CN105137259A - Detection device - Google Patents
Detection device Download PDFInfo
- Publication number
- CN105137259A CN105137259A CN201510507148.9A CN201510507148A CN105137259A CN 105137259 A CN105137259 A CN 105137259A CN 201510507148 A CN201510507148 A CN 201510507148A CN 105137259 A CN105137259 A CN 105137259A
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- cylinder
- industrial computer
- electronic box
- deck plate
- frame
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Abstract
The invention relates to the technical field of machinery, and specifically relates to a detection device. The detection device comprises a frame and is characterized in that a deck plate is arranged at the middle part of the frame; horizontal pen-shaped cylinders are respectively arranged at the left and right sides on the deck plate; rotation compaction cylinders are respectively arranged at the front side and the back side of each horizontal pen-shaped cylinder; a color sensor is arranged between each horizontal pen-shaped cylinder and each rotation compaction cylinder; cameras are arranged on the frame above the deck plate; and an electric detection plug is arranged at the corner at the front side of the deck plate. Compared with the prior art, the detection device can use a program to control cameras to take pictures for a ceiling and starts detecting configured colors and on-off of wire harness, and is provided with functions for preventing mis-assembling of assembly and detecting neglected assembling, and can display the result on a display after determination on the device; and the detection device can completely eradicate an automobile ceiling configuration determination, neglected assembling and mis-assembling, and can be communicated with a host of a factory to reduce the stock so that the working efficiency can be improved greatly and the beat of the factory and the requirement for stock control for the factory can be satisfied.
Description
Technical field
The present invention relates to field of mechanical technique, specifically a kind of checkout equipment.
Background technology
Traditional wrongly installed dress of roof of the vehicle Assembly part leakproof and wire harness bulb on off test are all that manual work judges, the ceiling having neglected loading misloading and wire harness short circuit is caused to be passed to client like this, and due to the manual operation of workman, the speed completed is slow, work efficiency is low, can not reach the needs of beat.
Summary of the invention
The present invention is for overcoming the deficiencies in the prior art, there is provided a kind of service routine to control camera to take pictures to ceiling, and start the equipment detecting configuration color and wire harness break-make, possess assembling anti-misloading, neglected loading checking function, without the need to manual operations, testing result directly shows over the display, centre does not have artificial factor, improve the reliability detected, and work efficiency improves greatly, meets the beat demand of factory.
For achieving the above object, design a kind of checkout equipment, comprise frame, it is characterized in that: the middle part of frame is provided with deck plate, the left and right sides be positioned on deck plate is respectively equipped with horizontal pen cylinder, and the both sides, front and back of horizontal pen cylinder are respectively equipped with and rotatably compress cylinder; Described horizontal pen cylinder and rotatably compress between cylinder and be provided with color sensor; The frame be positioned at above deck plate is provided with camera; Be positioned at corner on front side of deck plate and be provided with electric-examination plug.
The side being positioned at frame is connected with light-emitting diode display, and the frame be positioned at below light-emitting diode display is provided with industrial computer electronic box, and the top of industrial computer electronic box is provided with bar code printer and scanner; Frame between light-emitting diode display and industrial computer electronic box is provided with start button.
The frame be positioned at below deck plate is provided with air-channel system.
Described horizontal pen cylinder is at least provided with 8.
The described cylinder that rotatably compresses at least is provided with 4.
Described color sensor is at least provided with 4.
Described camera is at least provided with 10.
Described industrial computer electronic box inside is provided with PLC software controlled machine, and described software flow is as follows:
(1) equipment original state, industrial computer electronic box is opened;
(2) the roof of the vehicle product that will detect is positioned on deck plate by workman, and the harness connector plug of roof of the vehicle product is inserted electric-examination plug;
(3) scanner scans the bar code on roof of the vehicle product and the bar code on harness connector plug in order;
(4) PLC in industrial computer electronic box judges that whether two bar codes are consistent, is automatically generate detection, otherwise equipment alarm;
(5) open start button, rotatably compress cylinder and horizontal pen cylinder do rotate, translation motion pushes down ceiling;
(6) PLC in industrial computer electronic box judges to rotatably compress the rotation of cylinder and horizontal pen cylinder and whether translating stroke puts in place, is, opens camera and color sensor detects, otherwise reopens and rotatably compress cylinder and horizontal pen cylinder;
(7) camera and color sensor carry out every detection, and send result to PLC in industrial computer electronic box;
(8) whether the PLC judged result in industrial computer electronic box is consistent with setting value, is that result all shows green, otherwise by shown in red for unmatched result, carries out Repair for workman;
(9) roof of the vehicle Product checking result all qualified after, the PLC in industrial computer electronic box generates bar code automatically, and is printed by bar code printer, by workman, bar code is attached to the correct position of roof of the vehicle product;
(10) rotatably compress cylinder and horizontal pen cylinder automatically resets, the harness connector plug of roof of the vehicle product is extracted electric-examination plug, takes off roof of the vehicle product.
