CN112828739B - An automatic polishing machine for special-shaped pipe fittings - Google Patents
An automatic polishing machine for special-shaped pipe fittings Download PDFInfo
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- CN112828739B CN112828739B CN202110228155.0A CN202110228155A CN112828739B CN 112828739 B CN112828739 B CN 112828739B CN 202110228155 A CN202110228155 A CN 202110228155A CN 112828739 B CN112828739 B CN 112828739B
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- 238000005498 polishing Methods 0.000 title claims abstract description 125
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 238000003754 machining Methods 0.000 claims abstract description 7
- 238000006073 displacement reaction Methods 0.000 claims description 48
- 230000033001 locomotion Effects 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 7
- 229910052755 nonmetal Inorganic materials 0.000 claims description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 230000008602 contraction Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 230000005489 elastic deformation Effects 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/16—Machines or devices using grinding or polishing belts; Accessories therefor for grinding other surfaces of particular shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
Description
技术领域technical field
本发明涉及机械加工技术领域,具体是一种异型管件自动抛光机。The invention relates to the technical field of mechanical processing, in particular to an automatic polishing machine for special-shaped pipe fittings.
背景技术Background technique
如说明书附图图5和图6所示的金属雨刮器管件,其两端设置末端凸板,金属雨刮器管件的前段平直、后段与前段呈2°夹角外扩倾斜。喷漆前需要将金属雨刮器管件的外侧三面(顶面外侧、侧面外侧、底面外侧)进行抛光打磨,由于整个管件成不规则异型管件,所以普通的打磨抛光设备不能实现其自动化加工。米钱的方法都是工人手动操作控制管件通过砂带进行打磨。真个过程不仅费工、费时、费力,而且打磨抛光质量不均,产品不合格率很大。As shown in Figures 5 and 6 of the accompanying drawings, the metal wiper pipe fitting is provided with end convex plates at both ends, the front section of the metal wiper pipe fitting is straight, and the rear section and the front section are outwardly inclined at an included angle of 2°. Before painting, the outer three sides of the metal wiper pipe fitting (outside the top surface, the outer side of the side, and the outer side of the bottom surface) need to be polished and polished. Since the entire pipe fitting is an irregular shaped pipe fitting, ordinary grinding and polishing equipment cannot realize its automatic processing. The method of Miqian is that the workers manually operate the control pipe to grind through the abrasive belt. The whole process is not only labor-intensive, time-consuming and labor-intensive, but also the quality of grinding and polishing is uneven, and the product failure rate is very high.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种异型管件自动抛光机,它能够实现异型管件的全自动化打磨抛光加工,不仅省时、省力、省工,而且全自动化机械控制使打磨抛光质量更好,大大降低了产品不合格率。The purpose of the present invention is to provide an automatic polishing machine for special-shaped pipe fittings, which can realize fully automatic grinding and polishing processing of special-shaped pipe fittings, which not only saves time, labor and labor, but also fully automatic mechanical control makes the grinding and polishing quality better and greatly reduces the Product failure rate.
