CN112841350A - Tea processing is with rolling device - Google Patents
Tea processing is with rolling device Download PDFInfo
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- CN112841350A CN112841350A CN202110164931.5A CN202110164931A CN112841350A CN 112841350 A CN112841350 A CN 112841350A CN 202110164931 A CN202110164931 A CN 202110164931A CN 112841350 A CN112841350 A CN 112841350A
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- kneading
- arc
- barrel
- fixedly connected
- tea
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
Abstract
The invention provides a kneading device for tea processing, which comprises a supporting seat for supporting equipment, a kneading barrel for kneading tea, a reversing kneading mechanism for kneading tea and a movable screening mechanism for screening tea, wherein an arc-shaped groove is formed in the surface of the supporting seat, the kneading barrel is connected to the inner wall of the arc-shaped groove in a sliding manner, a rolling groove is formed in the surface of the kneading barrel, and a plurality of rolling rods are embedded in the inner wall of the arc-shaped groove. This tea processing is with rubbing device kneads thoroughly and inhomogeneous problem design according to tealeaves and can commutate and rub, kneads the special mechanism that dynamics elasticity constantly switches, can carry out multiple kneading to tealeaves to effectual having solved general tealeaves and having kneaded the device and expend longer time, knead the in-process moreover, tealeaves kneads and appears excessively rubbing and rub the not enough condition easily, not only influences the tealeaves quality, also influences the problem of machining efficiency to a certain extent.
Description
Technical Field
The invention relates to the technical field of tea processing, in particular to a rolling device for tea processing.
Background
In the tea processing process, some tea leaves need to be rolled, such as the manufacturing process of oolong, rolling is a molding process of primary processing of oolong, the tea leaves are formed into a tightly-curved shape through rolling, the improvement of internal quality is also influenced, the tea strips can be rolled up through rolling, the volume is reduced, a foundation is laid for frying and forming strips, the tissue and the material transformation of the tea leaves are properly damaged, at present, manual rolling is mainly used for rolling with the tea leaves, and some devices for rolling are also arranged on mechanical equipment, the devices are oriented in the rolling process, the tea leaves are easy to be rolled excessively or incompletely rolled in the rolling process, the quality of the whole tea leaves is further influenced, the time consumed for rolling is longer, a common tea leaf rolling device consumes longer time, and the situations of excessive rolling and insufficient rolling are easy to occur in the tea leaf rolling process, not only affects the quality of tea leaves, but also affects the processing efficiency to a certain extent, so a rolling device for tea leaf processing is needed.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a rolling device for tea processing, which solves the problems that a common tea rolling device consumes longer time, excessive rolling and insufficient rolling are easy to occur in the tea rolling process, the tea quality is influenced, and the processing efficiency is influenced to a certain extent.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a tea processing is with kneading device, includes the supporting seat that is used for the support equipment, is used for carrying on the tealeaves to rub a section of thick bamboo, be used for advancing the switching-over of kneading rubbing the mechanism and be used for carrying out the activity screening mechanism that filters to tealeaves, the arc wall has been seted up on the surface of supporting seat, the inner wall sliding connection of arc wall rubs a section of thick bamboo, rub the surface of a section of thick bamboo and seted up the roll groove, the inner wall of arc wall is inlayed and is had a plurality of roll bar, the surface of roll bar and the inner wall sliding connection in roll groove, the mechanism setting is rubbed in the switching-over is rubbing on the section of thick bamboo, activity screening mechanism sets up in.
Preferably, the reversing kneading mechanism includes a motor, a rotating shaft, a kneading inner cylinder, a kneading pad and a plurality of arc kneading plates, the kneading inner cylinder is connected to the surface of the kneading cylinder in a rotating manner, a transmission rotating shaft is fixedly connected to the surface of the kneading inner cylinder, the rotating shaft is fixedly connected to an output shaft of the motor through a coupling, a first transmission belt is connected to the surface of the rotating shaft in a rotating manner, a second transmission belt is connected to the surface of the rotating shaft in a rotating manner, a rotating ring is fixedly connected to the surface of the kneading cylinder, the inner side surface of the first transmission belt is rotatably connected to the surface of the rotating ring, the inner side surface of the second transmission belt is rotatably connected to the surface of the transmission rotating shaft, the plurality of arc kneading plates are fixedly connected to the surface of the kneading inner cylinder, and the kneading pad is fixedly connected to the inner wall of.