The present invention compared with the existing technology, there is provided a kind of service routine to control camera to take pictures to ceiling, and start the equipment detecting configuration color and wire harness break-make, possess assembling anti-misloading, neglected loading checking function, equipment judge rear and by result display over the display, stop roof of the vehicle configuration determination and neglected loading misloading, and reduce stock with factory host communication, and work efficiency improves greatly, meet the beat of factory and control inventory requirements.
Accompanying drawing explanation
Fig. 1 is structural front view of the present invention.
Fig. 2 is structure vertical view of the present invention.
Fig. 3 is structure side view of the present invention.
Fig. 4 is software flow pattern of the present invention.
See Fig. 1 to Fig. 3,1 is frame, and 2 is deck plate, and 3 for rotatably compressing cylinder, and 4 is horizontal pen cylinder, 5 is color sensor, and 6 is electric-examination plug, and 7 is light-emitting diode display, and 8 is start button, and 9 is bar code printer, 10 is industrial computer electronic box, and 11 is camera, and 12 is scanner, and 13 is air-channel system.
Embodiment
The present invention is described further with reference to the accompanying drawings below.
As shown in Figure 1 to Figure 3, the middle part of frame 1 is provided with deck plate 2, and the left and right sides be positioned on deck plate 2 is respectively equipped with horizontal pen cylinder 4, and the both sides, front and back of horizontal pen cylinder 4 are respectively equipped with and rotatably compress cylinder 3; Described horizontal pen cylinder 4 and rotatably compress between cylinder 3 and be provided with color sensor 5; The frame 1 be positioned at above deck plate 2 is provided with camera 11; Be positioned at corner on front side of deck plate 2 and be provided with electric-examination plug 6.
The side being positioned at frame 1 is connected with light-emitting diode display 7, and the frame 1 be positioned at below light-emitting diode display 7 is provided with industrial computer electronic box 10, and the top of industrial computer electronic box 10 is provided with bar code printer 9 and scanner 12; Frame 1 between light-emitting diode display 7 and industrial computer electronic box 10 is provided with start button 8.
The frame 1 be positioned at below deck plate 2 is provided with air-channel system 13.
Horizontal pen cylinder 4 is at least provided with 8.
Rotatably compress cylinder 3 and be at least provided with 4.
Color sensor 5 is at least provided with 4.
Camera 11 is at least provided with 10.
Industrial computer electronic box 10 inside is provided with PLC software controlled machine, and described software flow is as follows:
(1) equipment original state, industrial computer electronic box is opened;
(2) the roof of the vehicle product that will detect is positioned on deck plate by workman, and the harness connector plug of roof of the vehicle product is inserted electric-examination plug;
(3) scanner scans the bar code on roof of the vehicle product and the bar code on harness connector plug in order;
(4) PLC in industrial computer electronic box judges that whether two bar codes are consistent, is automatically generate detection, otherwise equipment alarm;
(5) open start button, rotatably compress cylinder and horizontal pen cylinder do rotate, translation motion pushes down ceiling;
(6) PLC in industrial computer electronic box judges to rotatably compress the rotation of cylinder and horizontal pen cylinder and whether translating stroke puts in place, is, opens camera and color sensor detects, otherwise reopens and rotatably compress cylinder and horizontal pen cylinder;
(7) camera and color sensor carry out every detection, and send result to PLC in industrial computer electronic box;
(8) whether the PLC judged result in industrial computer electronic box is consistent with setting value, is that result all shows green, otherwise by shown in red for unmatched result, carries out Repair for workman;
(9) roof of the vehicle Product checking result all qualified after, the PLC in industrial computer electronic box generates bar code automatically, and is printed by bar code printer, by workman, bar code is attached to the correct position of roof of the vehicle product;
(10) rotatably compress cylinder and horizontal pen cylinder automatically resets, the harness connector plug of roof of the vehicle product is extracted electric-examination plug, takes off roof of the vehicle product.
