CN112829575B - Hybrid electric drive system of double-motor double-star gear mechanism - Google Patents

Hybrid electric drive system of double-motor double-star gear mechanism Download PDF

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Publication number
CN112829575B
CN112829575B CN202110158047.0A CN202110158047A CN112829575B CN 112829575 B CN112829575 B CN 112829575B CN 202110158047 A CN202110158047 A CN 202110158047A CN 112829575 B CN112829575 B CN 112829575B
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China
Prior art keywords
gear
transmission
clutch
shaft
engine
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CN202110158047.0A
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CN112829575A (en
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刘斌
李卓
李超
郭振戈
阮先鄂
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Dongfeng Motor Corp
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Dongfeng Motor Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/36Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
    • B60K6/365Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings with the gears having orbital motion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/38Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the driveline clutches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
    • B60K6/44Series-parallel type
    • B60K6/442Series-parallel switching type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/38Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the driveline clutches
    • B60K2006/381Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the driveline clutches characterized by driveline brakes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/92Energy efficient charging or discharging systems for batteries, ultracapacitors, supercapacitors or double-layer capacitors specially adapted for vehicles

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Hybrid Electric Vehicles (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Arrangement Of Transmissions (AREA)
  • Structure Of Transmissions (AREA)

Abstract

The invention provides a hybrid electric drive system of a double-motor double-star gear mechanism, which comprises an engine mechanism, a first motor mechanism, a second motor mechanism, a clutch mechanism and a main speed reducing mechanism, wherein the engine mechanism comprises an engine, a first transmission shaft and a first transmission gear train; the first motor mechanism comprises a generator and a second transmission gear train; the second motor mechanism comprises a driving and power generating integrated machine and a first planetary gear transmission mechanism; the clutch mechanism comprises a second transmission shaft, a second planetary gear transmission mechanism, a third transmission shaft, a first clutch, a second clutch, a third clutch and a brake; the main speed reducing mechanism comprises a main speed reducer. According to the invention, through coupling and disengagement of different combinations of 2 planetary gear mechanisms, 1 brake and 3 clutches, 4 engine direct-drive forward gears, pure Electric Vehicle (EV) driving, a series mode, a parallel mode and a braking energy recovery mode are realized, the selection of a whole vehicle control strategy is enriched, the vehicle oil consumption is reduced, and the vehicle economy is improved.

Description

Hybrid electric drive system of double-motor double-star gear mechanism
Technical Field
The invention relates to the technical field of vehicle driving, in particular to a hybrid electric driving system with a double-motor double-star gear mechanism.
Background
In the driving system in the prior art, an engine device of a hydraulic system is required as shown in fig. 1, a first clutch C and a second clutch D are accurately controlled to be opened and closed and the shifting fork position of a synchronizer is accurately controlled, and a torsional vibration damping device B is arranged between the engine device A and the first clutch C to realize the connection and disconnection of power and gear switching; two main coupling and disconnecting devices, such as a dry/wet clutch, are needed to be matched to realize power on-off, so that the realization cost is higher, the occupied space is large, and the light weight and the miniaturization of the system are not facilitated.
Disclosure of Invention
The embodiment of the invention provides a hybrid electric drive system with a double-motor double-star gear mechanism, and aims to solve the technical problems that two main coupling or disconnecting devices are needed to be matched to realize power on-off, the cost is high, the occupied space is large, and the system is not beneficial to light weight and miniaturization.
The invention provides a double-motor double-star gear mechanism hybrid electric drive system which comprises an engine mechanism, a first motor mechanism, a second motor mechanism, a clutch mechanism and a main speed reducing mechanism, wherein the engine mechanism comprises an engine, a first transmission shaft connected with an output shaft of the engine, and a first transmission gear train connected with the first transmission shaft; the first motor mechanism comprises a generator and a second transmission gear train connected with an output shaft of the generator, and the second transmission gear train is connected with the first transmission shaft; the second motor mechanism comprises a driving and power generating integrated machine and a first planetary gear transmission mechanism connected with an output shaft of the driving and power generating integrated machine; the clutch mechanism comprises a second transmission shaft connected with the first transmission gear train, a second planetary gear transmission mechanism connected with the second transmission shaft and the first planetary gear transmission mechanism, a third transmission shaft connected with the first planetary gear transmission mechanism, a first clutch connected with the first transmission gear train and the fourth transmission shaft, a second clutch connected with the second transmission gear train and the second transmission shaft, a third clutch connected with the fourth transmission shaft and the second planetary gear transmission mechanism, and a brake connected with the second planetary gear transmission mechanism; the main speed reducing mechanism comprises a main speed reducer, a third transmission gear train connected with the main speed reducer and the third transmission shaft, and a driving half shaft arranged on the main speed reducer.
In some embodiments, the first planetary gear set includes a first sun gear connected to the output shaft of the integrated drive-generator, a first planet gear meshed with the first sun gear, a first ring gear meshed with the first planet gear, and a first carrier connecting the first planet gear and the third transmission shaft, the first carrier is connected to the second planetary gear set, and the first ring gear is fixedly disposed.
In some embodiments, the second planetary gear transmission mechanism includes a second sun gear connected to the second transmission shaft, a second planet gear engaged with the second sun gear, a second ring gear engaged with the second planet gear, and a second planet carrier connected to the second planet gear, the second planet carrier is connected to the first planet carrier, the second ring gear is connected to the fourth transmission shaft through the third clutch, and the second ring gear is connected to the brake.
In some embodiments, the first transmission gear train includes a first transmission gear connected to the first transmission shaft, and a second transmission gear meshed with the first transmission gear, and the second transmission gear is coupled to the second transmission shaft through the first clutch.
In some embodiments, the second transmission gear train comprises a third transmission gear connected with the first transmission shaft, and a fourth transmission gear and a fifth transmission gear meshed with the third transmission gear, the fourth transmission gear is connected with the output shaft of the generator, and the fifth transmission gear is connected and matched with the second transmission shaft through the second clutch.
In some embodiments, the third transmission gear train includes a sixth transmission gear connected to the third transmission shaft, and a seventh transmission gear meshed with the sixth transmission gear, the seventh transmission gear being connected to the final drive;
the engine mechanism comprises a torsional vibration damper, a power input end of the torsional vibration damper is connected with an output shaft of the engine, and a power output end of the torsional vibration damper is connected with the first transmission shaft.
In some embodiments, when the vehicle is in engine direct-drive first gear, the generator and the integrated drive-generator are in a stop state, the second clutch and the brake are in an engaged state, and the first clutch and the third clutch are in a released state.
In some embodiments, when the vehicle is in engine direct-drive third gear, the generator and the integrated drive-generator are in a stop state, the second clutch and the third clutch are in an engaged state, and the first clutch and the brake are in a released state.
In some embodiments, when the vehicle is in the hybrid series mode, the engine, the generator, and the integrated drive-generator are in an engaged state, and the first clutch, the second clutch, the third clutch, and the brake are in a disengaged state.
In some embodiments, when the vehicle is in the parallel mode, the engine and the integrated drive-generator are in an operating state and realize power coupling, the generator is in a stop state, the first clutch is in an engaged state, and the second clutch, the third clutch or the brake is in a disconnected state.
The technical scheme provided by the invention has the beneficial effects that:
according to the invention, through coupling and disengagement of the combination of 2 planetary gear mechanisms, 1 brake and 3 clutches, the multimode hybrid power transmission with 4 engine direct-drive forward gears, pure Electric Vehicle (EV) driving, a series mode and a parallel mode and brake energy recovery is realized, the selection of the control strategy of the whole vehicle is enriched, the vehicle oil consumption is reduced, and the vehicle economy is improved;
in the gear shifting process, the torque is compensated by the driving and power generating integrated machine, the speed is regulated by the generator, the rotating speed difference of the input end and the output end of the clutch or the brake is reduced to a minimum range, the gear shifting impact is reduced, the gear shifting is smooth, and the technical requirements and the cost on elements of the clutch and the brake are reduced;
in the starting process, the speed of the generator is regulated, so that the rotating speed of the engine is increased to a high-efficiency area, and then the torque is output, and the engine is ensured to start and run in the high-efficiency area, so that the oil consumption is reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram of the internal structure of a prior art driving system;
FIG. 2 is a schematic structural diagram of a hybrid electric drive system with a dual-motor dual-star gear mechanism according to an embodiment of the present invention;
FIG. 3 is an enlarged view of circle I in FIG. 2;
fig. 4 is an enlarged schematic view of a portion of circle ii in fig. 2.
In the figure:
110. an engine; 120. a first transmission shaft; 131. a first drive gear; 132. a second transmission gear; 200. a torsional vibration damper; 310. a generator; 321. a third transmission gear; 322. a fourth transmission gear; 323. a fifth transmission gear; 410. driving the power generation integrated machine; 421. a first sun gear; 422. a first planet gear; 423. a first ring gear; 510. a second transmission shaft; 520. a fourth drive shaft; 531. a second sun gear; 532. a second planet wheel; 533. a second ring gear; 534. a second planet carrier; 540. a third drive shaft; c1, a first clutch; c2, a second clutch; c3, third clutch; b1, a brake; 610. a main reducer; 621. a sixth transmission gear; 622. a seventh transmission gear; 630. the half shaft is driven.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
The embodiment of the invention provides a hybrid electric drive system of a double-motor double-star gear mechanism, which can solve the problems that two main coupling or disconnecting devices are needed to be matched to realize power on-off, and the cost is higher; and the occupied space is large, which is not beneficial to the light weight and miniaturization of the system.
Referring to fig. 2, the present invention provides a hybrid electric drive system with a dual-motor dual-star gear mechanism, which includes an engine mechanism, a first motor mechanism, a second motor mechanism, a clutch mechanism and a main speed reduction mechanism, wherein the engine mechanism includes a first transmission shaft 120 connected to an output shaft of the engine 110 and the engine 110, and a first transmission gear train connected to the first transmission shaft 120; the first motor mechanism comprises a generator 310 and a second transmission gear train connected with an output shaft of the generator 310, and the second transmission gear train is connected with the first transmission shaft 120; the second motor mechanism comprises a driving and power generating integrated machine 410 and a first planetary gear transmission mechanism connected with an output shaft of the driving and power generating integrated machine 410; referring to fig. 2 and 4, the clutch mechanism includes a second transmission shaft 510 connected to the first transmission gear train, a second planetary gear train connecting the second transmission shaft 510 and the first planetary gear train, a third transmission shaft 540 connected to the first planetary gear train, a first clutch C1 connecting the first transmission gear train and the fourth transmission shaft 520, a second clutch C2 connecting the second transmission gear train and the second transmission shaft 510, a third clutch C3 connecting the fourth transmission shaft 520 and the second planetary gear train, and a brake B1 connected to the second planetary gear train; the final reduction mechanism comprises a final reducer 610, a third transmission gear 321 system connecting the final reducer 610 and a third transmission shaft 540, and a driving half shaft 630 arranged on the final reducer 610.
According to the invention, through the coupling and the decoupling of the combination of 2 planetary gear mechanisms, 1 brake B1 and 3 clutches, the four-gear four-gear four-gear four-gear four-gear four-gear four-gear four-gear four-four;
in the gear shifting process, the torque is compensated by the driving and power generation integrated machine 410, the speed is regulated by the generator 310, the rotating speed difference of the input end and the output end of the clutch or brake B1 is reduced to a very small range, the gear shifting impact is reduced, the gear shifting is smooth, and the technical requirements and the cost on the clutch and the brake B1 are reduced;
in the starting process, the speed is regulated by the generator 310, so that the rotating speed of the engine 110 is increased to a high-efficiency area, and then the output torque is started, and the engine 110 is ensured to start and operate in the high-efficiency area, so that the oil consumption is reduced.
In an embodiment, referring to fig. 3, the first planetary gear set includes a first sun gear 421 connected to the output shaft of the integrated drive-generator 410, a first planet gear 422 engaged with the first sun gear 421, a first ring gear 423 engaged with the first planet gear 422, and a first ring gear connecting the first planet gear 422 and the third transmission shaft 540, the first ring gear is connected to the second planetary gear set, and the first ring gear 423 is fixedly disposed.
In an embodiment, please refer to fig. 2 and 3, the second planetary gear transmission mechanism includes a second sun gear 531 connected to the second transmission shaft 510, a second planet gear 532 engaged with the second sun gear 531, a second ring gear 533 engaged with the second planet gear 532, and a second planet carrier 534 connected to the second planet gear 532, the second planet carrier 534 is connected to the first ring gear, the second ring gear 533 is connected to the fourth transmission shaft 520 through the third clutch C3, and the second ring gear 533 is connected to the brake B1.
In one embodiment, the first planetary gear mechanism and the second planetary gear mechanism share a common carrier, that is, the first gear ring and the second carrier 534 are disposed in the same device, so that the utilization rate of the structural space is improved, the structural space is more compact, and the light weight and the miniaturization of the system are facilitated.
In one embodiment, the first transmission gear train includes a first transmission gear 131 connected to the first transmission shaft 120, and a second transmission gear 132 engaged with the first transmission gear 131, and the second transmission gear 132 is connected to and engaged with the second transmission shaft 510 through the first clutch C1.
In some embodiments, the second transmission gear train includes a third transmission gear 321 connected to the first transmission shaft 120, and a fourth transmission gear 322 and a fifth transmission gear 323 engaged with the third transmission gear 321, the fourth transmission gear 322 is connected to the output shaft of the generator 310, and the fifth transmission gear 323 is connected to the second transmission shaft 510 through the second clutch C2.
In some embodiments, the third transmission gear 321 includes a sixth transmission gear 621 connected to the third transmission shaft 540, and a seventh transmission gear 622 engaged with the sixth transmission gear 621, wherein the seventh transmission gear 622 is connected to the final drive 610;
in one embodiment, the output shaft of the driving motor and the output shaft sleeve shaft of the gearbox are arranged, so that the utilization rate of the structural space is further improved, and the structural space of the system is more compact.
The engine mechanism comprises a torsional vibration damper 200, wherein a power input end of the torsional vibration damper 200 is connected with an output shaft of the engine 110, a power output end of the torsional vibration damper 200 is connected with the first transmission shaft 120, and the torsional rigidity of a connecting part of a crankshaft of the engine 110 and a transmission system is reduced, so that the torsional vibration natural frequency of the transmission system is reduced; the torsional damping of the transmission system is increased, the corresponding amplitude of torsional resonance is inhibited, and transient torsional vibration generated by impact is attenuated; controlling torsional vibration of a clutch and a transmission shafting when the power transmission assembly idles, and eliminating idle noise of the transmission, the torsional vibration and the noise of the main reducer 610 and the transmission; the torsional impact load of the transmission system under the unstable working condition is alleviated, and the engagement smoothness of the clutch is improved.
The invention provides a double-motor double-star gear mechanism hybrid electric drive system which realizes the realization forms of different gears and the realization forms of different speed ratios by coupling and disconnecting different combinations of 1 engine 110, 2 motors, 2 planetary gear mechanisms, 3 clutches and 1 brake B1.
When the vehicle is in the parking power generation mode, the engine 110 drives the generator 310 to generate power, and the power is stored in the battery. The power transmission path is: the fourth transmission gear 322 is driven by the third transmission gear 321 to run, so as to drive the generator 310 to generate electricity, and the speed ratio is engine 110 speed/generator 310 speed: Z1/Z2, wherein Z1 is the fourth transmission gear 322, and Z2 is the third transmission gear 321;
when the vehicle is in the EV running mode, the integrated drive-generator 410 drives the vehicle to run, and the engine 110 and the generator 310 are in a stopped state. The first ring gear 423 is fixed, and the power transmission path is: the integrated drive-generator 410-the first sun gear 421-the first planet gear 422-the first & second planet carrier 534-the sixth transmission gear 621-the seventh transmission gear 622; the speed ratio is: (Z15-Z13)/Z1, wherein Z1 is the rotating speed of the fourth transmission gear 322, Z13 is the rotating speed of the seventh transmission gear 622, and Z15 is the rotating speed of the driving half shaft 630.
When the vehicle is in the first gear driven by the engine 110, the generator 310 and the integrated drive-generator 410 are in a stop state, the second clutch C2 and the brake B1 are in an engaged state, and the first clutch C1 and the third clutch C3 are in a released state. The second clutch C2 and the brake B1 are engaged, the first ring gear 423 is fixed, and the power transmission path is: engine 110, torsional vibration damper 200, third transfer gear 321, fifth transfer gear 323, second clutch C2, second sun gear 531, first & second planet carrier 534, sixth transfer gear 621, seventh transfer gear 622, drive half shaft 630; engine 110 speed/final drive 610 speed: z4 × Z13 (Z6-Z8)/(Z2 × Z6 × Z12), wherein Z2, Z4, Z6, Z8, Z12, and Z13 respectively represent the rotational speeds of the third, fifth, second sun gear 531, second ring gear 533, sixth, and seventh transmission gears 321, 323, 621, and 622.
When the vehicle is in the second gear driven by the engine 110, the generator 310 and the integrated drive-generator 410 are in a stop state, the first clutch C1 and the brake B1 are in an engaged state, and the second clutch C2 and the third clutch C3 are in a released state. The second clutch C2 and the brake B1 are engaged, the first ring gear 423 is fixed, and the power transmission path is: the engine 110, the torsional vibration damper 200, the first transmission gear 131, the second transmission gear 132, the second clutch C2, the second sun gear 531, the first and second planet carriers 534, the sixth transmission gear 621, the seventh transmission gear 622, the drive half shaft 630; engine 110 speed/final drive 610 speed: z5 × Z13 (Z6-Z8)/(Z3 × Z8 × Z12), wherein Z3, Z5, Z6, Z8, Z12, and Z13 respectively represent the rotation speeds of the first transmission gear 131, the second transmission gear 132, the second sun gear 531, the second ring gear 533, the sixth transmission gear 621, and the seventh transmission gear 622.
