CN112829660A - Fermented material self-discharging transfer trolley and use method thereof - Google Patents
Fermented material self-discharging transfer trolley and use method thereof Download PDFInfo
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- CN112829660A CN112829660A CN201911161458.4A CN201911161458A CN112829660A CN 112829660 A CN112829660 A CN 112829660A CN 201911161458 A CN201911161458 A CN 201911161458A CN 112829660 A CN112829660 A CN 112829660A
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- 239000000463 material Substances 0.000 title claims abstract description 91
- 238000007599 discharging Methods 0.000 title claims abstract description 87
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000000855 fermentation Methods 0.000 claims abstract description 23
- 230000004151 fermentation Effects 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 241000233866 Fungi Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/04—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element
- B60P1/16—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element actuated by fluid-operated mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/36—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading using endless chains or belts thereon
Abstract
The invention discloses a fermented material self-discharging transfer vehicle and a use method thereof, wherein the fermented material self-discharging transfer vehicle comprises a vehicle chassis, a carriage bottom conveyor and a carriage side coaming; the carriage bottom conveyor is arranged above a chassis, and the carriage side coaming is enclosed into a loading and unloading carriage; when the bag-type fermentation mobile bagging machine needs to be fed, the fermentation material self-discharging transfer trolley can be used for loading materials, automatically moves or is transferred to a discharging point by driving, the fermentation material is conveyed out of the carriage and discharged by the operation of a carriage bottom conveyor arranged at the bottom of a loading carriage, the functions of large loading capacity, long-distance transfer, high discharging point and automatic discharging are realized, the operation efficiency of the mobile bagging machine is effectively improved, and the production cost is reduced.
Description
Technical Field
The invention belongs to the technical field of fermentation equipment, and particularly relates to a fermented material self-discharging transfer trolley and a using method thereof.
Background
In the production process of industries such as fertilizer, feed, edible fungi cultivation and the like, fermentation materials are often required to be transported and fed to other rear-end operation equipment, such as a movable bagging feeding and feeding of a bag type fermentation process. In the current operation process, people often use a forklift or a dumper. Because the movable bagging machine is designed to be an inclined state with a high front part and a low back part in order to solve the technical problem that the tail end of the movable bagging machine is higher than the discharge port, when a forklift is used for feeding materials to the movable bagging machine, the operation mode is flexible because the bucket of the forklift can be high or low, but the volume of the bucket of the forklift is limited, and the operation efficiency is not high and is not economical when fermented materials are transported for a long distance; and the tipper load capacity is big, and long distance is transported more economically rationally, but when directly giving the feed material loading of removal sack filling machine, because its unloading point is lower, the process of unloading need drag a section distance and just can unload the material, can't unload the material completely to the main feeding conveyer of removal sack filling machine on, organic fermentation material moisture is high moreover, bonds easily, and the bight in the transportation operation in-process carriage often deposits a large amount of fermentation materials easily, unloads thoroughly.
Therefore, in order to meet the requirements of efficient and convenient feeding and feeding of the bag-type fermentation mobile bagging machine for organic materials, a transfer vehicle which is large in loading capacity, capable of meeting long-distance transfer and high in unloading point and can automatically unload materials is needed, so that the operation efficiency of the mobile bagging machine is improved, and the production cost is reduced.
Disclosure of Invention
The invention aims to solve the technical problems in the feeding and feeding processes of the existing bag type fermentation mobile bagging machine, and provides a fermentation material self-discharging transfer trolley and a using method thereof.
The purpose of the invention and the technical problem to be solved are realized by adopting the following technical scheme. The fermented material self-discharging transfer trolley comprises a chassis and a material loading and unloading carriage; the loading and unloading carriage is connected and mounted on the chassis;
the loading and unloading carriage consists of a carriage bottom conveyor and a carriage side coaming;
the bottom carriage conveyor consists of a side plate frame, a driving device, a conveying belt, a driving roller, a direction-changing roller, a carrier roller or/and a supporting plate; the side plate frame is connected and mounted on the chassis, the driving roller and the direction-changing roller are respectively connected and mounted on the side plate frame through bearing blocks, the conveyer belt is wound and mounted between the driving roller and the direction-changing roller, the carrier roller or/and the supporting plate are/is connected and mounted on the side plate frame below the conveyer belt, the driving device is connected and mounted on the side plate frame, and the output end of the driving device is in transmission connection with the driving roller; the driving roller is arranged at the rear end of the loading and unloading carriage.
