CN112828211A - Large-pitch large-diameter special-shaped spring machine - Google Patents
Large-pitch large-diameter special-shaped spring machine Download PDFInfo
- Publication number
- CN112828211A CN112828211A CN202011632745.1A CN202011632745A CN112828211A CN 112828211 A CN112828211 A CN 112828211A CN 202011632745 A CN202011632745 A CN 202011632745A CN 112828211 A CN112828211 A CN 112828211A
- Authority
- CN
- China
- Prior art keywords
- driving
- straightening
- seat
- wheel
- bending
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000831 Steel Inorganic materials 0.000 claims description 35
- 239000010959 steel Substances 0.000 claims description 35
- 238000005452 bending Methods 0.000 claims description 30
- 238000010008 shearing Methods 0.000 claims description 28
- 238000007599 discharging Methods 0.000 claims description 18
- 238000001514 detection method Methods 0.000 claims description 16
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004801 process automation Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F35/00—Making springs from wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/006—Bending wire other than coiling; Straightening wire in 3D with means to rotate the tools about the wire axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
- B21F1/026—Straightening and cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention belongs to the technical field of spring manufacturing equipment, and particularly relates to a large-pitch large-diameter special-shaped spring machine which comprises a rack, wherein a control cabinet is arranged on the rack, a workbench is arranged at the top of the rack, and a driving motor and a display screen are arranged on the workbench, and the large-pitch large-diameter special-shaped spring machine is characterized in that: the large-pitch large-diameter profiled spring manufacturing device is used for manufacturing large-pitch large-diameter profiled springs, and is high in production efficiency and good in quality.
Description
Technical Field
The invention relates to the technical field of spring production equipment, in particular to a large-pitch large-diameter special-shaped spring machine.
Background
The spring machine is the equipment that is used for producing the spring, and the kind of spring has a lot, to some special springs, like the big pitch major diameter spring, because requirement such as elasticity, curvature, straightness to the spring is higher, and the quality that ordinary equipment was produced is relatively poor, and spring life is shorter, then many steps need manual operation when producing, wastes time and energy, and has certain potential safety hazard to the workman.
Disclosure of Invention
The invention provides a large-pitch large-diameter special-shaped spring machine aiming at the defects in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
big pitch major diameter special-shaped spring machine, including the frame, be equipped with the switch board in the frame, the frame top is equipped with the workstation, is equipped with driving motor and display screen on the workstation, workstation one side is equipped with feeding aligning mechanism, is equipped with actuating mechanism, the mechanism of bending, guiding mechanism, shearing mechanism and discharge mechanism in proper order according to the direction of feed on the workstation, feeding aligning mechanism straightens the steel wire that gets into, actuating mechanism provides the drive power that advances for the steel wire, the mechanism of bending bends the steel wire, guiding mechanism leads to the steel wire after bending, makes the steel wire get into discharge mechanism behind shearing mechanism, and shearing mechanism cuts the steel wire regularly, and discharge mechanism is used for the spring ejection of compact after the shaping.
Preferably, the feeding straightening mechanism consists of a plurality of groups of straightening units which are alternately arranged transversely or longitudinally, each group of straightening units consists of a straightening wheel seat and a plurality of straightening wheels on the straightening wheel seat, the straightening wheels are alternately arranged up and down, and each straightening wheel is provided with a straightening wheel adjusting bolt.
Preferably, the front end of the feeding straightening mechanism is provided with a feeding guide sleeve.
Preferably, the driving mechanism comprises a driving motor, a driving seat and a straightness detection mechanism, a pair of driving wheels is arranged on the lower portion of the driving seat and connected with the driving motor, a pair of tension wheels is arranged on the upper portion of the driving seat and fixed with the sliding seat through a tension wheel shaft, a compression spring is arranged on the top of the sliding seat, and a tension adjusting bolt is arranged on the top of the compression spring.
Preferably, the driving wheel and the tension wheel are respectively provided with a first driving groove and a second driving groove, and the first driving groove and the second driving groove are used for matching steel wires with different thicknesses.