Preferably, the rubbing pad is made of rubber, a plurality of groups of curve reversing strips are fixedly connected to the surface of the rubbing pad, the surfaces of the curve reversing strips are inclined, a groove is formed between every two adjacent groups of curve reversing strips, the inclination directions of the two adjacent groups of curve reversing strips are opposite, the surfaces of the curve reversing strips are wavy, and the curve reversing strips are made of rubber.
Preferably, the surface of the arc-shaped kneading plate is fixedly connected with a plurality of corrugated twisting strips, the corrugated twisting strips are hollow, a plurality of extruding balls are arranged in the corrugated twisting strips, an elastic sheet is fixedly connected between every two adjacent extruding balls, and a corrugated kneading bag is fixedly connected between every two adjacent corrugated twisting strips.
Preferably, the movable screening mechanism comprises a plurality of pairs of arc-shaped screening rods, a plurality of arc-shaped movable plates are rotatably connected between the arc-shaped screening rods of the same group, and an annular screening moving net is fixedly connected to the top ends of the arc-shaped screening rods.
Preferably, an annular gap exists between the annular screen moving net and the kneading inner cylinder, the annular screen moving net is made of rubber, and the arc-shaped movable plate and the arc-shaped screen moving rod are made of rubber.
Preferably, the top of the kneading barrel is hinged with a feeding baffle, the surface of the feeding baffle is fixedly provided with a first buckle, the surface of the feeding baffle is fixedly connected with the surface of the kneading barrel through the first buckle, the surface of the kneading barrel is hinged with an operating plate, the surface of the operating plate is fixedly provided with a second buckle, and the surface of the operating plate is fixedly connected with the surface of the kneading barrel through the second buckle.
(III) advantageous effects
(1) According to the tea leaf kneading machine, the reversing kneading mechanism is arranged, so that tea leaves can be continuously turned to be kneaded when being kneaded, the tea leaves can be uniformly and comprehensively kneaded after being repeatedly turned, the tea leaves are always in two states of circular pressing and loosening to be switched in the kneading process, the tea leaves can be kneaded more uniformly and thoroughly by matching with the rotary working flow, the kneading effect is enhanced, and the working efficiency is improved.
(2) According to the tea leaf kneading machine, the curve reversing strips with opposite inclination directions are arranged, so that on one hand, the kneading direction of tea leaves can be changed frequently, excessive kneading of the tea leaves is avoided, and on the other hand, the kneading structure in a wave shape can be used for carrying out angle fine adjustment on the tea leaves, so that the kneading effect is enhanced.
(3) According to the tea leaf tea rolling machine, the corrugated rolling pad and the corrugated twisting strip are arranged, the curved annular strip can extrude the corrugated twisting strip when contacting with the corrugated twisting strip, and the corrugated twisting strip can drive the corrugated rolling bag to extrude and relax tea leaves in the reversing process, so that the rolling effect is further enhanced.
(4) The movable screening mechanism is arranged to screen the tea in advance, so that impurities and particles in the tea can be removed, and the damage to the tea in the kneading process is avoided.
(5) According to the tea leaf kneading machine, a special mechanism capable of reversing kneading and continuously switching the degree of tightness of kneading force is designed according to the problems of incomplete and uneven tea leaf kneading, and tea leaves can be kneaded in multiple ways, so that the problems that a common tea leaf kneading device consumes longer time, excessive kneading and insufficient kneading are easy to occur in the process of kneading, the quality of tea leaves is influenced, and the processing efficiency is influenced to a certain extent are solved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a sectional view of the kneading cylinder structure of the present invention;
FIG. 3 is an enlarged view of the structure of FIG. 2;
FIG. 4 is an expanded view of the structure of the rubbing pad of the present invention;
FIG. 5 is a cross-sectional view of a corrugated twist strip construction of the present invention;
fig. 6 is a side view of the structure of the kneading cylinder of the present invention.
