CN112824018A - Production line vision auxiliary part clamping workstation - Google Patents

Production line vision auxiliary part clamping workstation Download PDF

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Publication number
CN112824018A
CN112824018A CN201911144780.6A CN201911144780A CN112824018A CN 112824018 A CN112824018 A CN 112824018A CN 201911144780 A CN201911144780 A CN 201911144780A CN 112824018 A CN112824018 A CN 112824018A
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CN
China
Prior art keywords
mesa
vision
division board
production line
part clamping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911144780.6A
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Chinese (zh)
Inventor
石章虎
段星光
杨成
庞大伟
苟绍轩
杨阳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Aircraft Industrial Group Co Ltd
Original Assignee
Chengdu Aircraft Industrial Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chengdu Aircraft Industrial Group Co Ltd filed Critical Chengdu Aircraft Industrial Group Co Ltd
Priority to CN201911144780.6A priority Critical patent/CN112824018A/en
Publication of CN112824018A publication Critical patent/CN112824018A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/03Stationary work or tool supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

The application provides a production line vision auxiliary part clamping workstation, which comprises a supporting frame, the mesa and the division board that mesa middle part set up, the mesa is installed on the support frame, the division board is split into robot workspace and manual operation district with the front and back both ends of mesa, the division board left side is the safety isolation operation district, the division board right side is vision guide and mistake proofing district, be provided with the slide rail on the mesa left side, slide on the slide rail and be provided with tray slip table, robot workspace is provided with detection sensor and vision mistake proofing camera in place, detection sensor fixed mounting in place is on the mesa, vision mistake proofing camera is installed in division board upper end left side, manual operation district is provided with operating button, operating button installs on the mesa, be provided with vision auxiliary display on the division board right side, mesa lower extreme right side is provided with the treater, detection sensor in place, vision mistake proofing camera, the operation button, the visual auxiliary display and the processor are electrically connected. This application has good mistake proofing clamping.