Workflow: the first step, power-on, opens industrial computer electronic box 10; Second step, put roof of the vehicle product, put into by the harness connector plug of roof of the vehicle product inside electric-examination plug 6, hand-held scanner 12 scans roof of the vehicle product bar code and wire harness bar code in order, and the PLC inside industrial computer electronic box 10 automatically generates detection automatically on light-emitting diode display 7; 3rd, press start button 8, rotatably compress cylinder 3 and rotate with horizontal pen cylinder 4 and push down ceiling; 4th step, the camera 11 in frame 1 starts to take pictures, and color sensor 5 starts to detect simultaneously; 5th step, data are sent to the PLC of industrial computer electronic box 10 li and are presented at above light-emitting diode display 7 by testing result, are that redness then illustrates likely neglected loading or the loading error of this part of product if any result, need press stop button and be taken off by product and reprocess; If result is all green explanation ceiling assembly is pieces O.K., then automatically generate bar code, bar code printer 9 prints, and bar code is attached to the correct position of roof of the vehicle product by operator; 6th step, rotatably compresses cylinder 3 and automatically resets with horizontal pen cylinder 4, pin socket button and extract electric-examination plug 6, take off roof of the vehicle product.
By with upper type, equipment completes the wrongly installed dress of leakproof and the electro-detection process of whole workpiece.Equipment increases image camera system, possesses testing product assembly part and has nonfunctional, and speed detects complete PLC data sent to by controller in electronic box instantaneously, makes recognition detection more stable, significantly improves production efficiency.
Claims (8)
1. a checkout equipment, comprise frame, it is characterized in that: the middle part of frame (1) is provided with deck plate (2), and the left and right sides be positioned on deck plate (2) is respectively equipped with horizontal pen cylinder (4), the both sides, front and back of horizontal pen cylinder (4) are respectively equipped with and rotatably compress cylinder (3); Described horizontal pen cylinder (4) and rotatably compress between cylinder (3) and be provided with color sensor (5); The frame (1) being positioned at deck plate (2) top is provided with camera (11); Be positioned at deck plate (2) front side corner and be provided with electric-examination plug (6).
2. a kind of checkout equipment according to claim 1, it is characterized in that: the side being positioned at frame (1) is connected with light-emitting diode display (7), the frame (1) being positioned at light-emitting diode display (7) below is provided with industrial computer electronic box (10), and the top of industrial computer electronic box (10) is provided with bar code printer (9) and scanner (12); The frame (1) be positioned between light-emitting diode display (7) and industrial computer electronic box (10) is provided with start button (8).
3. a kind of checkout equipment according to claim 1, is characterized in that: the frame (1) being positioned at deck plate (2) below is provided with air-channel system (13).
4. a kind of checkout equipment according to claim 1, is characterized in that: described horizontal pen cylinder (4) is at least provided with 8.
5. a kind of checkout equipment according to claim 1, is characterized in that: the described cylinder (3) that rotatably compresses at least is provided with 4.
6. a kind of checkout equipment according to claim 1, is characterized in that: described color sensor (5) is at least provided with 4.
7. a kind of checkout equipment according to claim 1, is characterized in that: described camera (11) is at least provided with 10.
8. a kind of checkout equipment according to claim 2, is characterized in that: described industrial computer electronic box (10) inside is provided with PLC software controlled machine, and described software flow is as follows:
(1) equipment original state, industrial computer electronic box is opened;
(2) the roof of the vehicle product that will detect is positioned on deck plate by workman, and the harness connector plug of roof of the vehicle product is inserted electric-examination plug;
(3) scanner scans the bar code on roof of the vehicle product and the bar code on harness connector plug in order;
(4) PLC in industrial computer electronic box judges that whether two bar codes are consistent, is automatically generate detection, otherwise equipment alarm;
(5) open start button, rotatably compress cylinder and horizontal pen cylinder do rotate, translation motion pushes down ceiling;
(6) PLC in industrial computer electronic box judges to rotatably compress the rotation of cylinder and horizontal pen cylinder and whether translating stroke puts in place, is, opens camera and color sensor detects, otherwise reopens and rotatably compress cylinder and horizontal pen cylinder;