Preferably, the straightness detection mechanism comprises a clamping seat, a clamping bolt and a detection sleeve, and a sleeve outlet through which a steel wire passes is arranged in the detection sleeve.
Preferably, the bending mechanism comprises a bending cylinder and a bending wheel arranged at the front end of the bending cylinder, and a bending groove is formed in the bending wheel.
Preferably, the guide mechanism comprises a guide rod, a front guide rod fixing disc and a rear guide rod fixing disc, the front guide rod fixing disc and the rear guide rod fixing disc fix the guide rod through a long hole in the guide rod, and a guide ring is arranged at the front end of the guide rod.
Preferably, the shearing mechanism comprises a shearing cylinder and a cutter baffle plate, the shearing cylinder is fixed on the workbench through a shearing cylinder seat, a cutter is arranged at the front end of the shearing cylinder, and a cutter head is arranged at the front end of the cutter.
Preferably, the discharging mechanism comprises a discharging rod and a discharging rod adjusting seat, and the adjusting section at the bottom of the discharging rod is arranged in the discharging rod adjusting seat.
The invention has the beneficial effects that: the design of the large-pitch large-diameter special-shaped spring is aimed at, the automation degree is high, the production efficiency and safety of the spring are improved, the operation risk of workers is reduced, and the produced large-pitch large-diameter special-shaped spring is good in quality and long in service life.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is an enlarged view taken at A in FIG. 2;
fig. 4 is a schematic mechanism diagram of the straightness detection mechanism of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-4, the large-pitch large-diameter special-shaped spring machine comprises a machine frame 1, wherein a control cabinet 11 is arranged on the machine frame 1, the control cabinet 11 is used for installing required circuit devices, a workbench 7 is arranged at the top of the machine frame 1, a driving motor 12 and a display screen 10 are arranged on the workbench 7, the display screen 10 displays the working state, a feeding straightening mechanism 3 is arranged on one side of the workbench 7, a driving mechanism 2, a bending mechanism 5, a guiding mechanism 6, a shearing mechanism 4 and a discharging mechanism are sequentially arranged on the workbench 7 according to the feeding direction, the feeding straightening mechanism 3 straightens the entering steel wire, the driving mechanism 2 provides forward driving force for the steel wire, the bending mechanism 5 bends the steel wire, the guiding mechanism 6 guides the bent steel wire to enable the steel wire to enter the discharging mechanism after passing through the shearing mechanism 4, and the shearing mechanism 4 shears the steel wire at regular time, the discharging mechanism is used for discharging the formed spring.
The feeding straightening mechanism 3 is composed of a plurality of groups of straightening units which are arranged transversely or longitudinally in an alternating mode, each group of straightening units is composed of a straightening wheel seat 301 and a plurality of straightening wheels 302 on the straightening wheel seat 301, the straightening wheels 302 are arranged up and down in an alternating mode, each straightening wheel 302 is provided with a straightening wheel adjusting bolt 303, the position of each straightening wheel 302 can be adjusted through the straightening wheel adjusting bolt 303, the straightening wheels 302 straighten entering steel wires up and down and left and right, and the straightening effect is good.
Wherein, the front end of the feeding straightening mechanism 3 is provided with a feeding guide sleeve 304, and the steel wire is introduced into the feeding straightening mechanism 3 through the feeding guide sleeve 304.
The driving mechanism 2 comprises a driving motor 12, a driving seat 201 and a straightness detection mechanism, a pair of driving wheels 211 is arranged on the lower portion of the driving seat 201, the driving wheels 211 are connected with the driving motor 12, a pair of tension wheels 202 are arranged on the upper portion of the driving seat 201, the tension wheels 202 are fixed with a sliding seat 210 through tension wheel shafts 209, a compression spring 203 is arranged on the top of the sliding seat 210, a tension adjusting bolt 204 is arranged on the top of the compression spring 203, the driving wheels 211 are driven to rotate through the driving motor 12, and the tension wheels 202 are matched with the driving wheels 211 under the pressure of the compression spring 203 to clamp steel wires tightly, so that forward power is.