The automatic feeding device comprises a support base 1, a kneading barrel 2, a reversing kneading mechanism 3, a motor 31, a rotating shaft 32, a kneading inner barrel 33, a kneading pad 34, an arc kneading plate 35, a transmission rotating shaft 36, a first transmission belt 37, a second transmission belt 38, a rotating ring 39, a curve reversing strip 310, a groove 311, a ripple twisting strip 312, an extrusion ball 313, a spring piece 314, a ripple kneading bag 315, a movable screening mechanism 4, an arc screening rod 41, an arc movable plate 42, an annular screening net 43, an arc groove 5, a rolling groove 6, a rolling rod 7, a feeding baffle 8, a first buckle 9, an operating plate 10 and a second buckle 11.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 6, an embodiment of the present invention provides a tea leaf processing kneading device, including a supporting base 1 for supporting a device, a kneading barrel 2 for kneading tea leaves, a reversing kneading mechanism 3 for kneading tea leaves, and a movable screening mechanism 4 for screening tea leaves, wherein an arc-shaped groove 5 is formed on the surface of the supporting base 1, the kneading barrel 2 is slidably connected to the inner wall of the arc-shaped groove 5, a rolling groove 6 is formed on the surface of the kneading barrel 2, a plurality of rolling rods 7 are embedded in the inner wall of the arc-shaped groove 5, the surface of the rolling rod 7 is slidably connected to the inner wall of the rolling groove 6, the reversing kneading mechanism 3 is disposed on the kneading barrel 2, and the movable screening mechanism 4 is disposed on the reversing kneading mechanism 3.
The reversing kneading mechanism 3 comprises a motor 31, a rotating shaft 32, a kneading inner barrel 33, a kneading pad 34 and a plurality of arc-shaped kneading plates 35, the surface of the kneading barrel 2 is rotatably connected with the kneading inner barrel 33, the surface of the kneading inner barrel 33 is fixedly connected with a transmission rotating shaft 36, the output shaft of the motor 31 is fixedly connected with the rotating shaft 32 through a coupler, the surface of the rotating shaft 32 is rotatably connected with a first transmission belt 37, the surface of the rotating shaft 32 is rotatably connected with a second transmission belt 38, the surface of the kneading barrel 2 is fixedly connected with a rotating ring 39, the inner side surface of the first transmission belt 37 is rotatably connected with the surface of the rotating ring 39, the inner side surface of the second transmission belt 38 is rotatably connected with the surface of the transmission rotating shaft 36, the surface of the kneading inner barrel 33 is fixedly connected with a plurality of arc-shaped kneading plates 35, the inner wall of the kneading barrel 2 is fixedly connected with the kneading pad 34, the kneading pad 34 is made of rubber, the surface of the kneading pad, the surface of the curved reversing strip 310 is inclined, a groove 311 is arranged between two adjacent groups of curved reversing strips 310, the inclination directions of the two adjacent groups of curved reversing strips 310 are opposite, the surface of the curved reversing strip 310 is wavy, and the curved reversing strip 310 is made of rubber.
The surface of the arc-shaped kneading plate 35 is fixedly connected with a plurality of corrugated twisting strips 312, the corrugated twisting strips 312 are hollow, a plurality of extruding balls 313 are arranged in the corrugated twisting strips 312, an elastic sheet 314 is fixedly connected between every two adjacent extruding balls 313, and a corrugated kneading bag 315 is fixedly connected between every two adjacent corrugated twisting strips 312.
The movable screening mechanism 4 comprises a plurality of pairs of arc screening rods 41, a plurality of arc movable plates 42 are rotatably connected between the same group of arc screening rods 41, an annular screening movable net 43 is fixedly connected to the top end of each arc screening rod 41, an annular gap exists between each annular screening movable net 43 and the kneading inner cylinder 33, the annular screening movable net 43 is made of rubber, and the arc movable plates 42 and the arc screening rods 41 are made of rubber.
The top of kneading barrel 2 articulates there is feeding baffle 8, and the fixed surface of feeding baffle 8 installs first padlock 9, and the fixed surface of feeding baffle 8 is connected with the fixed surface of kneading barrel 2 through first padlock 9, and the fixed surface of kneading barrel 2 articulates there is operation panel 10, and the fixed surface of operation panel 10 installs second padlock 11, and the fixed surface of operation panel 10 passes through second padlock 11 and the fixed surface of kneading barrel 2 and is connected.