本发明为实现上述目的,通过以下技术方案实现:The present invention is achieved by the following technical solutions in order to achieve the above object:
一种异型管件自动抛光机,包括工件加工平台和抛光装置;所述工件加工平台包括固定平台和移动平台,所述固定平台上设有用于驱动移动平台位移调节的平台位移调节机构;所述移动平台顶部设有加工伺服电机、连接盘和后座,所述加工伺服电机驱动连接盘按照伺服角度转动,所述连接盘上设有工件定位座,其中一个连接盘与加工伺服电机传动连接,另一个连接盘与后座转动连接;所述抛光装置包括平移机构、滑座和抛光带装置;所述平移机构驱动滑座的平移,所述抛光带装置设置在滑座上,所述抛光带装置包括抛光伺服电机、弹性抛光带、主动带轮和多个从动带轮,所述抛光伺服电机驱动主动带轮的转动,所述弹性抛光带设置在主动带轮和多个从动带轮上,主动带轮的转动带动弹性抛光带的移动,所述弹性抛光带与异型管工件的待抛面接触。An automatic polishing machine for special-shaped pipe fittings, comprising a workpiece processing platform and a polishing device; the workpiece processing platform includes a fixed platform and a mobile platform, and a platform displacement adjustment mechanism for driving the displacement adjustment of the mobile platform is provided on the fixed platform; the mobile platform The top of the platform is provided with a machining servo motor, a connecting plate and a back seat. The machining servo motor drives the connecting plate to rotate according to the servo angle. The connecting plate is provided with a workpiece positioning seat. A connecting plate is rotatably connected to the back seat; the polishing device includes a translation mechanism, a sliding seat and a polishing belt device; the translation mechanism drives the translation of the sliding seat, the polishing belt device is arranged on the sliding seat, and the polishing belt device It includes a polishing servo motor, an elastic polishing belt, a driving pulley and a plurality of driven pulleys, the polishing servo motor drives the rotation of the driving pulley, and the elastic polishing belt is arranged on the driving pulley and the plurality of driven pulleys , the rotation of the driving pulley drives the movement of the elastic polishing belt, and the elastic polishing belt is in contact with the to-be-polished surface of the special-shaped pipe workpiece.
所述连接盘上可拆卸设有非金属定位盘,所述非金属定位盘是上设有电磁铁机构,所述工件定位座设置在非金属定位盘上,所述电磁铁机构的铁芯两端分别对应工件定位座的顶端和底端。The connecting plate is detachably provided with a non-metallic positioning plate, the non-metallic positioning plate is provided with an electromagnet mechanism, the workpiece positioning seat is arranged on the non-metallic positioning plate, and the iron core of the electromagnet mechanism is two The ends correspond to the top and bottom ends of the workpiece positioning seat, respectively.
所述从动带轮包括一个后侧带轮和两个前侧带轮;上端的前侧带轮越过放置在工件定位座上的异型管工件,位于移动平台上边且远离后侧带轮一侧;下端的前侧带轮不越过放置在工件定位座上的异型管工件,位于移动平台下边且靠近后侧带轮一侧。The driven pulley includes a rear pulley and two front pulleys; the front pulley at the upper end crosses the special-shaped pipe workpiece placed on the workpiece positioning seat, and is located on the upper side of the mobile platform and away from the rear pulley side. ; The front side pulley at the lower end does not pass over the special-shaped pipe workpiece placed on the workpiece positioning seat, and is located under the moving platform and close to the rear side pulley side.
所述滑座上设有支撑柱和电机座;所述支撑柱顶部设有带轮调节气缸,所述带轮调节气缸的活塞杆末端连接有弧形轮架,两个所述前侧带轮分别设置在弧形轮架的两端,弧形轮架的顶端越过放置在工件定位座上的异型管工件,位于移动平台上边且远离后侧带轮一侧;弧形轮架的底端不越过放置在工件定位座上的异型管工件,位于移动平台下边且靠近后侧带轮一侧;所述抛光伺服电机设置在电机座上。The sliding seat is provided with a support column and a motor seat; the top of the support column is provided with a pulley adjustment cylinder, the end of the piston rod of the pulley adjustment cylinder is connected with an arc wheel frame, and the two front pulleys They are respectively arranged at both ends of the arc wheel frame. The top end of the arc wheel frame goes over the special-shaped pipe workpiece placed on the workpiece positioning seat, and is located on the upper side of the moving platform and away from the rear pulley; the bottom end of the arc wheel frame is not The special-shaped pipe workpiece which is placed on the workpiece positioning seat is located under the moving platform and close to the side of the rear pulley; the polishing servo motor is arranged on the motor seat.