Description

Production line vision auxiliary part clamping workstation
Technical Field
The application relates to the technical field of machining, in particular to a visual auxiliary part clamping workbench for a production line.
Background
The workpiece clamping is an important link in the machining and part manufacturing processes, and is a process of positioning and clamping a workpiece in a machine tool or a clamp. In order to ensure the machining precision during the machining process, the position of the workpiece on the machine tool is determined and fixed to receive machining or detection before machining. Whether the clamping is correct or not seriously affects the product quality and the control of the production efficiency and the quality cost, so that a designer is required to take some targeted measures to detect the clamping result and apply error-proofing measures to ensure the reliability of the operation, thereby improving the production efficiency. Therefore, a visual auxiliary part clamping workbench for a production line is urgently needed, and zero clamping errors mainly caused by errors are avoided.
Disclosure of Invention
Aiming at the defects of the manual check error-proofing mode after the workpiece is clamped at present, the invention provides a visual auxiliary part clamping workbench for a production line, and zero clamping errors mainly caused by error proofing are realized.
The purpose of the application is realized by the following technical scheme:
the utility model provides a production line vision auxiliary part clamping workstation which characterized in that: including the division board that support frame, mesa and mesa middle part set up, the mesa is installed on the support frame, the division board is split into robot workspace and manual operation district with the front and back both ends of mesa, the division board left side is the safety isolation operation district, the division board right side is vision guide and mistake proofing district, be provided with the slide rail on the mesa left side, it is provided with the tray slip table to slide on the slide rail, robot workspace is provided with detection sensor and the vision mistake proofing camera of targetting in place, detection sensor fixed mounting that targets in place is on the mesa, the vision mistake proofing camera is installed in division board upper end left side, manual operation district is provided with operating button, operating button installs on the mesa, be provided with the vision on the division board right side and assist the display, mesa lower extreme right side is provided with the treater, detection sensor targets in place, The vision mistake-proofing camera, the operation button, the vision auxiliary display and the processor are electrically connected.
Preferably, the in-place detection sensor is OADM 12I6460/S35A of Baumer corporation.
Preferably, the processor adopts a Tiandi industrial control processor TD-IPC-710 i.
Preferably, the vision error-proofing camera adopts IS 8200.
Preferably, the visual auxiliary display adopts 60CD-HCR7-CA, and is used for displaying a clamping or dismounting auxiliary interface pushed by the visual auxiliary part clamping system and prompting key information such as part drawing numbers and part numbers of the current clamping or dismounting parts of an operator.
Preferably, the left side of the lower end of the table top is provided with an accessory area.
Preferably, the safety isolation operation area comprises an upper safety barrier and a lower hollow part, the safety barrier is made of transparent plastics, and the lower hollow part is used for the sliding rail to pass through.
Preferably, safety inspection light curtain is installed additional to safety isolation operation district lower part cavity both sides stand, safety inspection light curtain and treater electric connection, when the safety inspection light curtain was used for responding to the middle barrier that has, the robot stopped to move at this station, and the operator of being convenient for simultaneously observes.
Preferably, the safety detection light curtain adopts FR 20 RLO-PSM4 of sensopart Germany.
Preferably, the tray sliding table comprises a tray base, a safety block, an electric push rod and a sliding block, a plurality of tray positioning holes are formed in the tray base, the sliding block is fixedly connected with the tray base, the electric push rod is fixedly connected with the tray base, and the electric push rod is embedded into the sliding rail and fixed on the table top.
The working principle of this application does:
firstly, a worker places a tray with blank pieces on a tray sliding table according to clamping information prompted in a visual auxiliary display, and presses an operation button;
secondly, the vision error-proofing camera collects clamped tray data, and compares the clamped tray data with background data of a vision error-proofing part clamping system, namely processor data;
and thirdly, feeding back a comparison result to the vision auxiliary display through a vision auxiliary part clamping system, wherein if the comparison is successful, the green indicator lamp is normally on, the warehousing operation can be executed, and if the comparison is failed, the green indicator lamp is not on, and the next operation cannot be executed.
The beneficial effects of this technical scheme are as follows:
the visual auxiliary part clamping system has high error-proofing performance, the clamping or disassembling auxiliary interface displayed by the visual auxiliary display can correctly prompt an operator to currently clamp or disassemble the key information of the part through the processing of the processor of the visual auxiliary part clamping system, and the information misjudgment caused by manual operation can be effectively avoided. Software informationization efficient processing through a processor, hardware physics mistake proofing such as an in-place detection sensor and a vision mistake proofing camera, operation type selection (clamping or dismounting) is supported through an operation button, and then the purposes of improving production efficiency, improving quality control level and reducing human resource input are finally achieved by reducing clamping error rate.
Drawings
FIG. 1 is a schematic structural diagram of the present application;
FIG. 2 is a front view of the present application;
FIG. 3 is a schematic illustration of the working area of the present application;
FIG. 4 is a system interface of the present application;
FIG. 5 is a top view of the pallet slide of the present application;
FIG. 6 is a side view of the pallet ramp of the present application;
wherein: 1. a support frame; 2. a table top; 3. a partition plate; 4. a robot work area; 4.1, an in-place detection sensor; 5. a manual operation area; 5.1, operating a button; 6. a safety isolation operating area; 6.1, a safety block; 6.2, a safety detection light curtain; 7. a visual guide and error proofing zone; 7.1, a visual error-proofing camera; 7.2, a visual auxiliary display; 8.1, a slide rail; 8.2, a tray sliding table; 9. a processor; 10. an accessory area; 11.1, a tray base; 11.2, an electric push rod; 11.3, a sliding block; 11.4, tray positioning holes.
Detailed Description
The method of the present application is further described with reference to the following figures and examples, but the present application is not limited to these examples.
Example 1