When the tea leaf kneading machine is used, a power supply is connected, firstly, the feeding baffle plate 8 is opened, tea leaves are placed in the kneading barrel 2, then the motor 31 is started, the motor 31 drives the rotating shaft 32 to rotate, the rotating shaft 32 drives the rotating ring 39 to rotate slowly through the first transmission belt 37, meanwhile, the rotating shaft 32 drives the transmission rotating shaft 36 to rotate quickly through the second transmission belt 38, the rotating ring 39 drives the kneading barrel 2 to rotate slowly, the transmission rotating shaft 36 drives the kneading inner barrel 33 to rotate quickly, at the same time, the tea leaves are kneaded by the kneading pads 34 and the arc-shaped kneading plates 35 in the kneading barrel 2, the kneading barrel 2 rotates to ensure that the tea leaves do not precipitate at the bottom and are kneaded comprehensively and uniformly, the arc-shaped kneading plates 35 extrude the tea leaves, the tea leaves are contacted with the curve reversing strips 310 and are kneaded by the curve reversing strips 310 inclining towards a certain direction, and the curve reversing strips 310 in a wave shape are kneaded at a fine adjustment angle during the kneading, when tea leaves pass through the grooves 311, pressure is released to be relaxed, then the tea leaves are obliquely kneaded in the rotating direction by the other group of curve reversing strips 310, the tea leaves are repeatedly kneaded in the rotating direction, the curve reversing strips 310 extrude the curve twisting strips 312 through the extruding balls 313 when contacting the curve twisting strips 312, the curve twisting strips 312 drive the curve kneading bags 315 to further knead and extrude the tea leaves, the curve twisting strips 312 are instantly elastically reset to generate vibration force when meeting the grooves 311 to promote the tea leaves to be loose, and when the direction is reversed, the tea leaves are reversely extruded and kneaded again, when the tea leaves are kneaded, the tea leaves to be kneaded can be placed in the kneading inner barrel 33 in advance, the rotating transmission rotating shaft 36 drives the arc-shaped sieving rod 41 to rotate, the arc-shaped movable plate 42 swings in the rotating process, the tea leaves are sieved by the annular sieving net 43 to remove impurities.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Claims (7)
1. The utility model provides a tea processing is with kneading device, is used for carrying out a section of thick bamboo (2) of kneading that tealeaves was kneaded including supporting seat (1) that is used for the support equipment, a switching-over mechanism (3) of kneading and the activity screening mechanism (4) that are used for carrying out the screening to tealeaves for advancing to tealeaves, its characterized in that: arc wall (5) have been seted up on the surface of supporting seat (1), the inner wall sliding connection of arc wall (5) has a section of thick bamboo (2) of rubbing, roll groove (6) have been seted up on the surface of a section of thick bamboo (2) of rubbing, the inner wall of arc wall (5) is inlayed and is had a plurality of roll rod (7), the surface of roll rod (7) and the inner wall sliding connection of roll groove (6), the mechanism (3) is rubbed in the switching-over sets up on rubbing a section of thick bamboo (2), movable screening mechanism (4) sets up on the mechanism (3) is rubbed in the switching-over.
2. A rolling device for tea processing according to claim 1, wherein: the reversing kneading mechanism (3) comprises a motor (31), a rotating shaft (32), a kneading inner barrel (33), a kneading pad (34) and a plurality of arc-shaped kneading plates (35), wherein the surface of the kneading barrel (2) is rotatably connected with the kneading inner barrel (33), the surface of the kneading inner barrel (33) is fixedly connected with a transmission rotating shaft (36), the output shaft of the motor (31) is fixedly connected with the rotating shaft (32) through a coupler, the surface of the rotating shaft (32) is rotatably connected with a first transmission belt (37), the surface of the rotating shaft (32) is rotatably connected with a second transmission belt (38), the surface of the kneading barrel (2) is fixedly connected with a rotating ring (39), the inner side surface of the first transmission belt (37) is rotatably connected with the surface of the rotating ring (39), the inner side surface of the second transmission belt (38) is rotatably connected with the surface of the transmission rotating shaft (36), the surface of the kneading inner cylinder (33) is fixedly connected with a plurality of arc-shaped kneading plates (35), and the inner wall of the kneading cylinder (2) is fixedly connected with a kneading pad (34).
3. A rolling device for tea processing according to claim 2, wherein: the material of rubbing pad (34) is rubber, the fixed surface of rubbing pad (34) is connected with a plurality of groups of curve switching-over strip (310), the surface of curve switching-over strip (310) is the slope form, is provided with a recess (311) between adjacent two sets of curve switching-over strip (310), and the slope opposite direction of adjacent two sets of curve switching-over strip (310), the surface of curve switching-over strip (310) is wavy shape, the material of curve switching-over strip (310) is rubber.