The compartment side coaming consists of a left side coaming, a right side coaming, a front coaming or/and a rear coaming; the side plate frame is characterized in that the left side coaming, the right side coaming and the front coaming or the left side coaming, the right side coaming, the front coaming and the rear coaming are connected and installed on the side plate frame, and the left side coaming, the right side coaming and the front coaming or the left side coaming, the right side coaming, the front coaming and the rear coaming are connected in pairs at corners and the lower edges of the left side coaming, the right side coaming, the front coaming.
The object of the present invention and the technical problems solved thereby can be further achieved by the following technical measures.
Preferably, the driving device of the fermented material self-discharging transfer trolley is a speed reducing motor or a hydraulic motor.
Preferably, the loading and unloading carriage of the fermented material self-unloading transfer car is connected and mounted on the chassis through bolts and clamping pins.
Preferably, a hydraulic jacking mechanism is connected and installed between the chassis and the loading and unloading carriage of the fermented material self-unloading transfer truck.
Preferably, in the fermented material self-discharging transfer trolley, an adjusting discharging door is arranged below the rear side wall plate of the carriage side wall plate;
and the rear side wall plate of the compartment side wall plate is provided with a rear side plate automatic opening and closing mechanism.
Preferably, the chassis of the fermented material self-unloading transfer vehicle is a self-driving vehicle chassis or a driven trailer chassis.
Preferably, the bend roller of the fermented material self-discharging transfer trolley is connected with an auxiliary driving device; the auxiliary driving device is a speed reducing motor or a hydraulic motor.
The invention discloses a using method of a fermented material self-discharging transfer trolley, which comprises the following steps:
s1: loading by a transfer vehicle: moving the fermented material self-discharging transfer trolley to a specified charging point, and charging the fermented material into the charging and discharging carriage through a forklift, a belt conveyor or a high-level feeding hopper;
s2: transferring fermented materials: the fermented material loading is completed by the fermented material self-discharging transfer trolley, and the fermented material self-discharging transfer trolley moves to a bag type fermentation movable bagging discharging point;
s3: unloading by a transfer vehicle: and when the fermented material self-discharging transfer trolley reaches the discharging point of the movable bagging machine, the fermented material self-discharging transfer trolley turns around or turns to reverse and is aligned with the main feeding conveyor of the movable bagging machine in a straight line mode, and the tail part of the discharging and charging carriage extends into the main feeding conveyor of the E movable bagging machine, so that the self-discharging transfer operation of the fermented material self-discharging transfer trolley is completed.
The object of the present invention and the technical problems solved thereby can be further achieved by the following technical measures.
Preferably, the method for using the fermented material self-discharging transfer vehicle further comprises the step S1 or the step S2 or the step S3, wherein the fermented material self-discharging transfer vehicle is self-propelled or pulled by another power tractor;
and S3, before or during discharging, the hydraulic jacking mechanism acts to jack up the loading and unloading carriage, so that the loading and unloading carriage is integrally lifted or conveyed to be unloaded in a state of high front and low back and high front and low back.
Compared with the prior art, the invention has obvious advantages and beneficial effects. By means of the technical scheme, the fermented material self-discharging transfer trolley at least has the following advantages and beneficial effects:
the innovative technical scheme of the invention overcomes the defects that a forklift or a dumper cannot meet the requirement of efficient and convenient loading and feeding of the bag-type fermentation mobile bagging machine for organic materials in the prior art, provides the transfer vehicle which has large loading capacity, meets long-distance transfer, has high unloading point and can automatically unload materials, improves the comprehensive efficiency of loading and reduces the cost by more than 50 percent compared with the forklift and the dumper, has no caking in a carriage and does not need manual auxiliary cleaning, saves more time, labor and cost, greatly improves the operating efficiency of the mobile bagging machine and reduces the production cost.
Drawings
Fig. 1 is a schematic front view of a structure according to a first embodiment of the present invention.
Fig. 2 is a right side view schematically illustrating a structure according to a first embodiment of the present invention.
Fig. 3 is a schematic front view of a structure according to a second embodiment of the present invention.
Fig. 4 is a schematic structural side view of a third embodiment of the present invention.