The driving wheel 211 and the tension wheel 202 are respectively provided with a first driving groove 2021 and a second driving groove 2022, the first driving groove 2021 and the second driving groove 2022 are used for matching steel wires with different thicknesses, and the first driving groove 2021 or the second driving groove 2022 can be selected by adjusting the front and rear positions of the driving wheel 211 and the tension wheel 202.
The straightness detection mechanism comprises a clamping seat 205, a clamping bolt 208 and a detection sleeve 206, a sleeve outlet 207 through which steel wires pass is arranged in the detection sleeve 206, the detection sleeve 206 with the sleeve outlets 207 of different sizes can be selected according to the steel wires with different thicknesses and is fixed in the clamping seat 205, and the straightness detection mechanism plays a role in detecting the straightness of the steel wires.
The bending mechanism 5 comprises a bending cylinder 501 and a bending wheel 502 arranged at the front end of the bending cylinder 501, a bending groove 5021 is formed in the bending wheel 502, the operation of the bending cylinder 501 can be controlled through a program, the position of the bending wheel 502 is controlled so as to bend the steel wire, the bending curvature is controlled through the program, and the accuracy is high.
The guide mechanism 6 comprises a guide rod 602, a front guide rod fixing disc 603 and a rear guide rod fixing disc 601, the front guide rod fixing disc 603 and the rear guide rod fixing disc 601 fix the guide rod 602 through a long hole in the guide rod 602, the front end of the guide rod 602 is provided with a guide ring 604, and the position of the guide ring 604 can be adjusted to the fixed position of the long hole through the front guide rod fixing disc 603 and the rear guide rod fixing disc 601.
The shearing mechanism 4 comprises a shearing cylinder 402 and a cutter baffle 405, the shearing cylinder 402 is fixed on the workbench 7 through a shearing cylinder seat 401, a cutter 403 is arranged at the front end of the shearing cylinder 402, a cutter head 404 is arranged at the front end of the cutter 403, the shearing cylinder 402 is controlled to work through a program, the cutter head 404 is controlled to advance at a certain interval, the steel wire is sheared by the acting force between the cutter head 404 and the cutter baffle 405, the time control is accurate, and the length of the spring is good in consistency.
Wherein, discharge mechanism includes ejection of compact pole 9 and ejection of compact pole regulation seat 8, the regulation section 901 of ejection of compact pole 9 bottom is established in ejection of compact pole regulation seat 8, and the spring after bending reaches ejection of compact pole 9 after shearing mechanism 4 under the guide of guiding mechanism 6 on to along with the removal of steel wire removes toward ejection of compact pole 9 outer end, cuts the back with the steel wire at shearing mechanism 4, can take off fashioned spring along with ejection of compact pole 9.
During actual operation, driving motor 12 drives drive wheel 211 and rotates, tension pulley 202 cooperates drive wheel 211 under the pressure of pressure spring 203 and presss from both sides the steel wire tightly, along with the rotation of drive wheel 211, provide the power that advances for the spring, the spring gets into feeding aligning mechanism 3 from feeding guide sleeve 304, straighten under the effect of straightener wheel 302, the steel wire of straightening is bent by bending mechanism 5 behind straightness detection mechanism, then go into discharge mechanism behind shearing mechanism 4 under the effect of guiding mechanism 6, whole process automation degree is high, the digital control precision is accurate, spring production efficiency and quality have been improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. Big pitch major diameter special-shaped spring machine, including the frame, be equipped with the switch board in the frame, the frame top is equipped with the workstation, is equipped with driving motor and display screen on the workstation, its characterized in that: the automatic spring forming machine is characterized in that a feeding straightening mechanism is arranged on one side of the workbench, a driving mechanism, a bending mechanism, a guiding mechanism, a shearing mechanism and a discharging mechanism are sequentially arranged on the workbench according to the feeding direction, the feeding straightening mechanism straightens the entering steel wire, the driving mechanism provides forward driving force for the steel wire, the bending mechanism bends the steel wire, the guiding mechanism guides the bent steel wire, the steel wire enters the discharging mechanism after passing through the shearing mechanism, the shearing mechanism shears the steel wire at regular time, and the discharging mechanism is used for discharging the formed spring.
