CN112844069A - Method for manufacturing nano film and mask - Google Patents

Method for manufacturing nano film and mask Download PDF

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Publication number
CN112844069A
CN112844069A CN202010729469.4A CN202010729469A CN112844069A CN 112844069 A CN112844069 A CN 112844069A CN 202010729469 A CN202010729469 A CN 202010729469A CN 112844069 A CN112844069 A CN 112844069A
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CN
China
Prior art keywords
spinning
polyvinylidene fluoride
solute
nanomembrane
maple
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Pending
Application number
CN202010729469.4A
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Chinese (zh)
Inventor
吕永存
朱京传
朱宸颐
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Shandong Zhenfu Medical Technology Co Ltd
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Shandong Zhenfu Medical Technology Co Ltd
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Priority to CN202010729469.4A priority Critical patent/CN112844069A/en
Publication of CN112844069A publication Critical patent/CN112844069A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/30Polyalkenyl halides
    • B01D71/32Polyalkenyl halides containing fluorine atoms
    • B01D71/34Polyvinylidene fluoride
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/02Layered materials
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/10Impermeable to liquids, e.g. waterproof; Liquid-repellent
    • A41D31/102Waterproof and breathable
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/14Air permeable, i.e. capable of being penetrated by gases
    • A41D31/145Air permeable, i.e. capable of being penetrated by gases using layered materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/54Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms
    • B01D46/543Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms using membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0002Organic membrane manufacture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/66Polymers having sulfur in the main chain, with or without nitrogen, oxygen or carbon only
    • B01D71/68Polysulfones; Polyethersulfones
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2500/00Materials for garments
    • A41D2500/30Non-woven

Abstract

The invention discloses a manufacturing method of a nanometer film and a mask, comprising the following steps: s1, selecting one of dimethylacetamide, dimethylformamide or N-methyl-2-pyrrolidone (NMP) as a solvent, selecting at least one of Sumitomo 5900p, polyethersulfone, polyvinylidene fluoride (PVDF) and maple as a solute, and dissolving the solute in the solvent to prepare a spinning casting solution; s2, filling the spinning casting solution into a spinning generator, adjusting the spinning flow of the spinning generator, connecting the spinning generator and a receiver into a direct-current high-voltage positive electrode and a direct-current high-voltage negative electrode, and adjusting the voltage to prepare electrostatic spinning; and S3, spraying the electrostatic spinning on the non-woven fabric substrate to form the nano-film. According to the manufacturing method of the nano-film, the characteristics of the materials of the polyether sulfone, the polyvinylidene fluoride and the maple are far superior to those of the polypropylene in the related technology, and then the materials are processed by utilizing an electrostatic spinning process, so that the manufactured nano-film has the advantages of high aperture ratio, low resistance, good air permeability and long service life.

