrane according to claim 6, wherein the aqueous solution contains m-phenylenediamine 5.9% by mass, triethylamine 3.4% by mass and camphorsulfonic acid 5.9% by mass; the mass concentration of trimesoyl chloride in the oil phase solution is 0.3 percent.
9. A preparation method of a reverse osmosis membrane using a PE microporous membrane as a base material according to claim 6, wherein the polymerization degree of polyvinyl alcohol is 1000, and the alcoholysis degree is 99%; the mass ratio of the graphene oxide to the polyvinyl alcohol in the polyvinyl alcohol aqueous solution containing the graphene oxide is 1: 20-50.
10. A method for preparing a reverse osmosis membrane using a PE microporous membrane as a base material according to claim 6, wherein the polyvinyl alcohol crosslinking reaction solution containing graphene oxide comprises 3.8% by mass of polyvinyl alcohol, 0.38% by mass of glutaraldehyde, 0.19% by mass of L-serine, and 0.1% by mass of hydrochloric acid.
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CN1654113A (en) * 2005-01-27 2005-08-17 浙江大学 Hydrophilic modified preparation method for polyethylene hollow fiber microporous membrane
CN107638805A (en) * 2017-11-03 2018-01-30 宁波日新恒力科技有限公司 A kind of coating modified reverse osmosis membrane preparation method of graphene oxide/polyvinyl alcohol
CN111389238A (en) * 2020-03-20 2020-07-10 北京碧水源膜科技有限公司 Composite nanofiltration membrane based on modified polyolefin microporous substrate and preparation method thereof

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CN1654113A (en) * 2005-01-27 2005-08-17 浙江大学 Hydrophilic modified preparation method for polyethylene hollow fiber microporous membrane
CN107638805A (en) * 2017-11-03 2018-01-30 宁波日新恒力科技有限公司 A kind of coating modified reverse osmosis membrane preparation method of graphene oxide/polyvinyl alcohol
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