2. The coarse pitch, large diameter, contour spring machine of claim 1, wherein: the feeding straightening mechanism is composed of a plurality of groups of straightening units which are alternately arranged in the transverse direction or the longitudinal direction, each group of straightening units is composed of a straightening wheel seat and a plurality of straightening wheels on the straightening wheel seat, the straightening wheels are alternately arranged up and down, and each straightening wheel is provided with a straightening wheel adjusting bolt.
3. The coarse pitch, large diameter, contour spring machine of claim 2, wherein: and the front end of the feeding straightening mechanism is provided with a feeding guide sleeve.
4. The coarse pitch, large diameter, contour spring machine of claim 1, wherein: the driving mechanism comprises a driving motor, a driving seat and a straightness detection mechanism, a pair of driving wheels is arranged on the lower portion of the driving seat and connected with the driving motor, a pair of tension wheels is arranged on the upper portion of the driving seat and fixed with the sliding seat through a tension wheel shaft, a compression spring is arranged on the top of the sliding seat, and a tension adjusting bolt is arranged on the top of the compression spring.
5. The coarse pitch, large diameter, contour spring machine of claim 4, wherein: the driving wheel and the tension wheel are respectively provided with a first driving groove and a second driving groove, and the first driving groove and the second driving groove are used for matching steel wires with different thicknesses.
6. The coarse pitch, large diameter, contour spring machine of claim 4, wherein: the straightness detection mechanism comprises a clamping seat, a clamping bolt and a detection sleeve, and a sleeve outlet through which a steel wire passes is formed in the detection sleeve.
7. The coarse pitch, large diameter, contour spring machine of claim 1, wherein: the bending mechanism comprises a bending cylinder and a bending wheel arranged at the front end of the bending cylinder, and a bending groove is formed in the bending wheel.
8. The coarse pitch, large diameter, contour spring machine of claim 1, wherein: the guide mechanism comprises a guide rod, a front guide rod fixing disc and a rear guide rod fixing disc, the front guide rod fixing disc and the rear guide rod fixing disc fix the guide rod through a long hole in the guide rod, and a guide ring is arranged at the front end of the guide rod.
9. The coarse pitch, large diameter, contour spring machine of claim 1, wherein: the shearing mechanism comprises a shearing cylinder and a cutter baffle plate, the shearing cylinder is fixed on the workbench through a shearing cylinder seat, a cutter is arranged at the front end of the shearing cylinder, and a cutter head is arranged at the front end of the cutter.
10. The coarse pitch, large diameter, contour spring machine of claim 1, wherein: the discharging mechanism comprises a discharging rod and a discharging rod adjusting seat, and the adjusting section at the bottom of the discharging rod is arranged in the discharging rod adjusting seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011632745.1A CN112828211B (en) | 2020-12-31 | 2020-12-31 | Large-pitch large-diameter special-shaped spring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011632745.1A CN112828211B (en) | 2020-12-31 | 2020-12-31 | Large-pitch large-diameter special-shaped spring machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112828211A true CN112828211A (en) | 2021-05-25 |
| CN112828211B CN112828211B (en) | 2024-09-24 |
Family
ID=75925907
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011632745.1A Active CN112828211B (en) | 2020-12-31 | 2020-12-31 | Large-pitch large-diameter special-shaped spring machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112828211B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114535468A (en) * | 2022-03-08 | 2022-05-27 | 江苏苏扬包装股份有限公司 | Automobile spring forming machine |