4. A rolling device for tea processing according to claim 3, wherein: the surface of the arc-shaped kneading plate (35) is fixedly connected with a plurality of corrugated twisting strips (312), the corrugated twisting strips (312) are hollow, a plurality of extruding balls (313) are arranged in the corrugated twisting strips (312), an elastic sheet (314) is fixedly connected between every two adjacent extruding balls (313), and a corrugated kneading bag (315) is fixedly connected between every two adjacent corrugated twisting strips (312).
5. A rolling device for tea processing according to claim 4, wherein: the movable screening mechanism (4) comprises a plurality of pairs of arc screening rods (41), a plurality of arc movable plates (42) are rotatably connected between the arc screening rods (41) in the same group, and an annular screening movable net (43) is fixedly connected to the top ends of the arc screening rods (41).
6. A rolling device for tea processing according to claim 5, wherein: an annular gap exists between the annular screen moving net (43) and the kneading inner cylinder (33), the annular screen moving net (43) is made of rubber, and the arc-shaped moving plate (42) and the arc-shaped screen moving rod (41) are made of rubber.
7. A rolling device for tea processing according to claim 6, wherein: the top of kneading barrel (2) is hinged with a feeding baffle (8), the fixed surface of feeding baffle (8) is provided with a first buckle lock (9), the surface of feeding baffle (8) is connected with the fixed surface of kneading barrel (2) through first buckle lock (9), the surface of kneading barrel (2) is hinged with an operation board (10), the fixed surface of operation board (10) is provided with a second buckle lock (11), and the surface of operation board (10) is connected with the fixed surface of kneading barrel (2) through second buckle lock (11).
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CN202110164931.5A CN112841350B (en) | 2021-02-05 | 2021-02-05 | Tea processing is with twisting device |
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CN202110164931.5A CN112841350B (en) | 2021-02-05 | 2021-02-05 | Tea processing is with twisting device |
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CN112841350A true CN112841350A (en) | 2021-05-28 |
CN112841350B CN112841350B (en) | 2023-10-13 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09299029A (en) * | 1996-05-10 | 1997-11-25 | Kawasaki Kiko Co Ltd | Tea-manufacturing method, tea-manufacturing machine and granule-loosening device used therein |
CN101524104A (en) * | 2009-03-30 | 2009-09-09 | 金鑫 | Continuous tea-twisting machine |
JP2014083026A (en) * | 2012-10-26 | 2014-05-12 | Terada Seisakusho Co Ltd | Tea leaf kneading and twisting machine |
CN205813514U (en) * | 2016-04-29 | 2016-12-21 | 郑州市天地人农副产品有限公司 | A kind of for Folium abelmoschi pungentis processing rub equipment |
CN110959702A (en) * | 2019-12-30 | 2020-04-07 | 张小引 | Green tea processing is with rubbing equipment |
-
2021
- 2021-02-05 CN CN202110164931.5A patent/CN112841350B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09299029A (en) * | 1996-05-10 | 1997-11-25 | Kawasaki Kiko Co Ltd | Tea-manufacturing method, tea-manufacturing machine and granule-loosening device used therein |
CN101524104A (en) * | 2009-03-30 | 2009-09-09 | 金鑫 | Continuous tea-twisting machine |
JP2014083026A (en) * | 2012-10-26 | 2014-05-12 | Terada Seisakusho Co Ltd | Tea leaf kneading and twisting machine |
CN205813514U (en) * | 2016-04-29 | 2016-12-21 | 郑州市天地人农副产品有限公司 | A kind of for Folium abelmoschi pungentis processing rub equipment |
CN110959702A (en) * | 2019-12-30 | 2020-04-07 | 张小引 | Green tea processing is with rubbing equipment |
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Effective date of registration: 20230904 Address after: 725000 Group 3, Forest Village, Haoping Town, Ziyang County, Ankang City, Shaanxi Province Applicant after: Ziyang County Shennong Selenium Rich Ecological Agriculture Development Co.,Ltd. Address before: 361000 tea building, NO.160, Hubin Middle Road, Siming District, Xiamen City, Fujian Province Applicant before: Zhou Wenlong |
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