[ description of main element symbols ]
1: a chassis 2: loading and unloading carriage
21: the bottom conveyor 211: side plate frame
212: the driving device 213: conveying belt
214: the drive roller 215: direction-changing roller
216: supporting roller 22: compartment boundary plate
221: left side coaming 222: right side coaming
223: front edge panel 224: rear edge boarding
3: hydraulic jacking mechanism 4: auxiliary drive device
5: the back edge plate is an automatic opening and closing mechanism.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the embodiments, structures, features and effects of the fermented material self-discharging transfer vehicle and the using method thereof according to the present invention will be made with reference to the accompanying drawings and preferred embodiments:
the first embodiment is as follows:
referring to fig. 1 and 2, the fermented material self-discharging transfer vehicle of the present invention mainly comprises a chassis 1 and a loading and unloading carriage 2; the loading and unloading carriage 2 is connected and mounted on the chassis 1; the loading and unloading carriage 2 is composed of a carriage bottom conveyor 21 and a carriage side coaming 22;
the bottom carriage conveyor 21 is composed of a side plate frame 211, a driving device 212, a conveying belt 213, a driving roller 214, a redirection roller 215 and a supporting roller 216; the side plate frame 211 is connected and mounted on the chassis 1, the driving roller 214 and the direction-changing roller 215 are respectively connected and mounted on the side plate frame 211 through a bearing seat, the conveying belt 213 is wound and mounted between the driving roller 214 and the direction-changing roller 215, the supporting roller 216 is connected and mounted on the side plate frame 211 below the conveying belt 213, the driving device 212 is connected and mounted on the side plate frame 211, and the output end of the driving device 212 is in transmission connection with the driving roller 214; the driving roller 214 is arranged and installed at the rear end of the loading and unloading carriage 2.
The compartment side wall 22 is composed of a left side wall 221, a right side wall 222 and a front wall 223; the left side coaming 221, the right side coaming 222 and the front coaming 223 are connected and mounted on the side plate frame 211, and the left side coaming 221, the right side coaming 222 and the front coaming 223 are connected in pairs at the corners and the lower edges are positioned above the conveying belt 213.
The drive 212 is a hydraulic motor.
In order to meet the multipurpose of the walking chassis 1, the loading and unloading carriage 2 is hinged on the chassis 1 through the side plate frame 211.
In order to enable the fermented material self-discharging transfer trolley to operate more efficiently and flexibly, the walking chassis 1 is a self-powered self-driven vehicle chassis.
Example two:
referring to fig. 3, a fermented material self-discharging transfer vehicle according to a second embodiment of the present invention is similar to the first embodiment, except that:
in order to realize faster discharging speed and reduce the load of the driving device 212 of the bottom carriage conveyor 21, a hydraulic jacking mechanism 3 is connected and installed between the chassis 1 and the loading and unloading carriage 2, and when discharging, the hydraulic jacking mechanism 3 performs an upward jacking action to lift the front part of the loading and unloading carriage 2, so that the bottom carriage conveyor 21 is conveyed in a downward inclined manner.
In order to make the bottom conveyor 21 more voluminous, the box side panel 22 is composed of a left side panel 221, a right side panel 222, a front panel 223, and a rear panel 224.
In order to avoid the phenomenon that the driving roller 214 and the conveying belt 213 of the bottom conveyor 21 slip when the loading and unloading carriage 2 is unloading, so as to influence normal unloading, an auxiliary driving device 4 is connected and installed on the redirection roller 215; the auxiliary drive 4 is a hydraulic motor.
In order to meet the requirements that the fermented materials are not leaked at the rear side wall plate 224 of the loading and unloading carriage 2 during the process of transferring the fermented materials by the transfer trolley and the fermented materials can be smoothly discharged during the unloading process, the rear side wall plate 224 of the carriage side wall plate 22 is provided with a rear side plate automatic opening and closing mechanism 5, so that the rear side wall plate 224 is driven to be closed during the loading and transferring process, and the rear side wall plate 224 is driven to be opened during the unloading process.
Example three:
referring to fig. 4, a fermented material self-discharging transfer vehicle according to a third embodiment of the present invention is similar to the first embodiment, except that:
in order to consider the multipurpose of the power vehicle and further reduce the manufacturing cost of the equipment, the chassis 1 is a driven trailer chassis, and the transferring operation depends on a power tractor to pull and walk.
The compartment side panel 22 is composed of a left side panel 221, a right side panel 222, a front panel 223, and a rear panel 224; an adjustable discharging door is arranged below the rear edge panel 224 of the compartment edge panel 22; the drive device 212 is a reduction motor.