| CN114985649A (en) * | 2022-06-02 | 2022-09-02 | 惠州市精工弹簧有限公司 | Spring processing device with grooving and flattening device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6000265A (en) * | 1997-06-10 | 1999-12-14 | Kabushiki Kaisha Itaya Seisaku Sho | Spring manufacturing apparatus |
| CN104028684A (en) * | 2014-07-02 | 2014-09-10 | 安庆谢德尔汽车零部件有限公司 | Tool for coiling rectangular wire springs |
| CN107470505A (en) * | 2017-07-31 | 2017-12-15 | 嘉善中正电子科技有限公司 | A kind of wire rod apparatus for bending with straightening function |
| CN208555819U (en) * | 2018-07-19 | 2019-03-01 | 湖北江一特智能科技有限公司 | A kind of feeding device of spring coiling machine |
| CN210412300U (en) * | 2019-08-07 | 2020-04-28 | 广州品鑫机电科技有限公司 | Spring processing device |
| CN214601671U (en) * | 2020-12-31 | 2021-11-05 | 临海市宏大弹簧科技股份有限公司 | Large-pitch large-diameter special-shaped spring machine |
-
2020
- 2020-12-31 CN CN202011632745.1A patent/CN112828211B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6000265A (en) * | 1997-06-10 | 1999-12-14 | Kabushiki Kaisha Itaya Seisaku Sho | Spring manufacturing apparatus |
| CN104028684A (en) * | 2014-07-02 | 2014-09-10 | 安庆谢德尔汽车零部件有限公司 | Tool for coiling rectangular wire springs |
| CN107470505A (en) * | 2017-07-31 | 2017-12-15 | 嘉善中正电子科技有限公司 | A kind of wire rod apparatus for bending with straightening function |
| CN208555819U (en) * | 2018-07-19 | 2019-03-01 | 湖北江一特智能科技有限公司 | A kind of feeding device of spring coiling machine |
| CN210412300U (en) * | 2019-08-07 | 2020-04-28 | 广州品鑫机电科技有限公司 | Spring processing device |
| CN214601671U (en) * | 2020-12-31 | 2021-11-05 | 临海市宏大弹簧科技股份有限公司 | Large-pitch large-diameter special-shaped spring machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114535468A (en) * | 2022-03-08 | 2022-05-27 | 江苏苏扬包装股份有限公司 | Automobile spring forming machine |
| CN114985649A (en) * | 2022-06-02 | 2022-09-02 | 惠州市精工弹簧有限公司 | Spring processing device with grooving and flattening device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112828211B (en) | 2024-09-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100446886C (en) | Fully-automatic bent-pipe punching machine | |
| CN108994165B (en) | Front-rear multi-station pipe end integrated combined pipe bender | |
| CN112828211A (en) | Large-pitch large-diameter special-shaped spring machine | |
| CN111872274B (en) | Continuous production device for straightening, bending and shearing reinforcing steel bars | |
| CN212239043U (en) | Spring autoloading coiling shaping cutting device | |
| CN108145047B (en) | Looped butt welding all-in-one | |
| CN106739039B (en) | Automatic pipe bender of plastic pipe | |
| CN109482756A (en) | A kind of round tube spinning necking machine | |
| CN212704131U (en) | Feeding straightening structure for horizontal bending stirrup bending welding machine | |
| CN104923693A (en) | Steel bar bender | |
| CN112355174B (en) | Rapid forming device for precise special-shaped stud bolt and working method | |
| CN214601671U (en) | Large-pitch large-diameter special-shaped spring machine | |
| KR101911744B1 (en) | Roll forming system and method | |
| CN209811088U (en) | Cutting device for fixed-length blanking of prestressed steel wires | |
| EP0566011B1 (en) | Feeder device for machines for manufacturing electrically welded metallic nets | |
| CN108747404B (en) | Full-automatic round brush support make-up machine | |
| CN211515902U (en) | Stainless steel wire cutting machine | |
| CN208894871U (en) | A kind of six linkage cold drawing mechanisms of multipurpose steel processing | |
| CN112975414A (en) | Pipe end integrated forming machine for bent pipe | |
| CN215544359U (en) | Chipless cutting pipe end machine | |
| CN216398703U (en) | Tower machine is with cat ladder protective shroud production line | |
| CN211540238U (en) | Flexible anchor rod production facility | |
| CN115338333A (en) | Full-automatic looper machine | |
| CN210358984U (en) | Reinforcing bar bending of flare-outing cuts off all-in-one | |
| CN210816814U (en) | Gradually-bending type intelligent pipe bending all-in-one machine for liquid cooling plate |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |