CN112830168A - Conveying system with quick replacement function and replacement method - Google Patents
Conveying system with quick replacement function and replacement method Download PDFInfo
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- CN112830168A CN112830168A CN202110177178.3A CN202110177178A CN112830168A CN 112830168 A CN112830168 A CN 112830168A CN 202110177178 A CN202110177178 A CN 202110177178A CN 112830168 A CN112830168 A CN 112830168A
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- roller
- main drive
- conveying system
- driven roller
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 abstract description 6
- 230000003014 reinforcing effect Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 16
- 238000012423 maintenance Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 238000007689 inspection Methods 0.000 description 6
- 239000002184 metal Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
Abstract
The invention relates to a conveying system with a quick replacement function, which comprises a driven roller assembly, a main driving roller assembly and a conveying belt, wherein the driven roller assembly is arranged on the conveying belt; the driven roller assembly comprises a driven roller and a roller fixing seat, the roller fixing seat is provided with a fixing groove, a central rotating shaft of the driven roller is placed in the fixing groove, and the driven roller is fixed in the fixing groove by the conveyer belt; the main driving roller assembly comprises a main driving roller, a mounting plate, a transverse reinforcing connecting rod, a bearing fixing seat and a spring, wherein the bearing fixing seat is fixedly mounted on the transverse reinforcing connecting rod, one end of the main driving roller is fixed on the mounting plate and can rotate up and down, and the other end of the main driving roller is fixed on the bearing fixing seat. By changing the installation method of the conveyer belt, the conveyer belt and the roller can be conveniently and quickly replaced, and the problem that in the prior art, hoisting operation is needed in the dismounting process, and the safety risk that heavy objects fall off exists is solved.
Description
Technical Field
The invention relates to the field of conveying belts, in particular to a conveying system with a quick replacing function and a replacing method.
Background
The installation of conveyer belt among the conveying system is used at present and is realized through roller subassembly, and roller subassembly is including being located inboard drive roller, the supporting roller of conveyer belt, guide roller, tensioning roller and the roller of rectifying and being located the supporting roller of conveyer belt outside etc. and constitute. The roller assembly drives the belt to run from the inner side by the driving roller under the condition that the conveying belt forms certain tension, in order to ensure the conveying of a conveying object, a closed annular conveying belt needs to be pre-tensioned by using the supporting roller and the tensioning roller, and meanwhile, the belt needs to be corrected by using the correction roller. In a state that the conveyor belt system consisting of the closed annular conveyor belt needs to be installed, cleaned and maintained, related rollers such as a driving roller, a supporting roller and an error correction roller which are positioned on the inner side of the closed annular conveyor belt need to be detached from the installation rack. Because all rollers adopt a mode of mounting on two sides, the mounting piece for fixing the rollers needs to be completely removed from the mounting machine frame to replace the conveying belt or replace the accessories of the related rollers when the related inner rollers are dismounted.
Among the prior art, the present unable quick dismantlement of solution, the problem of installation and maintenance conveyer belt and relevant roller, simultaneously because the large-scale conveyer belt functioning speed in some applications is fast, a little position error just probably leads to conveyer belt operation in-process off tracking, and the mounting means of belt and the fixed mode of roller can't accomplish completely unanimously to current scheme, the installation use degree of difficulty of belt and drive roller has been increased, it is big to lead to the belt change in-process operation degree of difficulty of production scene, be difficult to quick adjustment, arrange fast, and the mounting means who uses to the roller among the prior art has the safe risk that the object falls in the installation.
Therefore, it is necessary to provide a replacing device which is simple and safe to operate and can rapidly replace the conveyor belt and the roller to solve the technical problems.
Disclosure of Invention
In order to solve the technical problem, the invention provides a conveying system with a quick replacement function. The problem of among the prior art need the jack-up operation in the dismantlement process, have the safety risk that the heavy object dropped is solved.