When the vehicle is in the third gear direct-drive of the engine 110, the generator 310 and the integrated drive-generator 410 are in a stop state, the second clutch C2 and the third clutch C3 are in a coupled state, and the first clutch C1 and the brake B1 are in a released state. The second clutch C2 and the third clutch C3 are engaged, the second sun gear 531 is fixedly connected to the first & second carrier 534, so that the speed ratio of the second planetary gear mechanism is 1, the second sun gear 531, the first & second carrier 534 and the second ring gear 533 all run synchronously at a constant speed, and the power transmission path is: the engine 110, the torsional vibration damper 200, the third transmission gear 321, the fifth transmission gear 323, the second clutch C2, the second sun gear 531, the first and second planet carriers 534, the sixth transmission gear 621, the seventh transmission gear 622 and the drive half shaft 630; engine 110 speed/final drive 610 speed: (Z4 x Z13)/(Z2 x Z12), wherein Z2, Z4, Z12, and Z13 are the rotational speeds of the third transmission gear 321, the fifth transmission gear 323, the sixth transmission gear 621, and the seventh transmission gear 622, respectively.
When the vehicle is in the fourth gear directly driven by the engine 110, the generator 310 and the integrated drive-generator 410 are in a stop state, the first clutch C1 and the third clutch C3 are in a coupled state, and the second clutch C2 and the brake B1 are in a released state. The first clutch C1 and the third clutch C3 are engaged, and the second sun gear 531 is fixedly connected to the first & second carrier 534, so that the speed ratio of the second planetary gear mechanism is 1, and the second sun gear 531, the first & second carrier 534, and the second ring gear 533 all synchronously operate at a constant speed, and the power transmission path is: the engine 110, the torsional vibration damper 200, the first transmission gear 131, the second transmission gear 132, the first clutch C1, the second sun gear 531, the first and second planet carriers 534, the sixth transmission gear 621, the seventh transmission gear 622, the drive half shaft 630; engine 110 speed/final drive 610 speed: (Z5 × Z13)/(Z3 × Z12), wherein Z3, Z5, Z12, and Z13 are the rotation speeds of the first transmission gear 131, the second transmission gear 132, the sixth transmission gear 621, and the seventh transmission gear 622, respectively.
When the vehicle is in the driving power generation mode, the engine 110 is started to drive the generator 310 to generate power.
When the vehicle is in the hybrid series mode, the engine 110, the generator 310, and the integrated drive-generator 410 are engaged, and the first clutch C1, the second clutch C2, the third clutch C3, and the brake B1 are all disengaged.
When the vehicle is in the parallel mode, the engine 110 and the integrated drive-generator 410 are in an operating state and realize power coupling, the generator 310 is in a stop state, the first clutch C1 is in an engaged state, and the second clutch C2, the third clutch C3 or the brake B1 is in a disconnected state.
When the vehicle is in reverse gear R, the integrated drive-generator 410 rotates reversely, the first ring gear 423 is fixed, and the power transmission path is: the integrated drive-generation machine 410-the first sun gear 421-the first planet gear 422-the first and second planet carriers 534-the sixth transmission gear 621-the seventh transmission gear 622-the drive half shaft 630; the speed ratio is: (Z15-Z13)/Z1, wherein Z1, Z13 and Z15 are the rotating speeds of the fourth transmission gear 322, the seventh transmission gear 622 and the driving half shaft 630 respectively.
When the vehicle is in a braking energy recovery mode and decelerates through braking, the vehicle and the main speed reducer 610 drive the power generation integrated machine 410 to generate power and recover the electric energy into the battery. The integrated drive-generator 410 is operated to generate electricity through the wheel speed and the final drive 610, and the electricity is recovered to the vehicle battery. The first clutch C1, the second clutch C2, the third clutch C3 and the brake B1 are not engaged, and the rotation speed of the integrated drive-generator 410/the rotation speed of the main reduction gear are as follows: the speed ratio is still (Z15-Z13)/Z1. Wherein Z1, Z13, Z15 are the rotational speeds of the fourth transfer gear 322, the seventh transfer gear 622 and the drive half shaft 630, respectively.
In the description of the present invention, it should be noted that the terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are merely for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "coupled" are to be construed broadly and encompass, for example, both fixed and removable coupling as well as integral coupling; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
It is to be noted that, in the present invention, relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The foregoing are merely exemplary embodiments of the present invention, which enable those skilled in the art to understand or practice the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (5)

1. The utility model provides a two star gear mechanism hybrid electric drive systems of bi-motor which characterized in that includes:
the engine mechanism comprises an engine, a first transmission shaft connected with an output shaft of the engine, and a first transmission gear train connected with the first transmission shaft;
the first motor mechanism comprises a generator and a second transmission gear train connected with an output shaft of the generator, and the second transmission gear train is connected with the first transmission shaft;
the second motor mechanism comprises a driving and power generation integrated machine and a first planetary gear transmission mechanism connected with an output shaft of the driving and power generation integrated machine;
a clutch mechanism including a second transmission shaft and a fourth transmission shaft connected to the first transmission gear train, a second planetary gear transmission mechanism connecting the second transmission shaft and the first planetary gear transmission mechanism, a third transmission shaft connected to the first planetary gear transmission mechanism, a first clutch connecting the first transmission gear train and the second transmission shaft, a second clutch connecting the second transmission gear train and the second transmission shaft, a third clutch connecting the fourth transmission shaft and the second planetary gear transmission mechanism, and a brake connected to the second planetary gear transmission mechanism; and (c) a second step of,
the main speed reducing mechanism comprises a main speed reducer, a third transmission gear train and a driving half shaft, wherein the third transmission gear train is connected with the main speed reducer and the third transmission shaft, and the driving half shaft is arranged on the main speed reducer;
the first planetary gear transmission mechanism comprises a first sun gear connected with an output shaft of the driving and power generating integrated machine, a first planetary gear meshed with the first sun gear, a first gear ring meshed with the first planetary gear, and a first planet carrier connected with the first planetary gear and the third transmission shaft, the first planet carrier is connected with the second planetary gear transmission mechanism, and the first gear ring is fixedly arranged;
the second planetary gear transmission mechanism comprises a second sun gear connected with the second transmission shaft, a second planet gear meshed with the second sun gear, a second gear ring meshed with the second planet gear, and a second planet carrier connected with the second planet gear, the second planet carrier is connected with the first planet carrier, the second gear ring is connected with the fourth transmission shaft through the third clutch, and the second gear ring is connected and matched with the brake;
the first transmission gear train comprises a first transmission gear connected with the first transmission shaft and a second transmission gear meshed with the first transmission gear, and the second transmission gear is connected and matched with the second transmission shaft through the first clutch;
the second transmission gear train comprises a third transmission gear connected with the first transmission shaft, a fourth transmission gear meshed with the third transmission gear and a fifth transmission gear, the fourth transmission gear is connected with an output shaft of the generator, and the fifth transmission gear is connected and matched with the second transmission shaft through the second clutch;
the third transmission gear train comprises a sixth transmission gear connected with the third transmission shaft and a seventh transmission gear meshed with the sixth transmission gear, and the seventh transmission gear is connected with the main speed reducer;
the engine mechanism comprises a torsional vibration damper, a power input end of the torsional vibration damper is connected with an output shaft of the engine, and a power output end of the torsional vibration damper is connected with the first transmission shaft.
2. The dual-motor dual-star gear mechanism hybrid electric drive system of claim 1, wherein when the vehicle is in engine direct drive first gear, the generator and the drive-generator all-in-one machine are in a stopped state, the second clutch and the brake are in an engaged state, and the first clutch and the third clutch are in a released state.
3. The dual-motor dual-star gear mechanism hybrid electric drive system of claim 1, wherein when the vehicle is in engine direct drive third gear, the generator and the drive and power generation all-in-one machine are in a stop state, the second clutch and the third clutch are in a combined state, and the first clutch and the brake are in a release state.
4. The dual-motor dual-star gear mechanism hybrid electric drive system of claim 1, wherein when the vehicle is in a hybrid series mode, the engine, the generator, and the drive-generator all-in-one are in an engaged state, and the first clutch, the second clutch, the third clutch, and the brake are all in a disengaged state.
5. The dual-motor dual-star gear mechanism hybrid electric drive system of claim 1, wherein when the vehicle is in a parallel mode, the engine, the drive-generator-all-in-one machine are in operation and are in power coupling, the generator is in a stopped state, the first clutch is in an engaged state, and the second clutch, the third clutch or the brake is in a disengaged state.
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