Description

Method for manufacturing nano film and mask
Technical Field
The invention relates to the technical field of air filtration, in particular to a manufacturing method of a nano-film and a mask.
Background
In recent years, the atmospheric environment is increasingly poor, haze frequently occurs, SARS in 2003 and coronavirus in 2020 cause serious harm to human health, so that it is urgent to design and produce a material capable of effectively trapping dust particles and bacteria in the air.
The protective mask and the medical mask produced in the market at present become main means for blocking particulate matters and blocking the propagation of bacteria, the core filtering material of the medical mask is a filtering material produced by a melt-spraying method at present, the production speed is high, the cost is low, certain particles and bacteria can be intercepted, an electret method is adopted in post-treatment, and the filtering performance is further improved by utilizing the principle of electrostatic adsorption.
Although the filtering effect can be improved by adopting the melt-blown electret method, the filtering effect of the electret melt-blown non-woven fabric is very easy to attenuate, and the durability of the product performance is difficult to maintain. In the use process of the mask reused in the current market, the humidity of gas exhaled by the oral cavity is particularly high and reaches more than 80% -90%, water vapor forms a water layer on the surface of mask fibers, so that the resistance pressure drop is rapidly improved, the difficulty in breathing and inhaling is caused, and the service life of the mask is reduced.
Disclosure of Invention
The invention provides a method for manufacturing a nano-film, and the nano-film manufactured by the method has the advantages of long service life and good air permeability.
The invention also provides a mask which comprises the nano film manufactured by the manufacturing method of the nano film.
The method for manufacturing a nanomembrane according to an embodiment of the present invention includes: s1, selecting one of dimethylacetamide, dimethylformamide or N-methyl-2-pyrrolidone (NMP) as a solvent, selecting at least one of Sumitomo 5900p, polyethersulfone, polyvinylidene fluoride (PVDF) and maple as a solute, and dissolving the solute in the solvent to prepare a spinning casting solution; s2, filling the spinning casting solution into a spinning generator, adjusting the spinning flow of the spinning generator, and connecting the spinning generator and a receiver into a direct-current high-voltage positive electrode and a direct-current high-voltage negative electrode and adjusting the voltage to prepare electrostatic spinning; s3, spraying the electrostatic spinning on a non-woven fabric substrate to form the nano-film.
According to the method for manufacturing the nano-membrane of the embodiment of the invention, one of dimethylacetamide, dimethylformamide or N-methyl-2-pyrrolidone (NMP) is used as a solvent, at least one of Sumitomo 5900p, polyethersulfone, polyvinylidene fluoride (PVDF) and maple is used as a solute, and the polyethersulfone, polyvinylidene fluoride and maple have material characteristics far exceeding those of polypropylene in the related art, and then are processed by an electrospinning process, so that the manufactured nano-membrane has the advantages of high aperture ratio, low resistance, good air permeability and long service life.
According to some embodiments of the invention, the solute is added to the solvent at 40-80 ℃ and stirred for 6-10 h.
According to some embodiments of the invention, the solute comprises the maple and the polyvinylidene fluoride, and the mass ratio of the maple to the polyvinylidene fluoride is 0.05-20.
In some embodiments of the present invention, the mass ratio of the maple to the polyvinylidene fluoride is 0.1 to 10.
According to some embodiments of the invention, the solute comprises the polyethersulfone and the polyvinylidene fluoride, and the mass ratio of the polyethersulfone to the polyvinylidene fluoride is 0.05-20.
In some embodiments of the invention, the mass ratio of the polyethersulfone to the polyvinylidene fluoride is 0.1 to 10.
According to the mask of the embodiment of the invention, the mask comprises: the nano-film comprises an outer layer cloth, an inner layer cloth and an intermediate layer, wherein the outer layer cloth is formed into a spunbonded waterproof non-woven fabric material piece, the inner layer cloth is formed into a superfine soft spunbonded non-woven fabric material piece, the intermediate layer is formed into a nano-film material piece, the nano-film is manufactured by the manufacturing method of the nano-film, and the intermediate layer is arranged between the outer layer cloth and the inner layer cloth at intervals. Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