The technical effects of the invention are realized as follows:
a conveying system with a quick replacement function comprises a driven roller assembly, a main driving roller assembly and a conveying belt; the driven roller assembly comprises a driven roller and a roller fixing seat, the roller fixing seat is provided with a fixing groove, a central rotating shaft of the driven roller is placed in the fixing groove, and the driven roller is fixed in the fixing groove by tensioning the conveying belt; the main drive roller subassembly includes main drive roller, mounting panel, transversely strengthens connecting rod, bearing fixing base and spring, bearing fixing base fixed mounting in on the transversely strengthens the connecting rod, main drive roller one end is fixed in can be rotatory from top to bottom on the mounting panel, the main drive roller other end is fixed in on the bearing fixing base, spring one end is connected main drive roller, spring other end fixed connection the mounting panel. Through setting up main drive roller subassembly for after opening the hasp, main drive roller can make progress to turn up fast under the mounting panel drives, realized need not take out the main drive roller and can dismantle the conveyer belt fast, reduced the operation degree of difficulty and reduced the time of resumeing production, promoted the production efficiency of production line. Through setting up passive roller subassembly for reach the purpose of fixed passive roller after the conveyer belt tensioning, the effect of conveying system self-locking has been realized, the mode of using extra fixed device such as bolt to fix passive roller has been avoided, make the change of conveyer belt and all passive rollers with conveyer belt direct contact, the inspection, clean and maintenance can be quick dismantlement come out under the condition of not using tools, and simultaneously, also avoided dismantling the bolt of fixed roller, lead to relevant bolt or other metal parts to fall into the problem in the production line. Conveying system has the quick replacement function, has solved among the prior art to the change of conveyer belt and roller, inspection, cleanness and maintenance need disassemble whole frame and many people's complex problem, extravagant a large amount of manpowers and man-hour to probably need the jack-up operation, there is the risk that the heavy object dropped, need carry out the counterpoint and the tension adjustment of conveyer belt again when having avoided reinstallating conveyer belt and roller, the operation flow is complicated, resumes the problem of production time extension.
Further, the bearing fixing seat is provided with a lock catch, and the lock catch is arranged to limit the mounting plate to drive the main driving roller to turn upwards.
Further, the driven roller assembly further comprises an adjusting bolt, the adjusting bolt is arranged below the fixing groove, and the adjusting bolt is used for adjusting the horizontal position of the driven roller.
Further, mounting brackets are fixed on two sides of the driven roller, and the roller cleaning scraper is mounted on the mounting brackets.
Further, the main driving roller is a driving mechanism of the conveying system.
Furthermore, the driven roller comprises a guide roller, a conveying system deviation correcting roller, a conveying system guide roller and a conveying system tensioning roller.
Further, still include power structure, power structure includes motor and synchromesh, the motor is used for driving synchromesh, synchromesh with power transmission to the main drive roller.
Further, the spring is a mechanical spring and/or a gas spring and/or a hydraulic spring.
In addition, a conveying system replacement method is provided, which is implemented based on the above conveying system with a quick replacement function, and the method includes:
taking the passive roller out of the fixed groove;
the bearing fixing seat is provided with a lock catch, and the mounting plate drives the main driving roller to turn upwards after the lock catch is opened;
the old conveyor belt is dismantled and a new conveyor belt is laid.
Further, the removing the passive roller from the fixing groove may include:
tensioning a roller by using the conveying system to release tension;
adjusting the horizontal position of the driven roller by using the bolt;
and taking the central rotating shaft of the driven roller out of the fixed groove.
As described above, the present invention has the following advantageous effects:
1) through setting up main drive roller subassembly for after opening the hasp, main drive roller can make progress to turn up fast under the mounting panel drives, realized need not take out the main drive roller and can dismantle the conveyer belt fast, reduced the operation degree of difficulty and reduced the time of resumeing production, promoted the production efficiency of production line.
2) Through setting up passive roller subassembly for reach the purpose of fixed passive roller after the conveyer belt tensioning, the effect of conveying system self-locking has been realized, the mode of using extra fixed device such as bolt to fix passive roller has been avoided, make the change of conveyer belt and all passive rollers with conveyer belt direct contact, the inspection, clean and maintenance can be quick dismantlement come out under the condition of not using tools, and simultaneously, also avoided dismantling the bolt of fixed roller, lead to relevant bolt or other metal parts to fall into the problem in the production line.
3) Conveying system has the quick replacement function, has solved among the prior art to the change of conveyer belt and roller, inspection, cleanness and maintenance need disassemble whole frame and many people's complex problem, extravagant a large amount of manpowers and man-hour to probably need the jack-up operation, there is the risk that the heavy object dropped, need carry out the counterpoint and the tension adjustment of conveyer belt again when having avoided reinstallating conveyer belt and roller, the operation flow is complicated, resumes the problem of production time extension.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description of the embodiment or the prior art will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art it is also possible to derive other drawings from these drawings without inventive effort.
FIG. 1 is a schematic structural diagram of a conveying system according to an embodiment of the present disclosure;
FIG. 2 is a front view of a driven roller assembly according to an embodiment of the present application;
FIG. 3 is a side view of a driven roller assembly according to an embodiment of the present application;
FIG. 4 is a schematic diagram of a main driving roller assembly structure and a power structure according to an embodiment of the present application;
fig. 5 is a schematic flow chart of a replacement conveying system according to an embodiment of the present application.
Wherein the reference numerals in the figures correspond to:
driven roller subassembly 1, driven roller 11, center pivot 111, roller fixing base 12, fixed slot 121, adjusting bolt 13, installing support 14, roller cleaning blade 15, guide roller 16, conveying system deviation correcting roller 17, conveying system guide roller 18, conveying system tensioning roller 19, main drive roller subassembly 2, main drive roller 21, mounting panel 22, horizontal reinforcing connecting rod 23, bearing fixing base 24, spring 25, conveying system drawing mechanism 26, motor 3, synchromesh gear 4.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Example 1:
as shown in fig. 1 to 4, a conveying system with a quick change function includes a driven roller assembly 1, a main driving roller assembly 2 and a conveying belt; the driven roller assembly 1 comprises a driven roller 11, a roller fixing seat 12 and an adjusting bolt 13, wherein the roller fixing seat 12 is provided with a fixing groove 121, the driven roller 11 is provided with a central rotating shaft 111, the central rotating shaft 111 is placed on the fixing groove 121, the driven roller 11 is automatically fixed on the roller fixing seat 12 in a tension self-locking mode, the driven roller 11 is fixed on the fixing groove 121 of the roller fixing seat 12 in a tension self-locking mode through a conveying belt, the adjusting bolt 13 is arranged below the fixing groove 121, and the adjusting bolt 13 is used for adjusting the horizontal position of the roller; the main drive roller subassembly 2 includes main drive roller 21, mounting panel 22, transversely strengthen connecting rod 23, bearing fixing base 24 and spring 25, bearing fixing base 24 fixed mounting is on transversely strengthening connecting rod 23, main drive roller 21 one end is fixed in on the mounting panel 22 that can rotate from top to bottom, the main drive roller 21 other end is fixed in on bearing fixing base 24, main drive roller 21 is connected to spring 25 one end, spring 25 other end fixed connection mounting panel 22, spring 25 is two.
In this embodiment, the main drive roller 21 is a conveying system drive mechanism 26. The passive roller 11 comprises a guide roller 16, a conveying system deviation correcting roller 17, a conveying system guide roller 18 and a conveying system tensioning roller 19. The inner side of the conveyer belt is provided with a main driving roller 21, an inner side supporting roller, a guide roller 16, a conveying system deviation correcting roller 17, a conveying system guide roller 18 and a conveying system tensioning roller 19. The outer side of the conveying belt is provided with an outer side supporting roller. The conveying belt is a closed annular conveying belt, the conveying system tensioning roller and the inner side supporting roller form a tensioning device, the conveying belt is subjected to pre-tensioning through the tensioning device, the conveying system driving mechanism can drive the conveying belt to normally run, and conveying of conveying objects is completed.
In this embodiment, when the conveyer belt needs to be dismantled, changed and maintain, can release conveyer belt tension through overspeed device tensioner for the various passive rollers that are located the conveyer belt inboard can be directly taken out fast from the conveyer belt inboard.
In this embodiment, the mounting brackets 14 are fixed to both sides of the passive roller 11, the roller cleaning scraper 15 is mounted on the mounting brackets 14, and the roller cleaning scraper 15 fixed on the mounting brackets 14 can be taken out while the roller is taken out for cleaning, adjustment or replacement.
In this embodiment, the bearing fixing seat 24 is provided with a lock catch, and after the lock catch is opened, the mounting plate 22 drives the main driving roller 21 to be turned upwards. The spring 25 may be a mechanical spring, a gas spring, and a hydraulic spring. When the conveyer belt need be dismantled, changed and the maintenance, through fixing this kind of mounting structure on the mounting panel that can rotate from top to bottom with main drive roller, open the back at the hasp of bearing fixing base, the spring is tensile, and the mounting panel drives main drive roller and upwards turns up together to can dismantle main drive roller fast.
In this embodiment, still include power structure, power structure is used for providing power for conveying system actuating mechanism 26, and power structure includes motor 3 and synchronous gear 4, and motor 3 is used for driving synchronous gear 4, and synchronous gear 4 is with power transmission to main drive roller 21, and main drive roller 21 rotates and drive conveyer belt and follow the rotation.
Example 2:
as shown in fig. 5, a method for replacing a conveying system is implemented on the basis of the conveying system with a quick replacement function in embodiment 1, and the method includes:
s100, taking the passive roller 11 out of the fixed groove 121;
s200, the bearing fixing seat 24 is provided with a lock catch, the lock catch is opened, and the mounting plate 22 drives the main driving roller 21 to be turned upwards;
s300, disassembling the old conveyer belt and laying a new conveyer belt.
In this embodiment, the step of taking out passive roller 11 from roller holder 12 specifically includes:
tension is released by the tensioning roller 19 of the conveying system;
adjusting the horizontal position of the driven roller 11 by using a bolt;
As described above, the present invention has the following advantageous effects:
1) through setting up main drive roller subassembly for after opening the hasp, main drive roller can make progress to turn up fast under the mounting panel drives, realized need not take out the main drive roller and can dismantle the conveyer belt fast, reduced the operation degree of difficulty and reduced the time of resumeing production, promoted the production efficiency of production line.
2) Through setting up passive roller subassembly for reach the purpose of fixed passive roller after the conveyer belt tensioning, the effect of conveying system self-locking has been realized, the mode of using extra fixed device such as bolt to fix passive roller has been avoided, make the change of conveyer belt and all passive rollers with conveyer belt direct contact, the inspection, clean and maintenance can be quick dismantlement come out under the condition of not using tools, and simultaneously, also avoided dismantling the bolt of fixed roller, lead to relevant bolt or other metal parts to fall into the problem in the production line.
3) Conveying system has the quick replacement function, has solved among the prior art to the change of conveyer belt and roller, inspection, cleanness and maintenance need disassemble whole frame and many people's complex problem, extravagant a large amount of manpowers and man-hour to probably need the jack-up operation, there is the risk that the heavy object dropped, need carry out the counterpoint and the tension adjustment of conveyer belt again when having avoided reinstallating conveyer belt and roller, the operation flow is complicated, resumes the problem of production time extension.
In this document, the terms front, back, upper and lower are used to define the components in the drawings and the positions of the components relative to each other, and are used for clarity and convenience of the technical solution. It is to be understood that the use of the directional terms should not be taken to limit the scope of the claims.
The embodiments and features of the embodiments described herein above can be combined with each other without conflict.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims (10)
1. A conveying system with a quick replacement function is characterized by comprising a driven roller assembly (1), a main driving roller assembly (2) and a conveying belt; the driven roller assembly (1) comprises a driven roller (11) and a roller fixing seat (12), the roller fixing seat (12) is provided with a fixing groove (121), a central rotating shaft of the driven roller (11) is placed in the fixing groove (121), and the conveyer belt fixes the driven roller (11) in the fixing groove (121); main drive roller subassembly (2) are including main drive roller (21), mounting panel (22), transversely strengthen connecting rod (23), bearing fixing base (24) and spring (25), bearing fixing base (24) fixed mounting in transversely strengthen on connecting rod (23), main drive roller (21) one end is fixed in and rotates from top to bottom on mounting panel (22), main drive roller (21) other end is fixed in on bearing fixing base (24), spring (25) one end is connected main drive roller (21), spring (25) other end fixed connection mounting panel (22).
2. A conveyor system with quick change capability as claimed in claim 1, characterized in that the bearing holder (24) is provided with a lock arranged to limit the upward tilting of the main drive roller (21) by the mounting plate (22).
3. The conveying system with quick change function according to claim 1, characterized in that the driven roller assembly (1) further comprises an adjusting bolt (13), the adjusting bolt (13) is arranged below the fixing groove (121), and the adjusting bolt (13) is used for adjusting the horizontal position of the driven roller (11).
4. The conveyor system with quick change function as claimed in claim 1, characterized in that mounting brackets (14) are fixed on both sides of the passive roller (11), and a roller cleaning scraper (15) is mounted on the mounting brackets (14).
5. A conveyor system with quick change capability as claimed in claim 1, characterized in that the main drive roller (21) is a conveyor system drive (26).
6. The conveying system with the quick replacing function is characterized in that the passive roller (11) comprises a guide roller (16), a conveying system deviation correcting roller (17), a conveying system guide roller (18) and a conveying system tensioning roller (19).
7. A conveyor system with quick change capability as claimed in claim 1, further comprising a power structure, wherein the power structure comprises a motor (3) and a synchronizing gear (4), the motor (3) is used for driving the synchronizing gear (4), and the synchronizing gear (4) transmits power to the main drive roller (21).
8. A delivery system with rapid exchange according to claim 1, characterized in that the spring (25) is a mechanical and/or gas and/or hydraulic spring.
9. A method for replacing a transport system, which is implemented based on a transport system with a quick-change function according to any one of claims 1 to 8, wherein the method comprises:
taking the passive roller (11) out of the fixing groove (121);
the bearing fixing seat (24) is provided with a lock catch, and when the lock catch is opened, the mounting plate (22) drives the main driving roller (21) to turn upwards;
the old conveyor belt is dismantled and a new conveyor belt is laid.
10. A conveyor system change-out method as claimed in claim 9, characterized in that the removal of the passive roller (11) from the roller holder (12) comprises:
-releasing the tension with the conveyor system tensioning roller (19);
the horizontal position of the driven roller (11) is adjusted by utilizing the bolt;
and taking the passive roller (11) out of the roller fixing seat (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110177178.3A CN112830168A (en) | 2021-02-07 | 2021-02-07 | Conveying system with quick replacement function and replacement method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110177178.3A CN112830168A (en) | 2021-02-07 | 2021-02-07 | Conveying system with quick replacement function and replacement method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112830168A true CN112830168A (en) | 2021-05-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110177178.3A Pending CN112830168A (en) | 2021-02-07 | 2021-02-07 | Conveying system with quick replacement function and replacement method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112830168A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113753490A (en) * | 2021-08-31 | 2021-12-07 | 新兴铸管股份有限公司 | Method for quickly replacing wide belt |
| CN114988012A (en) * | 2022-07-15 | 2022-09-02 | 苏州东联旺自动化科技有限公司 | Conveyor of conveyer belt is changed to portable |
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| KR20050038299A (en) * | 2003-10-21 | 2005-04-27 | 지성한 | A belt conveyer replacing a belt easily |
| CN202098808U (en) * | 2011-06-23 | 2012-01-04 | 钟锦唐 | Quick dismounting device for conveyor belt of packaging machine |
| CN210592647U (en) * | 2019-07-16 | 2020-05-22 | 台州市椒江科瑞思机械科技厂 | Quick replacement conveyer belt mechanism |
| CN210762820U (en) * | 2019-10-09 | 2020-06-16 | 江苏科尔玛智能装备制造有限公司 | Conveyer convenient to quick assembly and disassembly |
| CN214568441U (en) * | 2021-02-07 | 2021-11-02 | 杭州艾浦斯汉复科技有限公司 | Conveying system with quick replacement function |
-
2021
- 2021-02-07 CN CN202110177178.3A patent/CN112830168A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050038299A (en) * | 2003-10-21 | 2005-04-27 | 지성한 | A belt conveyer replacing a belt easily |
| CN202098808U (en) * | 2011-06-23 | 2012-01-04 | 钟锦唐 | Quick dismounting device for conveyor belt of packaging machine |
| CN210592647U (en) * | 2019-07-16 | 2020-05-22 | 台州市椒江科瑞思机械科技厂 | Quick replacement conveyer belt mechanism |
| CN210762820U (en) * | 2019-10-09 | 2020-06-16 | 江苏科尔玛智能装备制造有限公司 | Conveyer convenient to quick assembly and disassembly |
| CN214568441U (en) * | 2021-02-07 | 2021-11-02 | 杭州艾浦斯汉复科技有限公司 | Conveying system with quick replacement function |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113753490A (en) * | 2021-08-31 | 2021-12-07 | 新兴铸管股份有限公司 | Method for quickly replacing wide belt |
| CN113753490B (en) * | 2021-08-31 | 2023-08-15 | 新兴铸管股份有限公司 | Method for quickly replacing wide belt |
| CN114988012A (en) * | 2022-07-15 | 2022-09-02 | 苏州东联旺自动化科技有限公司 | Conveyor of conveyer belt is changed to portable |
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