Vacuum flat glass and manufacture method thereof
The present invention relates to a kind of energy-saving glass, particularly relate to a kind of vacuum interlayer sheet glass.
In the hollow sheet glass structure that exists at present, the general employing at the double-layer glass panel area with encapsulant and metal framework sealing and fixing, the centre is filled with air or inert gas and is added getter, is called hollow sheet glass.Its shortcoming at first is because vacuum not between the glass plate, and the conduction of heat of gas still exists, so insulation effect is undesirable.Secondly, in order to reduce the conduction of heat of gas, must protect between two blocks of glass and treat bigger distance, make overall structure thickness, volume strengthens, moreover, owing to must cost greatly be improved with encapsulant and alloy framework.
In modern building, the energy loss that sees through door and window is very big.According to the statistics of U.S. authoritative institution, the energy loss that is caused by the glass of building door and window accounts for 3% of national total energy consumption, and in cold district such as Sweden, as seen this numeral, improves the importance of the heat-insulating property of glass door and window up to 8%.
For insulation, the heat-insulating property that improves double glazing unit, between glass plate, vacuumize, and between glass plate, be added with supporter, as adopting cylindrical support in the Chinese patent 93105447.8 (publication number CN1094475A), make with glass or plastics, but the supporter that adopts this material to make, because the venting of material, can not keep vacuum, so insulation efficiency is very poor.This in addition supporter can not bear atmospheric pressure.
Purpose of the present invention is exactly in order to overcome above-mentioned shortcoming with not enough, and a kind of high strength and superior vacuum flat glass and the manufacture method thereof of heat-insulating property are provided.
The present invention also has another purpose to provide a kind of pressurizing window design that vacuumizes between vacuum flat glass.
The present invention realizes by following proposal:
The manufacture method of vacuum flat glass the steps include: in the processing that supporter is set between the glass plate and carries out transition zone between the surface of supporter and glass plate;
Edge direct sintering between glass plate or insert or be pressed in the slit with glass dust carries out edge scorification driving fit and handles;
The processing that between glass plate, vacuumizes;
The geometry of supporter and the transition zone between surface and the glass plate thereof are handled; Glass edge handled so that be coated with or fill out or be pressed into glass dust carry out the scorification driving fit, and the particular design of vacuum-pumping and sealing.
Supporter surface between the glass plate is sprayed or coating or carry out corrosion treatment and form hair side, supporter after treatment with glass plate contact pressing the time, just can between supporter and the glass plate buffering be unlikely since atmospheric pressure make the excessive stress of generation between glass plate and the supporter.
The supporter surface spraying between glass plate or the metal of coating are aluminium, silver, nickel, copper.
Grind the slit of definite shape at glass plate edge, glassing carries out the scorification driving fit between the slit.
On sheet glass, open a small sircle hole, in small sircle hole, insert glass tube, glassing around glass tube, vacuum-pumping and sealing in burning molten process.
The small sircle hole of opening on sheet glass is with hole, footpath or different diameter hole.Different diameter hole is a diameter difference up and down, as bellmouth.
The edge of a glass plate therein, cut Yi Xiaojiao, on little angle kerve section and another glass plate, place a semicircle or arc glass pipe or Circular glass pipe, glassing around glass tube, in the scorification process, vacuumize, seal, on glass plate, place a semicircle or arc glass pipe, glass tube should with the glass alignment that has little angle kerve section, when preventing that glass dust from coating, influence vacuumizes in the scorification process.
In the slit, edge of glass plate, directly be pressed into glass dust and vacuumize driving fit.
The edge of a glass grinds a ramped shaped therein, and glassing carries out the scorification driving fit again.
Wear into ramped shaped or arc at the edge of two glass plates, glassing carries out the scorification driving fit again.
The structure of vacuum flat glass has sealing seam at glass plate edge, and supporter is arranged between glass plate, has sealing of vacuumizing, supporter to have certain geometry on the glass plate angle and between its surface and glass plate transition zone is arranged;
Plated film on glass plate therein, or on two glass plates plated film;
Coating Materials is tin ash, indium oxide on glass plate.Plated film can be a kind of low-radiation film.
The geometry that supporter has is flat ellipse shape, web form, strip-shaped form, cross form, annular form and cydariform.This shape can keep certain position, makes supporter stressed evenly.
The ceramic materials that supporter adopts is an alundum (Al, or stainless steel or nickel-base alloy.
Glass plate sealing seam is directly two glass plate edge scorification driving fits.