As the most basic embodiment of this application, this embodiment discloses a production line vision auxiliary component clamping workstation, as shown in FIG. 1-FIG. 4, including support frame 1, mesa 2 and the division board 3 that mesa 2 middle part set up, mesa 2 installs on support frame 1, division board 3 is split into robot workspace 4 and manual operation district 5 with mesa 2 both ends around, division board 3 left side is the safety isolation operation district 6, division board 3 right side is vision guide and mistake proofing district 7, be provided with slide rail 8.1 on the mesa 2 left side, it is provided with tray slip table 8.2 to slide on the slide rail 8.1, robot workspace 4 is provided with detection sensor 4.1 and the mistake proofing camera 7.1 of vision that targets in place, detection sensor 4.1 fixed mounting is on mesa 2, mistake proofing camera 7.1 of vision is installed in division board 3 upper end left side, manual operation district 5 is provided with operating button 5.1, operating button 5.1 is installed on mesa 2, be provided with visual auxiliary display 7.2 on the 3 right sides of division board, 2 lower extreme right sides of mesa are provided with treater 9, detection sensor 4.1, visual mistake proofing camera 7.1, operating button 5.1, visual auxiliary display 7.2 and treater 9 electric connection target in place.
The working principle of this application does:
firstly, a worker places a tray with blank pieces on a tray sliding table 8.2 according to clamping information prompted in a visual auxiliary display 7.2 and presses an operation button 5.1;
secondly, the vision error-proofing camera 7.1 collects clamped tray data and compares the clamped tray data with background data of a vision error-proofing part clamping system, namely data of the processor 9;
and thirdly, feeding back a comparison result to the visual auxiliary display 7.2 through the visual auxiliary part clamping system, wherein if the comparison is successful, the green indicator lamp is normally on, the warehousing operation can be executed, and if the comparison is failed, the green indicator lamp is not on, and the next operation cannot be executed.
The beneficial effects of this technical scheme are as follows:
the visual auxiliary part clamping system has high error-proofing performance, the processor 9 of the visual auxiliary part clamping system is used for processing, the clamping or dismounting auxiliary interface displayed by the visual auxiliary display 7.2 can correctly prompt an operator of key information of a part to be clamped or dismounted currently, and information misjudgment caused by manual operation can be effectively avoided. Software informationization high-efficiency processing is performed through the processor 9, hardware physical mistake proofing such as the in-place detection sensor 4.1 and the visual mistake proofing camera 7.1 is performed, operation type selection (clamping or dismounting) is supported through the operation button 5.1, and then the purposes of improving production efficiency, improving quality control level and reducing human resource input are finally achieved through reducing clamping error rate.
Example 2
As a preferred embodiment of this application, this embodiment discloses a production line vision auxiliary components clamping workstation, as shown in FIG. 1-FIG. 4, including support frame 1, mesa 2 and the division board 3 that mesa 2 middle part set up, mesa 2 installs on support frame 1, division board 3 is split into robot workspace 4 and manual operation district 5 with mesa 2 front and back both ends, division board 3 left side is the safety isolation operation district 6, division board 3 right side is vision guide and mistake proofing district 7, be provided with slide rail 8.1 on the mesa 2 left side, it is provided with tray slip table 8.2 to slide on the slide rail 8.1, robot workspace 4 is provided with detection sensor 4.1 and the mistake proofing camera 7.1 of vision in place, detection sensor 4.1 fixed mounting in place is on mesa 2, mistake proofing camera 7.1 of vision is installed in division board 3 upper end left side, manual operation district 5 is provided with operating button 5.1, operating button 5.1 is installed on mesa 2, be provided with visual auxiliary display 7.2 on the 3 right sides of division board, 2 lower extreme right sides of mesa are provided with treater 9, detection sensor 4.1, visual mistake proofing camera 7.1, operating button 5.1, visual auxiliary display 7.2 and treater 9 electric connection target in place.
Preferably, the in-place detection sensor 4.1 is OADM 12I6460/S35A from Baumer.
Preferably, the processor 9 is a Tiandi industrial control processor 9TD-IPC-710 i.
Preferably, the vision error-proofing camera 7.1 adopts IS 8200.
Preferably, the visual auxiliary display 7.2 is 60CD-HCR7-CA, and the visual auxiliary display 7.2 is used for displaying a clamping or dismounting auxiliary interface pushed by the visual auxiliary part clamping system and prompting an operator of key information such as a part drawing number and the number of parts for currently clamping or dismounting the parts.
Preferably, the left side of the lower end of the table top 2 is provided with a fitting area 10.
Preferably, the safety isolation operation area 6 comprises an upper safety barrier 6.1 and a lower hollow part, the safety barrier 6.1 is made of transparent plastics, and the lower hollow part is used for the sliding rail 8.1 to pass through.
Preferably, the safety inspection light curtain 6.2 is installed additional to 6 lower part cavity both sides stands of safety isolation operating area, safety inspection light curtain 6.2 and treater 9 electric connection, when safety inspection light curtain 6.2 was used for responding to the centre and has the barrier, the robot stopped to move at this station, is convenient for simultaneously the operator and observes.
Preferably, the safety detection light curtain 6.2 is FR 20 RLO-PSM4 from sensopart, germany.
As shown in fig. 5 and 6, preferably, the tray sliding table 8.2 includes a tray base 11.1, a safety block 6.1, an electric push rod 11.2 and a slider 11.3, a plurality of tray positioning holes 11.4 are arranged on the tray base 11.1, the slider 11.3 is fixedly connected with the tray base 11.1, the electric push rod 11.2 is fixedly connected with the tray base 11.1, and the middle of the embedded sliding rail 8.1 is fixed on the desktop.
The working principle of this application does:
firstly, a worker places a tray with blank pieces on a tray sliding table 8.2 according to clamping information prompted in a visual auxiliary display 7.2 and presses an operation button 5.1;
secondly, the vision error-proofing camera 7.1 collects clamped tray data and compares the clamped tray data with background data of a vision error-proofing part clamping system, namely data of the processor 9;
and thirdly, feeding back a comparison result to the visual auxiliary display 7.2 through the visual auxiliary part clamping system, wherein if the comparison is successful, the green indicator lamp is normally on, the warehousing operation can be executed, and if the comparison is failed, the green indicator lamp is not on, and the next operation cannot be executed.
The beneficial effects of this technical scheme are as follows:
the visual auxiliary part clamping system has high error-proofing performance, the processor 9 of the visual auxiliary part clamping system is used for processing, the clamping or dismounting auxiliary interface displayed by the visual auxiliary display 7.2 can correctly prompt an operator of key information of a part to be clamped or dismounted currently, and information misjudgment caused by manual operation can be effectively avoided. Software informationization high-efficiency processing is performed through the processor 9, hardware physical mistake proofing such as the in-place detection sensor 4.1 and the visual mistake proofing camera 7.1 is performed, operation type selection (clamping or dismounting) is supported through the operation button 5.1, and then the purposes of improving production efficiency, improving quality control level and reducing human resource input are finally achieved through reducing clamping error rate.

Claims (10)

1. The utility model provides a production line vision auxiliary part clamping workstation which characterized in that: including division board (3) that support frame (1), mesa (2) and mesa (2) middle part set up, install on support frame (1) mesa (2), division board (3) are split into robot workspace (4) and manual operation district (5) with the front and back both ends of mesa (2), division board (3) left side is safe isolation operating area (6), division board (3) right side is vision guide and mistake proofing district (7), be provided with slide rail (8.1) on mesa (2) left side, the slip is provided with tray slip table (8.2) on slide rail (8.1), robot workspace (4) are provided with detection sensor (4.1) and the mistake proofing camera of vision (7.1) of targetting in place, detection sensor (4.1) fixed mounting is on mesa (2) put in place, the mistake proofing camera of vision (7.1) are installed in division board (3) upper end left side, manual operation district (5) are provided with operating button (5.1), operating button (5.1) are installed on mesa (2), be provided with vision auxiliary display (7.2) on division board (3) right side, mesa (2) lower extreme right side is provided with treater (9), detection sensor (4.1), vision mistake proofing camera (7.1), operating button (5.1), vision auxiliary display (7.2) and treater (9) electric connection target in place.
2. The production line visual auxiliary part clamping workbench according to claim 1, characterized in that: the in-place detection sensor (4.1) adopts OADM 12I6460/S35A of Baumer company.
3. The production line visual auxiliary part clamping workbench according to claim 1, characterized in that: the processor (9) adopts a Tiandi industrial control processor (9) TD-IPC-710 i.
4. The production line visual auxiliary part clamping workbench according to claim 1, characterized in that: the vision mistake-proofing camera (7.1) adopts IS 8200.
5. The production line visual auxiliary part clamping workbench according to claim 1, characterized in that: the visual auxiliary display (7.2) adopts 60CD-HCR7-CA, and the visual auxiliary display (7.2) is used for displaying a clamping or dismounting auxiliary interface pushed by the visual auxiliary part clamping system and prompting key information such as part drawing numbers, part numbers and the like of an operator for currently clamping or dismounting parts.
6. The production line visual auxiliary part clamping workbench according to claim 1, characterized in that: an accessory area (10) is arranged on the left side of the lower end of the table top (2).
7. The production line visual auxiliary part clamping workbench according to claim 1, characterized in that: the safety isolation operation area (6) comprises an upper safety barrier (6.1) and a lower hollow part, the safety barrier (6.1) is made of transparent plastic, and the lower hollow part is used for a sliding rail (8.1) to pass through.
8. The production line visual auxiliary part clamping workbench according to claim 7, characterized in that: safety inspection light curtain (6.2) are installed additional to safety isolation operation region (6) lower part cavity both sides stand, safety inspection light curtain (6.2) and treater (9) electric connection, when safety inspection light curtain (6.2) were used for responding to the centre and have the barrier, the robot stopped at this station action, and the operator of being convenient for simultaneously observes.
9. The production line visual auxiliary part clamping workbench according to claim 1, characterized in that: the safety detection light curtain (6.2) adopts FR 20 RLO-PSM4 of Sensopart Germany.
10. The production line visual auxiliary part clamping workbench according to claim 1, characterized in that: tray slip table (8.2) are including tray base (11.1), safety check fender (6.1), electric putter (11.2) and slider (11.3), set up a plurality of tray locating holes (11.4) on tray base (11.1), slider (11.3) and tray base (11.1) fixed connection, electric putter (11.2) and tray base (11.1) fixed connection, embedding slide rail (8.1) is middle.
CN201911144780.6A 2019-11-21 2019-11-21 Production line vision auxiliary part clamping workstation Pending CN112824018A (en)