Fig. 1 is a flowchart of a method of manufacturing a nanomembrane according to an embodiment of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
The following disclosure provides many different embodiments, or examples, for implementing different features of the invention. To simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. In addition, the present invention provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize the applicability of other processes and/or the use of other materials.
A method of manufacturing a nanomembrane according to an embodiment of the present invention will be described below with reference to the accompanying drawings.
The method for manufacturing a nanomembrane according to an embodiment of the present invention includes: step S1, step S2, and step S3.
Specifically, as shown in fig. 1, in step S1, one of dimethylacetamide, dimethylformamide, or N-methyl-2-pyrrolidone (NMP) is selected as a solvent, at least one of sumitomo 5900p, polyethersulfone, polyvinylidene fluoride (PVDF), and maple is selected as a solute, and the solute is dissolved in the solvent to prepare a spinning dope solution.
It is understood that the solute may be one of sumitomo 5900p, polyethersulfone, polyvinylidene fluoride (PVDF), and maple; alternatively, the solute may be two of sumitomo 5900p, polyethersulfone, polyvinylidene fluoride (PVDF), and maple; or the solute can be three of Sumitomo 5900p, polyethersulfone, polyvinylidene fluoride (PVDF) and maple; alternatively, solutes include sumitomo 5900p, polyethersulfone, polyvinylidene fluoride (PVDF), and maple. The solvent may be dimethylacetamide; or is dimethylformamide; or N-methyl-2-pyrrolidone (NMP).
It should be noted that, in the related art, polypropylene is used to manufacture the meltblown nonwoven fabric, and the material properties of the polyethersulfone, polyvinylidene fluoride and the polyimide in the present application far exceed those of polypropylene.
As shown in fig. 1, in step S2, the spinning casting solution is filled into a spinning generator, the spinning flow rate of the spinning generator is adjusted, and the spinning generator and the receiver are connected to a direct-current high-voltage positive electrode and a direct-current high-voltage negative electrode and the voltage is adjusted to prepare electrostatic spinning. Step S3 is to spray the electrospinning onto a non-woven fabric substrate to make a nanomembrane. The nano-film prepared by the electrostatic spinning process has the advantages of high aperture ratio, low resistance, good air permeability and long service life.
In one example of the invention, Sumitomo 5900p (molecular weight 2 × 10) is selected at the time of manufacture4-5×105) And at least one of polyethersulfone of Suwei 3000p, PVDF of Suwei and maple 3500 of Suwei as a solute.
For example, in one embodiment of the present invention, a method of fabricating a nanomembrane includes:
s1, selecting one of dimethylacetamide, dimethylformamide or N-methyl-2-pyrrolidone (NMP) as a solvent, and selecting Sumitomo5900p (molecular weight 2X 10)4-5×105) At least one of polyethersulfone of Suwei 3000p, PVDF of Suwei and maple 3500 of Suwei is used as a solute, the solute is added into a solvent at the temperature of 40-80 ℃, and the mixture is stirred for 6-10 hours to prepare a spinning casting solution;
s2, filling the spinning casting solution into a spinning generator, adjusting the spinning flow of the spinning generator, connecting the spinning generator and a receiver into a direct-current high-voltage positive electrode and a direct-current high-voltage negative electrode, and adjusting the voltage to prepare electrostatic spinning;
and S3, spraying the electrostatic spinning on the non-woven fabric substrate to form the nano-film.
According to the method for manufacturing the nano-membrane of the embodiment of the invention, one of dimethylacetamide, dimethylformamide or N-methyl-2-pyrrolidone (NMP) is used as a solvent, at least one of Sumitomo 5900p, polyethersulfone, polyvinylidene fluoride (PVDF) and maple is used as a solute, and the polyethersulfone, polyvinylidene fluoride and maple have material characteristics far exceeding those of polypropylene in the related art, and then are processed by an electrospinning process, so that the manufactured nano-membrane has the advantages of high aperture ratio, low resistance, good air permeability and long service life.