Embodiment below in conjunction with accompanying drawing further specifies the present invention:
Fig. 1 is the structure chart of vacuum flat glass of the present invention;
Fig. 2 is the structure partial figure of vacuum flat glass of the present invention;
Fig. 3 is the supporter shape figure of vacuum flat glass of the present invention;
Fig. 4 is first embodiment that vacuum flat glass of the present invention edge seals;
Fig. 5 is second embodiment that vacuum flat glass of the present invention edge seals;
Fig. 6 A and Fig. 6 B are the 3rd embodiment that vacuum flat glass of the present invention edge seals;
Fig. 7 is the 4th embodiment that vacuum flat glass of the present invention edge seals;
Fig. 8 is the enclosuring structure form of the method that vacuumizes of vacuum flat glass of the present invention;
Fig. 9 is the another kind of form of structure of sealing of vacuum flat glass vacuum pumping method of the present invention;
In Fig. 1, the 1st, sheet glass, the 2nd, the supporter between the sheet glass is made by pottery, metal or metal alloy material, is used for support glass, improves compressive strength.The 9th, sealing seam, the 11st, vacuum-pumping and sealing.
In Fig. 2, the 1st, sheet glass, the 2nd, the supporter between the sheet glass, the 3rd, the transition zone between supporter surface and the glass plate, handle the hair side that the back forms with caustic solution, with glass contact pressing the time, be buffered in the shear stress between supporter and the glass plate.
In Fig. 3, between the sheet glass there be supporter, as 4 represented flat ellipse or cydariforms, the two ends of this shape form taper, therefore fixedly maintenance level, can increase contact area, the height that supporter is consistent, 5 represented be a kind of web form or strip-like-shaped, can be cross, honeycombed, its advantage are to improve compressive strength greatly.6 represented be a kind of cross, between each cross, be unconnected, its advantage is to improve the light transmittance of sheet glass.7 expressions be a kind of form of annular, this shape handling ease, available metal compressing tablet or wire curl into, and all will pass through corrosion treatment on the surface of above supporter, are made by metal or pottery or metal alloy.
Among Fig. 4, the 1st, glass plate, the 2nd, supporter, at the edge of glass plate, part as shown by arrows is heated to more than 600 ℃ directly scorification and seals.
Among Fig. 5, the 1st, glass plate, the 2nd, supporter, express the edge at a glass plate in the drawings, wear into a slope 8, the effect of wearing into oblique glass is, enlarge the slit (crack only is about 200 microns between the flat board) between the flat board, glass dust 9 can be inserted in the seam better, the sealing by fusing mouth reburns.
Among Fig. 6 A and Fig. 6 B, wear into slope shape or arc 8 at the edge of two glass, the slit that oblique glass enlarged of wearing into is bigger than the slit shown in Fig. 5, its advantage is, when glassing 9, make the easier slit that enters of glass dust, but used glass dust is slightly more more than slit shown in Figure 5.
Fig. 7 directly inserts glass dust or be squeezed in the slit of glass plate, the used glass dust 9 of this method is less, and don't uses the edge to glass plate to carry out milled processed, can save operation, but compression tool there is certain requirement, requires glass dust is pressed in the slit exactly.
Among Fig. 8, open a small sircle hole 10 at the edge of glass plate 1, insert glass tube 11 in small sircle hole 10, glassing 9 around glass tube 11 vacuumizes scorification then and seals.
Among Fig. 9, an oblique angle (little angle) 12 is cut in the corner of a glass plate therein, oblique angle 12 and below a semicircle or arc glass pipe or glass tube 13 are set between a glass plate, the port of glass tube 13 should keep aliging with the plane, oblique angle, vacuumize with the infiltration influence that prevents glass dust 9 in the scorification process, then glass tube 13 around glassing, in the process of scorification, vacuum-pumping and sealing.
The vacuum flat glass advantage of being made by the present invention is significant, and its advantage is summarized as follows:
1, in existing transparent heat insulating material, the thermal conductivity of vacuum flat glass is minimum, and is littler more than six times than the single flat glass sheet, thereby has best insulation and energy-saving benefit.
2, its thickness can be accomplished 6 millimeters, and is approximately littler three times than existing " hollow pair glass " thickness, thereby it is little to take up room.
3, owing to adopt glass material sealing fully, the vacuum height, stable and reliable for performance, no aqueous vapor can not tied the mist frosting.
4, itself is the same with general sheet glass, need not metal framework, the door window frame of can directly packing into.In light weight, volume is little, produces cost in batches and is lower than hollow pair glass.
Its vacuum of vacuum flat glass of the present invention can reach more than 10 torrs, therefore has good heat-insulating property.
The vacuum flat glass made from the present invention can be used for the door and window of building car and boat, and modern building curtain wall also can be used for the canopy item in greenhouse, warehouse, can also be used to refrigerate the transparent door cover of bin.
Through retrieval, the manufacturing of vacuum flat glass of the present invention and technology are better than the vacuum flat glass of foreign same type.
At the embodiment that has read described in manual of the present invention and the accompanying drawing; after the present invention's understanding; the professional and technical personnel can make various modifications and improvement to the present invention, but all belongs to the spirit and scope of the present invention, and the present invention is protected by claims.