所述移动平台上设有第一光电开关,待抛光异型管工件水平安放到工件定位座上后,待抛光异型管工件的末端凸板遮挡第一光电开关的光信号,从而触发电磁铁机构通电。The moving platform is provided with a first photoelectric switch. After the workpiece to be polished is placed horizontally on the workpiece positioning seat, the convex plate at the end of the workpiece to be polished blocks the light signal of the first photoelectric switch, thereby triggering the electromagnet mechanism to energize .
所述移动平台上设有第二光电开关,待抛光异型管工件抛光完成转移到远离抛光装置一侧后,待抛光异型管工件的末端凸板遮挡第二光电开关的光信号,从而触发电磁铁机构断电。The moving platform is provided with a second photoelectric switch. After the polishing of the special-shaped pipe workpiece to be polished is completed and transferred to the side away from the polishing device, the convex plate at the end of the special-shaped pipe workpiece to be polished blocks the light signal of the second photoelectric switch, thereby triggering the electromagnet Organization is powered off.
所述平台位移调节机构包括伺服气缸和导向机构,所述移动平台底面的连接块与伺服气缸的活塞杆连接,所述导向机构包括导向柱和导向座,所述导向柱设置在固定平台两侧,所述导向座设置在移动平台底面两侧,所述导向柱与导向座上的导向孔相配合,且能够沿着导向孔滑动。The platform displacement adjustment mechanism includes a servo cylinder and a guide mechanism. The connecting block on the bottom surface of the mobile platform is connected with the piston rod of the servo cylinder. The guide mechanism includes a guide column and a guide seat, and the guide column is arranged on both sides of the fixed platform. The guide seats are arranged on both sides of the bottom surface of the mobile platform, and the guide columns are matched with the guide holes on the guide seat and can slide along the guide holes.
所述平移机构包括丝杆伺服电机、丝杠丝母传动机构、导向滑轨,所述丝杆伺服电机驱动丝杠丝母传动机构的传动丝杠转动,所述丝杠丝母传动机构的从动丝母设置在滑座的底部中央,所述导向滑轨设置在传动丝杠两侧,所述滑座的底部两侧设有与导向滑轨滑动连接的滑块。The translation mechanism includes a lead screw servo motor, a lead screw and a nut transmission mechanism, and a guide rail. The moving screw nut is arranged in the center of the bottom of the sliding seat, the guide sliding rails are arranged on both sides of the transmission screw, and the sliding blocks slidingly connected with the guiding sliding rails are arranged on both sides of the bottom of the sliding seat.
所述移动平台一侧设有卸料板。A stripper plate is provided on one side of the mobile platform.
所述固定平台底部通过支撑架支撑。The bottom of the fixed platform is supported by a support frame.
对比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
使用时将待抛光异型管件定位固定放置到工件定位座上,加工伺服电机带动连接盘按照伺服角度转动从而带动待抛光异型管件的外侧三面(顶面外侧、侧面外侧、底面外侧)分别与弹性抛光带接触进行抛光打磨,由于连接盘按照伺服角度带动着待抛光异型管件转动调位时,待抛光异型管件的运动会存在垂直于移动平台方向上的竖向位移(如说明书附图图1中B处箭头方向)分运动和于平行于移动平台方向上的横向位移(如说明书附图图1中A处箭头方向)分运动,“上端的前侧带轮越过放置在工件定位座上的异型管工件,位于移动平台上边且远离后侧带轮一侧;下端的前侧带轮不越过放置在工件定位座上的异型管工件,位于移动平台下边且靠近后侧带轮一侧”这个结构设置配合弹性抛光带的弹性变形能力,能很好的保证若仅存在竖向位移变化时始终保持工件与弹性抛光带的接触;为了使若仅存在横向位移移变化时始终保持工件与弹性抛光带的接触,我们设计了移动平台,平台位移调节机构能够驱动移动平台的水平横向移动。如说明书附图图1所示,当连接盘按照伺服角度带动着待抛光异型管件转动调位出现向后方向上的水平分位移时,为了保证始终保持工件与弹性抛光带的接触,平台位移调节机构能够驱动移动平台水平向前方向的横向移动,从而补偿待抛光异型管件向后方向上的水平分位移,同理,当连接盘按照伺服角度带动着待抛光异型管件转动调位出现向前方向上的水平分位移时,为了保证始终保持工件与弹性抛光带的接触,平台位移调节机构能够驱动移动平台水平向后方向的横向移动,从而补偿待抛光异型管件向前方向上的水平分位移。综上所述,待抛光异型管件在转动调位过程中竖向分位移和横向份位移上都能得到结构上的解决和补偿,以此保证工件始终保持与弹性抛光带的接触进行打磨抛光。通过系统控制平台位移调节机构的调节、加工伺服电机对连接盘的驱动、平移机构对抛光带装置的驱动三者的互相配合运行,能实现对异型管件的三面自动化抛光工作,真正实现异型管件的全自动化打磨抛光加工,不仅省时、省力、省工,而且全自动化机械控制使打磨抛光质量更好,大大降低了产品不合格率。