(7) camera and color sensor carry out every detection, and send result to PLC in industrial computer electronic box;
(8) whether the PLC judged result in industrial computer electronic box is consistent with setting value, is that result all shows green, otherwise by shown in red for unmatched result, carries out Repair for workman;
(9) roof of the vehicle Product checking result all qualified after, the PLC in industrial computer electronic box generates bar code automatically, and is printed by bar code printer, by workman, bar code is attached to the correct position of roof of the vehicle product;
(10) rotatably compress cylinder and horizontal pen cylinder automatically resets, the harness connector plug of roof of the vehicle product is extracted electric-examination plug, takes off roof of the vehicle product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510507148.9A CN105137259B (en) | 2015-08-18 | 2015-08-18 | A kind of detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510507148.9A CN105137259B (en) | 2015-08-18 | 2015-08-18 | A kind of detection device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105137259A true CN105137259A (en) | 2015-12-09 |
| CN105137259B CN105137259B (en) | 2018-06-08 |
Family
ID=54722674
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510507148.9A Expired - Fee Related CN105137259B (en) | 2015-08-18 | 2015-08-18 | A kind of detection device |
Country Status (1)
| Country | Link |
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| CN (1) | CN105137259B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109668634A (en) * | 2017-10-15 | 2019-04-23 | 西德科东昌汽车座椅技术有限公司 | Automobile interior decoration color error prevention device and its application method |
| CN110160755A (en) * | 2018-03-12 | 2019-08-23 | 金华市弘驰科技有限公司 | The detection assembly line and characterization processes and characterization processes of a kind of inlet water solenoid valve |
| CN110879420A (en) * | 2018-09-05 | 2020-03-13 | 淮安中科科创精密机械科技有限公司 | Fool-proof device for visual inspection of clamp spring of yacht gear shifter |
| CN112824018A (en) * | 2019-11-21 | 2021-05-21 | 成都飞机工业（集团）有限责任公司 | Production line vision auxiliary part clamping workstation |
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| CN201555559U (en) * | 2009-12-15 | 2010-08-18 | 方向阳 | Automobile wiring harness machine visual detection device |
| CN201935872U (en) * | 2010-12-10 | 2011-08-17 | 苏州华昌机电有限公司 | Automobile combination switch detector |
| JP2012047675A (en) * | 2010-08-30 | 2012-03-08 | Hioki Ee Corp | Inspection device |
| CN202305716U (en) * | 2011-09-30 | 2012-07-04 | 长城汽车股份有限公司 | Automobile wire inspecting device capable of detecting lamp and finding wrong wiring harness connection |
| CN203385818U (en) * | 2013-08-09 | 2014-01-08 | 科络普线束技术（昆山）有限公司 | Novel color error-proofing testing device |
| CN204989373U (en) * | 2015-08-18 | 2016-01-20 | 上海明匠智能系统有限公司 | Detection device |
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2015
- 2015-08-18 CN CN201510507148.9A patent/CN105137259B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201548645U (en) * | 2009-11-10 | 2010-08-11 | 上海吉翔汽车车顶饰件有限责任公司 | Apparatus for performing on-line electric detection to the cresting module assembly |
| CN201555559U (en) * | 2009-12-15 | 2010-08-18 | 方向阳 | Automobile wiring harness machine visual detection device |
| JP2012047675A (en) * | 2010-08-30 | 2012-03-08 | Hioki Ee Corp | Inspection device |
| CN201935872U (en) * | 2010-12-10 | 2011-08-17 | 苏州华昌机电有限公司 | Automobile combination switch detector |
| CN202305716U (en) * | 2011-09-30 | 2012-07-04 | 长城汽车股份有限公司 | Automobile wire inspecting device capable of detecting lamp and finding wrong wiring harness connection |
| CN203385818U (en) * | 2013-08-09 | 2014-01-08 | 科络普线束技术（昆山）有限公司 | Novel color error-proofing testing device |
| CN204989373U (en) * | 2015-08-18 | 2016-01-20 | 上海明匠智能系统有限公司 | Detection device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109668634A (en) * | 2017-10-15 | 2019-04-23 | 西德科东昌汽车座椅技术有限公司 | Automobile interior decoration color error prevention device and its application method |
| CN110160755A (en) * | 2018-03-12 | 2019-08-23 | 金华市弘驰科技有限公司 | The detection assembly line and characterization processes and characterization processes of a kind of inlet water solenoid valve |
| CN110879420A (en) * | 2018-09-05 | 2020-03-13 | 淮安中科科创精密机械科技有限公司 | Fool-proof device for visual inspection of clamp spring of yacht gear shifter |
| CN112824018A (en) * | 2019-11-21 | 2021-05-21 | 成都飞机工业（集团）有限责任公司 | Production line vision auxiliary part clamping workstation |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105137259B (en) | 2018-06-08 |
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Granted publication date: 20180608 Termination date: 20190818 |
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