The use method of the fermented material self-discharging transfer trolley comprises the following steps:
s1: loading by a transfer vehicle: moving the fermented material self-discharging transfer trolley to a specified charging point, and charging the fermented material into the charging and discharging carriage 2 through a forklift, a belt conveyor or a high-level feeding hopper;
s2: transferring fermented materials: the fermented material loading is completed by the fermented material self-discharging transfer trolley, and the fermented material self-discharging transfer trolley moves to a bag type fermentation movable bagging discharging point;
s3: unloading by a transfer vehicle: when the fermented material self-discharging transfer trolley reaches the discharging point of the mobile bagging machine, the fermented material self-discharging transfer trolley turns around or turns to reverse and is aligned with a main feeding conveyor of the mobile bagging machine in a straight line, the tail part of the loading and unloading carriage 2 extends into the middle upper part of the inclined main feeding conveyor of the mobile bagging machine, an adjusting discharging door below a rear side wall plate 224 or a rear side wall plate 224 of the loading and unloading carriage 2 is opened, the carriage bottom conveyor 21 of the loading and unloading carriage 2 is started, and the fermented material in the loading and unloading carriage 2 is conveyed to the main feeding conveyor of the mobile bagging machine from the tail part of the loading and unloading carriage 2, so that the self-discharging transfer operation of the fermented material self-discharging transfer trolley is completed.
In a specific embodiment of the using method of the fermented material self-discharging transfer trolley, the chassis 1 of the fermented material self-discharging transfer trolley is a self-powered and self-driven chassis, the hydraulic jacking mechanism 3 is installed below the loading and unloading carriage 2, and the rear side wall plate 224 of the loading and unloading carriage 2 is provided with the rear side plate automatic opening and closing mechanism 5, and the method comprises the following specific steps:
s1: loading by a transfer vehicle: the fermented material self-discharging transfer trolley is driven by self to travel to a specified charging point, and the fermented material is charged into the charging and discharging carriage 2 through a high-level feeding hopper;
s2: transferring fermented materials: the fermented material self-discharging transfer trolley finishes the loading of the fermented material and runs to a bag type fermentation movable bagging discharging point in a self-driven mode;
s3: unloading by a transfer vehicle: when the fermented material self-discharging transfer trolley reaches the discharging point of the movable bagging machine, the fermented material self-discharging transfer trolley turns around and backs up to be aligned with the main feeding conveyor of the movable bagging machine in a straight line, the tail part of the loading and unloading carriage extends into the middle upper part of the inclined main feeding conveyor of the movable bagging machine, the hydraulic jacking mechanism 3 acts to lift the whole loading and unloading carriage 2, the rear edge plate automatic opening and closing mechanism 5 acts to open the rear edge plate 224 of the loading and unloading carriage 2, the carriage bottom conveyor 21 of the loading and unloading carriage 2 is started, and the fermented material in the loading and unloading carriage 2 is conveyed to the main feeding conveyor of the movable bagging machine from the tail part of the loading and unloading carriage 2, so that the self-discharging transfer operation of the fermented material self-discharging transfer trolley is completed.
In another embodiment of the method for using the fermented material self-discharging transfer vehicle, the specific steps are similar to the above embodiment, and the differences are only that:
the walking chassis 1 in the step S1 is a driven trailer chassis, and the transferring operation is driven to run between a loading point and a discharging point by a power tractor;
in the step S3, before discharging, the hydraulic jacking mechanism 3 operates to jack up the rear part of the loading and unloading carriage 2, so that the loading and unloading carriage 2 is in a front-low and rear-high state for conveying and discharging.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. The utility model provides a fermentation material self-discharging transfer car (buggy), its characterized in that: comprises a chassis and a loading and unloading carriage; the loading and unloading carriage is connected and mounted on the chassis;
the loading and unloading carriage consists of a carriage bottom conveyor and a carriage side coaming;
the bottom carriage conveyor consists of a side plate frame, a driving device, a conveying belt, a driving roller, a direction-changing roller, a carrier roller or/and a supporting plate; the side plate frame is connected and mounted on the chassis, the driving roller and the direction-changing roller are respectively connected and mounted on the side plate frame through bearing blocks, the conveyer belt is wound and mounted between the driving roller and the direction-changing roller, the carrier roller or/and the supporting plate are/is connected and mounted on the side plate frame below the conveyer belt, the driving device is connected and mounted on the side plate frame, and the output end of the driving device is in transmission connection with the driving roller; the driving roller is arranged at the rear end of the loading and unloading carriage;
the compartment side coaming consists of a left side coaming, a right side coaming, a front coaming or/and a rear coaming; the side plate frame is characterized in that the left side coaming, the right side coaming and the front coaming or the left side coaming, the right side coaming, the front coaming and the rear coaming are connected and installed on the side plate frame, and the left side coaming, the right side coaming and the front coaming or the left side coaming, the right side coaming, the front coaming and the rear coaming are connected in pairs at corners and the lower edges of the left side coaming, the right side coaming, the front coaming.