According to some embodiments of the invention, as shown in fig. 1, the solute is added into the solvent at 40-80 ℃, and stirred for 6-10 h. Therefore, the dissolving uniformity of the solute can be improved, so that the uniformity of the spinning membrane casting solution can be improved, the prepared nano membrane has better air permeability and longer service life. For example, in one example of the present invention, the reaction temperature of the solute and the solvent may be 45 ℃, 50 ℃, 55 ℃, 60 ℃, 65 ℃, 70 ℃ or 75 ℃. After the solute is added to the solvent, stirring may be carried out for 6h, 7h, 8h, 9h or 10 h.
According to some embodiments of the invention, the solute comprises both maple and polyvinylidene fluoride in a mass ratio of 0.05 to 20. Therefore, the silk diameter of the prepared nano film and the pore size of the nano film can be adjusted according to the needs, so that the requirements of different application environments can be better met. For example, in one example of the present invention, the mass ratio of the maple to the polyvinylidene fluoride is 0.1 to 10.
For example, in one embodiment of the present invention, a method of fabricating a nanomembrane includes:
s1, selecting one of dimethylacetamide, dimethylformamide or N-methyl-2-pyrrolidone (NMP) as a solvent, selecting polyvinylidene fluoride (PVDF) and maple as solutes, adding the solutes into the solvent at 40-80 ℃, and stirring for 6-10 hours to prepare a spinning casting solution;
s2, filling the spinning casting solution into a spinning generator, adjusting the spinning flow of the spinning generator, connecting the spinning generator and a receiver into a direct-current high-voltage positive electrode and a direct-current high-voltage negative electrode, and adjusting the voltage to prepare electrostatic spinning;
and S3, spraying the electrostatic spinning on the non-woven fabric substrate to form the nano-film.
According to some embodiments of the invention, the solute comprises polyethersulfone and polyvinylidene fluoride, and the mass ratio of polyethersulfone to polyvinylidene fluoride is 0.05-20. Therefore, the silk diameter of the prepared nano film and the pore size of the nano film can be adjusted according to the needs, so that the requirements of different application environments can be better met. For example, in one example of the present invention, the mass ratio of polyethersulfone to polyvinylidene fluoride is 0.1 to 10.
For example, in one embodiment of the present invention, a method of fabricating a nanomembrane includes:
s1, selecting one of dimethylacetamide, dimethylformamide or N-methyl-2-pyrrolidone (NMP) as a solvent, selecting polyether sulfone and polyvinylidene fluoride as solutes, adding the solutes into the solvent at 40-80 ℃, and stirring for 6-10 hours to prepare a spinning casting solution;
s2, filling the spinning casting solution into a spinning generator, adjusting the spinning flow of the spinning generator, connecting the spinning generator and a receiver into a direct-current high-voltage positive electrode and a direct-current high-voltage negative electrode, and adjusting the voltage to prepare electrostatic spinning;
and S3, spraying the electrostatic spinning on the non-woven fabric substrate to form the nano-film.
A mask according to an embodiment of the present invention will be described below with reference to the accompanying drawings.
According to the mask of the embodiment of the invention, the mask comprises: an outer layer cloth formed as a spun-bonded waterproof nonwoven material; an intermediate layer formed as an ultra-fine nanomembrane material piece; the inner layer cloth is formed into an ultra-fine soft spun-bonded non-woven fabric material piece; the nano film is manufactured by the manufacturing method of the nano film, and the nano layer is separated between the outer layer cloth and the inner layer cloth.
Research shows that the air suction resistance of the mask is 180Pa under the condition that the air flow is 85L/min, the filtering efficiency of the mask on the non-oily particles reaches 98%, the mask is kept for 24 hours under the 85% humidity environment, the resistance is still maintained at 180Pa, and the filtering efficiency on the non-oily particles is still maintained at 98%, which indicates that the mask has good air permeability, long service life and high filtering effect.
According to some embodiments of the present invention, the outer layer cloth is formed as a spunbonded waterproof nonwoven material, the inner layer cloth is formed as an ultra-fine soft spunbonded nonwoven material, and the intermediate layer is formed as a nanomembrane material, the nanomembrane is manufactured by the above-described manufacturing method of the nanomembrane, and the intermediate layer is spaced between the outer layer cloth and the inner layer cloth.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims (7)