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CN201911144780.6A CN112824018A (en) 2019-11-21 2019-11-21 Production line vision auxiliary part clamping workstation

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Application Number Priority Date Filing Date Title
CN201911144780.6A CN112824018A (en) 2019-11-21 2019-11-21 Production line vision auxiliary part clamping workstation

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR970025347A (en) * 1995-10-10 1997-05-30 이희종 Component recognition method and device of surface mounter
JPH1082742A (en) * 1997-08-04 1998-03-31 Hitachi Ltd Method and equipment for detecting defect
CN105137259A (en) * 2015-08-18 2015-12-09 上海明匠智能系统有限公司 Detection device
CN108415280A (en) * 2018-03-09 2018-08-17 天津英创汇智汽车技术有限公司 The method and apparatus that solenoid valve assembles mistake proofing
CN108775912A (en) * 2018-03-26 2018-11-09 广东鸿图科技股份有限公司 A kind of thermostat mistake proofing vision-based detection identification device and method
CN109129019A (en) * 2018-08-01 2019-01-04 成都飞机工业(集团)有限责任公司 A kind of on-line measuring device and its detection method of miniature workpiece flexible production line
CN208805156U (en) * 2018-10-26 2019-04-30 东莞光亚智能科技有限公司 A kind of battery on-line measuring device based on machine vision technique
CN110320215A (en) * 2019-08-09 2019-10-11 宜昌达瑞机电科技有限公司 Automotive air-conditioning controller vision detection system and method based on LBVIEW

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR970025347A (en) * 1995-10-10 1997-05-30 이희종 Component recognition method and device of surface mounter
JPH1082742A (en) * 1997-08-04 1998-03-31 Hitachi Ltd Method and equipment for detecting defect
CN105137259A (en) * 2015-08-18 2015-12-09 上海明匠智能系统有限公司 Detection device
CN108415280A (en) * 2018-03-09 2018-08-17 天津英创汇智汽车技术有限公司 The method and apparatus that solenoid valve assembles mistake proofing
CN108775912A (en) * 2018-03-26 2018-11-09 广东鸿图科技股份有限公司 A kind of thermostat mistake proofing vision-based detection identification device and method
CN109129019A (en) * 2018-08-01 2019-01-04 成都飞机工业(集团)有限责任公司 A kind of on-line measuring device and its detection method of miniature workpiece flexible production line
CN208805156U (en) * 2018-10-26 2019-04-30 东莞光亚智能科技有限公司 A kind of battery on-line measuring device based on machine vision technique
CN110320215A (en) * 2019-08-09 2019-10-11 宜昌达瑞机电科技有限公司 Automotive air-conditioning controller vision detection system and method based on LBVIEW

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Application publication date: 20210521