When in use, the special-shaped pipe to be polished is positioned and fixed on the workpiece positioning seat, and the processing servo motor drives the connecting plate to rotate according to the servo angle, thereby driving the outer three sides of the special-shaped pipe to be polished (outside of the top surface, outside of the side surface, and outside of the bottom surface) respectively and elastic polishing When polishing and grinding with contact, since the connecting plate drives the special-shaped pipe to be polished to rotate and adjust the position according to the servo angle, the movement of the special-shaped pipe to be polished will have a vertical displacement perpendicular to the direction of the moving platform (such as the position B in Figure 1 of the accompanying drawing of the manual). The direction of the arrow) is divided into movement and the lateral displacement in the direction parallel to the moving platform (such as the direction of the arrow at A in Figure 1 of the accompanying drawings) is divided into movement, "the front side pulley of the upper end passes over the special-shaped pipe workpiece placed on the workpiece positioning seat. , located on the upper side of the mobile platform and away from the rear side pulley; the front side pulley at the lower end does not cross the special-shaped pipe workpiece placed on the workpiece positioning seat, and is located under the mobile platform and close to the rear side pulley. The elastic deformation ability of the elastic polishing belt can ensure that the workpiece is always in contact with the elastic polishing belt if there is only a vertical displacement change; in order to keep the workpiece in contact with the elastic polishing belt when there is only a lateral displacement change , we designed a mobile platform, and the platform displacement adjustment mechanism can drive the horizontal and lateral movement of the mobile platform. As shown in Figure 1 of the accompanying drawings, when the connecting plate drives the special-shaped pipe to be polished according to the servo angle to rotate and adjust the position to cause horizontal displacement in the backward direction, in order to ensure that the contact between the workpiece and the elastic polishing belt is always maintained, the platform displacement adjustment mechanism It can drive the horizontal movement of the moving platform in the horizontal forward direction, thereby compensating for the horizontal displacement of the special-shaped pipe to be polished in the backward direction. Similarly, when the connecting plate drives the rotating and positioning of the special-shaped pipe to be polished according to the servo angle, the level in the forward direction appears. During sub-displacement, in order to ensure that the workpiece and the elastic polishing belt are always in contact, the platform displacement adjustment mechanism can drive the horizontal movement of the moving platform in the horizontal backward direction, thereby compensating for the horizontal sub-displacement of the special-shaped pipe to be polished in the forward direction. To sum up, the vertical displacement and lateral displacement of the special-shaped pipe to be polished can be solved and compensated structurally during the rotation adjustment process, so as to ensure that the workpiece is always in contact with the elastic polishing belt for grinding and polishing. The system controls the adjustment of the platform displacement adjustment mechanism, the drive of the processing servo motor to the connecting plate, and the drive of the translation mechanism to the polishing belt device. Fully automatic grinding and polishing processing not only saves time, labor and labor, but also fully automatic mechanical control makes the grinding and polishing quality better and greatly reduces the product failure rate.