1. A method for producing a nanomembrane, comprising:
s1, selecting one of dimethylacetamide, dimethylformamide or N-methyl-2-pyrrolidone (NMP) as a solvent, selecting at least one of Sumitomo 5900p, polyethersulfone, polyvinylidene fluoride (PVDF) and maple as a solute, and dissolving the solute in the solvent to prepare a spinning casting solution;
s2, filling the spinning casting solution into a spinning generator, adjusting the spinning flow of the spinning generator, and connecting the spinning generator and a receiver into a direct-current high-voltage positive electrode and a direct-current high-voltage negative electrode and adjusting the voltage to prepare electrostatic spinning;
s3, spraying the electrostatic spinning on a non-woven fabric substrate to form the nano-film.
2. The method for producing a nanomembrane according to claim 1, wherein the solute is added to the solvent at 40 ℃ to 80 ℃ and stirred for 6 to 10 hours.
3. The method for producing a nanomembrane according to claim 1, wherein the solute comprises the maple and the polyvinylidene fluoride in a mass ratio of 0.05 to 20.
4. The method for producing a nanofilm according to claim 3, wherein the mass ratio of the maple to the polyvinylidene fluoride is 0.1 to 10.
5. The method for producing a nanomembrane according to claim 1, wherein the solute comprises the polyethersulfone and the polyvinylidene fluoride, and a mass ratio of the polyethersulfone to the polyvinylidene fluoride is 0.05 to 20.
6. The method for producing a nanofilm according to claim 5, wherein the mass ratio of the polyethersulfone to the polyvinylidene fluoride is 0.1 to 10.
7. A mask, comprising:
an outer layer cloth formed as a spun-bonded waterproof nonwoven material;
the inner layer cloth is formed into an ultra-fine soft spun-bonded non-woven fabric material piece;
an intermediate layer formed as the nanomembrane material piece, the nanomembrane being manufactured by the nanomembrane manufacturing method according to any one of claims 1 to 6, the intermediate layer being spaced between the outer layer cloth and the inner layer cloth.
CN202010729469.4A 2020-07-27 2020-07-27 Method for manufacturing nano film and mask Pending CN112844069A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2609582Y (en) * 2003-05-15 2004-04-07 上海市凌桥环保设备厂 Gauze mask with dust-proof and bacterial filter
US20100093879A1 (en) * 2007-03-12 2010-04-15 Lloyd Douglas R High Selectivity Polymer-Nano-Porous Particle Membrane Structures
CN102240511A (en) * 2010-05-13 2011-11-16 中国科学院理化技术研究所 Polysulphone nanometer fiber polymer membrane and preparation method as well as application thereof
CN102470327A (en) * 2009-07-22 2012-05-23 三菱丽阳株式会社 Process for producing porous film
CN103638830A (en) * 2013-12-20 2014-03-19 苏州膜华材料科技有限公司 Preparation method of hot-method polyvinylidene fluoride hollow fiber membrane for drinking water treatment
CN105289338A (en) * 2014-07-23 2016-02-03 上海一鸣过滤技术有限公司 Polyether sulfone/polyvinylidene fluoride blend membrane with support layer and preparation method of blend membrane

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2609582Y (en) * 2003-05-15 2004-04-07 上海市凌桥环保设备厂 Gauze mask with dust-proof and bacterial filter
US20100093879A1 (en) * 2007-03-12 2010-04-15 Lloyd Douglas R High Selectivity Polymer-Nano-Porous Particle Membrane Structures
CN102470327A (en) * 2009-07-22 2012-05-23 三菱丽阳株式会社 Process for producing porous film
CN102240511A (en) * 2010-05-13 2011-11-16 中国科学院理化技术研究所 Polysulphone nanometer fiber polymer membrane and preparation method as well as application thereof
CN103638830A (en) * 2013-12-20 2014-03-19 苏州膜华材料科技有限公司 Preparation method of hot-method polyvinylidene fluoride hollow fiber membrane for drinking water treatment
CN105289338A (en) * 2014-07-23 2016-02-03 上海一鸣过滤技术有限公司 Polyether sulfone/polyvinylidene fluoride blend membrane with support layer and preparation method of blend membrane

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Application publication date: 20210528