2. The fermentation material self-discharging transfer trolley according to claim 1, wherein: the driving device is a speed reducing motor or a hydraulic motor.
3. The fermentation material self-discharging transfer trolley according to claim 1, wherein: the loading and unloading carriage is connected and installed on the chassis through bolts and clamping pins.
4. The fermentation material self-discharging transfer trolley according to claim 1, wherein: and a hydraulic jacking mechanism is connected and installed between the chassis and the loading and unloading carriage.
5. The fermentation material self-discharging transfer trolley according to claim 1, wherein: an adjusting discharge door is arranged below the rear side wall plate of the compartment side wall plate;
and the rear side wall plate of the compartment side wall plate is provided with a rear side plate automatic opening and closing mechanism.
6. The fermentation material self-discharging transfer trolley according to claim 1, wherein: the vehicle chassis is a self-driving vehicle chassis or a driven trailer chassis.
7. The fermentation material self-discharging transfer trolley according to claim 1, wherein: the bend roller is connected with an auxiliary driving device; the auxiliary driving device is a speed reducing motor or a hydraulic motor.
8. The use method of the fermented material self-discharging transfer vehicle according to any one of claims 1 to 7, characterized by comprising the following steps: which comprises the following steps:
s1: loading by a transfer vehicle: moving the fermented material self-discharging transfer trolley to a specified charging point, and charging the fermented material into the charging and discharging carriage through a forklift, a belt conveyor or a high-level feeding hopper;
s2: transferring fermented materials: the fermented material loading is completed by the fermented material self-discharging transfer trolley, and the fermented material self-discharging transfer trolley moves to a bag type fermentation movable bagging discharging point;
s3: unloading by a transfer vehicle: and when the fermented material self-discharging transfer vehicle reaches the discharging point of the movable bagging machine, the fermented material self-discharging transfer vehicle turns around or turns and backs a car to be aligned with the main feeding conveyor of the movable bagging machine in a straight line, the tail part of the loading and unloading carriage extends into the middle upper part of the inclined main feeding conveyor of the movable bagging machine, an adjusting discharging door on the rear side wall plate of the loading and unloading carriage or below the rear side wall plate is opened, the carriage bottom conveyor of the loading and unloading carriage is started, and the fermented material in the loading and unloading carriage is conveyed to the main feeding conveyor of the movable bagging machine from the tail part of the loading and unloading carriage, so that the self-discharging transfer operation of the fermented material self-discharging transfer vehicle is completed.
9. The method of using the fermented material self-dumping transport vehicle of claim 8, wherein:
the method also comprises a step S1, a step S2 or a step S3, wherein the fermented material self-discharging transfer vehicle runs by self-driving or is pulled by other power tractors;
and in the step S3, before or during discharging, the hydraulic jacking mechanism acts to jack up the loading and unloading carriage, so that the loading and unloading carriage is integrally lifted or conveyed to be unloaded in a state of high front and low back and low front and low back.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911161458.4A CN112829660A (en) | 2019-11-24 | 2019-11-24 | Fermented material self-discharging transfer trolley and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911161458.4A CN112829660A (en) | 2019-11-24 | 2019-11-24 | Fermented material self-discharging transfer trolley and use method thereof |
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| CN112829660A true CN112829660A (en) | 2021-05-25 |
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ID=75922115
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911161458.4A Pending CN112829660A (en) | 2019-11-24 | 2019-11-24 | Fermented material self-discharging transfer trolley and use method thereof |
Country Status (1)
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| CN (1) | CN112829660A (en) |
Cited By (1)
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| CN113635825A (en) * | 2021-09-07 | 2021-11-12 | 蒙阴县鹏程万里车辆有限公司 | But self-cleaning's mine car packing box |
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