附图说明Description of drawings
附图1是本发明结构示意图。Figure 1 is a schematic structural diagram of the present invention.
附图2是本发明结构示意图。Figure 2 is a schematic view of the structure of the present invention.
附图3是本发明结构示意图。Figure 3 is a schematic view of the structure of the present invention.
附图4是本发明结构示意图。Figure 4 is a schematic structural diagram of the present invention.
附图5是异型管件结构示意图。Figure 5 is a schematic structural diagram of a special-shaped pipe fitting.
附图6是异型管件结构示意图。Figure 6 is a schematic structural diagram of a special-shaped pipe fitting.
附图7是异型管件顶面外侧打磨抛光使用状态图。Fig. 7 is a state diagram of grinding and polishing the outside of the top surface of the special-shaped pipe fitting.
附图8是异型管件侧面外侧打磨抛光使用状态图。Figure 8 is a view of the use state of grinding and polishing the outside of the side surface of the special-shaped pipe fitting.
附图9是异型管件底面外侧打磨抛光使用状态图。Fig. 9 is a state diagram of grinding and polishing the outside of the bottom surface of the special-shaped pipe fitting.
附图中所示标号:Symbols shown in the attached drawings:
1、固定平台;2、移动平台;3、加工伺服电机;4、连接盘;5、后座;6、工件定位座;7、滑座;8、抛光伺服电机;9、弹性抛光带;10、主动带轮;11、非金属定位盘;12、电磁铁机构;13、后侧带轮;14、前侧带轮;15、支撑柱;16、电机座;17、带轮调节气缸;18、弧形轮架;19、第一光电开关;20、第二光电开关;21、伺服气缸;22、连接块;23、导向柱;24、导向座;25、丝杆伺服电机;26、导向滑轨;27、传动丝杠;28、从动丝母;29、卸料板;30、支撑架;31、盛料小车。1. Fixed platform; 2. Mobile platform; 3. Processing servo motor; 4. Connecting plate; 5. Back seat; 6. Workpiece positioning seat; 7. Slide seat; 8. Polishing servo motor; 9. Elastic polishing belt; 10 , driving pulley; 11, non-metal positioning plate; 12, electromagnet mechanism; 13, rear pulley; 14, front pulley; 15, support column; 16, motor seat; 17, pulley adjustment cylinder; 18 , arc wheel frame; 19, first photoelectric switch; 20, second photoelectric switch; 21, servo cylinder; 22, connecting block; 23, guide column; 24, guide seat; 25, screw servo motor; 26, guide Slide rail; 27, drive screw; 28, driven screw nut; 29, stripper plate; 30, support frame; 31, material trolley.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所限定的范围。The present invention will be further described below in conjunction with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the teaching content of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the present application.
本发明所述是一种异型管件自动抛光机,主体结构包括工件加工平台和抛光装置;所述工件加工平台包括固定平台1和移动平台2,所述固定平台1底部通过支撑架30支撑。所述固定平台1上设有用于驱动移动平台2位移调节的平台位移调节机构;所述平台位移调节机构包括伺服气缸21和导向机构,所述移动平台2底面的连接块22与伺服气缸21的活塞杆连接,所述导向机构包括导向柱23和导向座24,所述导向柱23设置在固定平台1两侧,所述导向座24设置在移动平台2底面两侧,所述导向柱23与导向座24上的导向孔相配合,且能够沿着导向孔滑动。伺服气缸21通过控制活塞杆的伸缩从而带动移动平台2底面的连接块22移动,进而实现移动平台2的水平横向位移。导向座24上的导向孔与导向柱23滑动连接,起到水平横向位移时的导向作用,从而保证横向位移精度。The invention is an automatic polishing machine for special-shaped pipe fittings, the main structure includes a workpiece processing platform and a polishing device; The fixed
所述移动平台2顶部设有加工伺服电机3、连接盘4和后座5,所述加工伺服电机3驱动连接盘4按照伺服角度转动,连接盘4的转动并非一圈一圈的转动,而是在抛光过程中只转动一定的角度,而且时顺时针、逆时针交替往复转动的方式,这样才能带动待抛光异型管件的外侧三面(顶面外侧、侧面外侧、底面外侧)不断分别与弹性抛光带9接触进行抛光打磨。The top of the
所述连接盘4上通过螺栓螺母组件可拆卸设有非金属定位盘11,所述非金属定位盘11是上设有电磁铁机构12,之所以设置非金属定位盘11,一是为了减轻重量,二是因为电磁铁机构12存在铁芯,会产生更大的磁力。所述工件定位座6设置在非金属定位盘11上,所述电磁铁机构12的铁芯设置在工件定位座6内,铁芯两端分别对应工件定位座6的顶端和底端,从而使工件定位座6的顶端和底端存在磁性,从而对金属雨刮器管件的末端凸板处通过磁力进行吸附固定。The connecting plate 4 is detachably provided with a
其中一个连接盘4与加工伺服电机3传动连接,另一个连接盘4与后座5转动连接;所述抛光装置包括平移机构、滑座7和抛光带装置;所述平移机构驱动滑座7的平移,所述抛光带装置设置在滑座7上。所述平移机构包括丝杆伺服电机25、丝杠丝母传动机构、导向滑轨26,所述丝杆伺服电机25驱动丝杠丝母传动机构的传动丝杠27转动,所述丝杠丝母传动机构的从动丝母28设置在滑座7的底部中央,丝杆伺服电机25通过驱动传动丝杠27的转动从而带动着从动丝母28沿着传动丝杠27的移动,从而带动着滑座7沿着传动丝杠27的移动,滑座7上的抛光带装置也跟随着移动。所述导向滑轨26设置在传动丝杠27两侧,所述滑座7的底部两侧设有与导向滑轨26滑动连接的滑块。导向滑轨26与滑块的滑动连接起着限位的作用。One of the connecting plates 4 is drivingly connected with the
所述抛光带装置包括抛光伺服电机8、弹性抛光带9、主动带轮10和三个从动带轮,三个从动带轮包括一个后侧带轮13和两个前侧带轮14。所述滑座7上设有支撑柱15和电机座16;所述支撑柱15顶部设有带轮调节气缸17,所述带轮调节气缸17的活塞杆末端连接有弧形轮架18,两个所述前侧带轮14分别设置在弧形轮架18的两端,通过控制带轮调节气缸17的活塞杆伸缩实现对两个前侧带轮14的横向位移,从而将弹性抛光带9撑紧以用于后期打磨抛光。而且,还可以根据异形工件在横向上的宽度大小来调节带轮调节气缸17的活塞杆的伸出长度,因为不同型号的异形工件在横向上的宽度是不同的,这就需要对带轮调节气缸17的活塞杆的伸出长度进行调整,进而实现对两个前侧带轮14的横向调整以适应不同型号异形工件的加工需求。此外,之所以设置带轮调节气缸17,还是为了方便上下料考虑,一个异形工件加工完卸料时,需要将带轮调节气缸17的活塞杆收缩,从而将两个前侧带轮14向远离工件加工平台方向移动,同时移动平台2也在平台位移调节机构的控制下向远离抛光装置一侧回位到原点,这样一来使抛光完成的异形工件不会再与弹性抛光带9接触,且不会与弹性抛光带9的位置产生干涉。The polishing belt device includes a polishing
为了实现异形工件的三面打磨抛光,在进行打磨抛光过程中,要保持弧形轮架18的顶端前侧带轮14越过放置在工件定位座6上的异型管工件,位于移动平台2上边且远离后侧带轮13一侧;弧形轮架18的底端前侧带轮14不越过放置在工件定位座6上的异型管工件,位于移动平台2下边且靠近后侧带轮13一侧;所述抛光伺服电机8设置在电机座16上。抛光伺服电机8驱动主动带轮10的转动,主动带轮10的转动带动弹性抛光带9的移动,只有这种状态设置的两个前侧带轮14才能保持弹性抛光带9与异型管工件的三个待抛面在加工过程中始终保持打磨抛光接触。In order to realize the three-sided grinding and polishing of the special-shaped workpiece, during the grinding and polishing process, it is necessary to keep the top
为了实现待打磨抛光异形工件的自动化定位固定,在移动平台2上设有第一光电开关19,第一光电开关19的设置位置为:当待抛光异型管工件水平安放到工件定位座6上后,待抛光异型管工件的末端凸板末端遮挡第一光电开关19的光信号,从而触发电磁铁机构12通电。不放置待抛光异型管工件时工件定位座6不会遮挡第一光电开关19的光信号。这样一来,当待抛光异型管工件两端的末端凸板末端全部遮挡第一光电开关19的光信号时,就能使电磁铁机构12通电,从而使电磁铁机构12的铁芯两端带有磁性,从而对待抛光异型管工件进行通过磁力吸附定位固定。In order to realize the automatic positioning and fixing of the special-shaped workpiece to be polished, a first
为了方便的对打磨抛光后的异型管工件进行自动化卸料,移动平台2上设有第二光电开关20,第二光电开关20的设置位置为:待抛光异型管工件抛光完成,通过加工伺服电机3转动将工件转移到远离抛光装置一侧后,抛光异型管工件两端的末端凸板末端全部遮挡第二光电开关20的光信号时,从而触发电磁铁机构12断电。再继续转动运行,使抛光后的异型管工件水平以下向下倾斜状态时,抛光后的异型管工件自动滑落。本装置在移动平台2一侧设有卸料板29。抛光后的异型管工件自动滑落至卸料板29上,进而从卸料板29上滑落至地面的盛料小车31上。In order to facilitate the automatic unloading of the polished special-shaped pipe workpiece, the
使用方法详解:Detailed explanation of usage:
使用时,首先将待抛光异型管件定位固定放置到工件定位座6上。方法如下:待抛光异型管件放置到非金属定位盘11上的工件定位座6上,待抛光异型管工件的末端凸板末端遮挡第一光电开关19的光信号,从而触发电磁铁机构12通电。从而使电磁铁机构12的铁芯两端带有磁性,从而对待抛光异型管工件进行通过磁力吸附定位固定。When in use, firstly, the special-shaped pipe to be polished is positioned and fixed on the
然后,调整两个前侧带轮14的位置,还有就是向靠近抛光装置方向进行移动平台2调位,以此来保证弹性抛光带9与待打磨抛光的异型管件存在更好的打磨抛光接触位置。方法如下:通过控制带轮调节气缸17的活塞杆伸缩实现对两个前侧带轮14的横向位移,从而将弹性抛光带9撑紧且向靠近工件加工平台一侧移动一小段距离。通过伺服气缸21通过控制活塞杆的伸缩从而带动移动平台2底面的连接块22移动,进而实现移动平台2的水平横向位移。Then, adjust the positions of the two
然后,加工伺服电机3、带动连接盘4按照伺服角度转动从而带动待抛光异型管件的外侧三面(顶面外侧、侧面外侧、底面外侧)分别与弹性抛光带9接触进行抛光打磨,由于连接盘4按照伺服角度带动着待抛光异型管件转动调位时,待抛光异型管件的运动会存在垂直于移动平台2方向上的竖向位移(如说明书附图图1中B处箭头方向)分运动和于平行于移动平台2方向上的横向位移(如说明书附图图1中A处箭头方向)分运动,“上端的前侧带轮14越过放置在工件定位座6上的异型管工件,位于移动平台2上边且远离后侧带轮13一侧;下端的前侧带轮14不越过放置在工件定位座6上的异型管工件,位于移动平台2下边且靠近后侧带轮13一侧”这个结构设置配合弹性抛光带9的弹性变形能力,能很好的保证若仅存在竖向位移变化时始终保持工件与弹性抛光带9的接触;为了使若仅存在横向位移移变化时始终保持工件与弹性抛光带9的接触,我们设计了移动平台2,平台位移调节机构能够驱动移动平台2的水平横向移动。如说明书附图图1所示,当连接盘4按照伺服角度带动着待抛光异型管件转动调位出现向后方向上的水平分位移时,为了保证始终保持工件与弹性抛光带9的接触,平台位移调节机构能够驱动移动平台2水平向前方向的横向移动,从而补偿待抛光异型管件向后方向上的水平分位移,同理,当连接盘4按照伺服角度带动着待抛光异型管件转动调位出现向前方向上的水平分位移时,为了保证始终保持工件与弹性抛光带9的接触,平台位移调节机构能够驱动移动平台2水平向后方向的横向移动,从而补偿待抛光异型管件向前方向上的水平分位移。综上所述,待抛光异型管件在转动调位过程中竖向分位移和横向份位移上都能得到结构上的解决和补偿,以此保证工件始终保持与弹性抛光带9的接触进行打磨抛光。打磨过程中,丝杆伺服电机25通过丝杠丝母传动机构来控制整个抛光带装置沿着传动丝杠27方向的平移从而对待抛光异型管件进行逐步打磨抛光。即通过系统控制平台位移调节机构的调节、加工伺服电机3对连接盘4的驱动、平移机构对抛光带装置的驱动三者的互相配合运行,实现对异型管件的三面自动化抛光工作,真正实现异型管件的全自动化打磨抛光加工,Then, the
异型管件三面打磨抛光完成后,需要将带轮调节气缸17的活塞杆收缩,从而将两个前侧带轮14向远离工件加工平台方向移动,同时移动平台2也在平台位移调节机构的控制下向远离抛光装置一侧回位到原点,这样一来使抛光完成的异形管件不会再与弹性抛光带9接触,且不会与弹性抛光带9的位置产生干涉,预留出足够的空间位置。然后通过加工伺服电机3转动将工件转移到远离抛光装置一侧后,抛光异型管工件两端的末端凸板末端全部遮挡第二光电开关20的光信号,从而触发电磁铁机构12断电。再继续转动运行,使抛光后的异型管工件水平以下向下倾斜状态时,抛光后的异型管工件自动滑落。本装置在移动平台2一侧设有卸料板29。抛光后的异型管工件自动滑落至卸料板29上,进而从卸料板29上滑落至地面的盛料小车31上。After the three-sided grinding and polishing of the special-shaped pipe fitting is completed, the piston rod of the
综上所述,通过上述方法进行异型管件的三面打磨抛光加工,不仅省时、省力、省工,而且全自动化机械控制使打磨抛光质量更好,大大降低了产品不合格率。To sum up, the three-sided grinding and polishing processing of special-shaped pipe fittings by the above method not only saves time, labor and labor, but also fully automatic mechanical control makes the grinding and polishing quality better, and greatly reduces the product failure rate.
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Effective date of registration: 20250312 Address after: 526600 Ecological Stainless Steel City, Industrial Intensive Base, Deqing County, Zhaoqing City, Guangdong Province Patentee after: Med Artron (Deqing) Pipe Industry Co.,Ltd. Country or region after: China Address before: 230000 b-1018, Woye Garden commercial office building, 81 Ganquan Road, Shushan District, Hefei City, Anhui Province Patentee before: HEFEI WISDOM DRAGON MACHINERY DESIGN Co.,Ltd. Country or region before: China |
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