CN112822462A - Intelligent factory monitoring system - Google Patents
Intelligent factory monitoring system Download PDFInfo
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- CN112822462A CN112822462A CN202110171709.8A CN202110171709A CN112822462A CN 112822462 A CN112822462 A CN 112822462A CN 202110171709 A CN202110171709 A CN 202110171709A CN 112822462 A CN112822462 A CN 112822462A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 50
- 238000005265 energy consumption Methods 0.000 claims abstract description 43
- 230000005540 biological transmission Effects 0.000 claims abstract description 30
- 238000007405 data analysis Methods 0.000 claims abstract description 19
- 238000004458 analytical method Methods 0.000 claims description 37
- 230000004297 night vision Effects 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
- G08B21/24—Reminder alarms, e.g. anti-loss alarms
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- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Signal Processing (AREA)
- Testing Or Calibration Of Command Recording Devices (AREA)
Abstract
The invention discloses an intelligent factory monitoring system, which relates to the technical field of monitoring systems and comprises a monitoring module, a transmission module, a host mechanism and an alarm module, wherein the monitoring module is connected with the host mechanism through the transmission module, the host mechanism is connected with the alarm module, the monitoring module comprises a camera, a vibration sensor, a temperature sensor and an energy consumption sensor, the host mechanism comprises a display screen and a data analysis module, the camera is connected with the display screen through the transmission module, the vibration sensor is connected with the temperature sensor through the data analysis module, and the data analysis module is connected with the energy consumption sensor, the intelligent factory monitoring system has the beneficial effects that: through the installation and use of the system, the intelligent monitoring of a factory is realized, the management is enhanced, the working efficiency is improved, the management personnel can conveniently and timely connect the factory environment and the working efficiency, and the system is more convenient and rapid.
Description
Technical Field
The invention relates to the technical field of monitoring systems, in particular to an intelligent factory monitoring system.
Background
The monitoring system is also called as a closed circuit television monitoring system, and a typical monitoring system mainly comprises five parts, namely front-end audio and video acquisition equipment, audio and video transmission equipment and rear-end storage, control and display equipment, wherein the rear-end equipment can be further divided into central control equipment and sub-control equipment. The front-end and back-end devices have various configurations, and the connection between them (also called transmission system) can be realized by various means such as coaxial cable, twisted pair, optical fiber, microwave, wireless, etc.
The intelligent monitoring system has the advantages that the intelligent monitoring system is multiple in modern intelligent factory equipment, the operation cost of an enterprise can be reduced by adopting a reasonable monitoring scheme, the purpose of fine management of the enterprise is realized, meanwhile, the convenience of energy conservation and system management and control is considered, and therefore the intelligent monitoring system for the production line intelligent production line can monitor energy consumption information and necessary safety production information in an all-around mode, realize intelligent management and control, is convenient to operate and manage and can monitor remotely.
Disclosure of Invention
The invention aims to provide an intelligent factory monitoring system aiming at the defects and shortcomings in the prior art so as to realize intelligent monitoring of a factory, strengthen management and improve working efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides an intelligent factory monitored control system, it includes monitoring module 1, transmission module 2, host computer mechanism 3, alarm module 4, monitoring module 1 is connected with host computer mechanism 3 through transmission module 2, alarm module 4 is connected to host computer mechanism 3, monitoring module 1 has included camera 11, vibrations sensor 12, temperature sensor 13, energy consumption sensor 14, host computer mechanism 3 has included display screen 31, data analysis module 32, camera 11 is connected through transmission module 2 with display screen 31, vibrations sensor 12 is connected data analysis module 32 with temperature sensor 13, energy consumption sensor 14 is connected to data analysis module 32.
Preferably, the data analysis module 32 includes a vibration analysis module 321, a temperature analysis module 322, and an energy consumption analysis module 323, the vibration sensor 12 is connected to the vibration analysis module 321, the temperature sensor 13 is connected to the temperature analysis module 322, and the energy consumption analysis module 323 is connected to the energy consumption sensor 14.
Preferably, the camera 11 is a Haokangwei 200-ten-thousand outdoor monitoring poe night vision 50-meter high-definition monitoring camera.
Optimally, the display screen 31 is an AOC43F12 monitoring display.
Optimally, the vibration sensor 12 Longzhiri vibration transmitter HZD-B-8B vibration sensor.
Preferably, the temperature sensor 13 is an iridescent temperature sensor PT 100.
Optimally, the energy consumption sensor 14 is a peaceflair PZEM-004 alternating current LED nixie tube digital display power monitor.
Preferably, the transmission module 2 is connected with the monitoring module 1 and the host mechanism 3 in a wireless connection manner.
The working principle of the invention is as follows: when the device is used, the camera 11 is connected with the host mechanism 3 through the transmission module 2 so as to transmit image data and display the transmitted image data through the display screen 31, the vibration sensor 12 is connected with the host mechanism 3 through the transmission module 2 so as to transmit machine vibration data and display the transmitted vibration data through the display screen 31, the temperature sensor 13 is connected with the host mechanism 3 through the transmission module 2 so as to transmit machine temperature data and display the transmitted temperature data through the display screen 31, the energy consumption sensor 14 transmits machine energy consumption data in a factory to the host mechanism 3 through the transmission module 2 so as to monitor operation energy consumption data of the device and display the operation energy consumption data through the display screen 31 of the host mechanism 3, wherein the vibration analysis module 321, the temperature analysis module 322 and the energy consumption analysis module 323 on the data analysis module 32, and is integrated in the host mechanism 3, the vibration analysis module 321 is connected with the alarm module 4 through the transmission module 2 by receiving the vibration data transmitted by the vibration sensor 12 and measuring the vibration data of the machine through the threshold value set by the vibration analysis module 321, analyzing the operation condition of the equipment, automatically giving an alarm when the operation vibration condition of the equipment exceeds the threshold value, and transmitting specific equipment information to the host mechanism 3, wherein the problem is located, related personnel is reminded to carry out maintenance, and the vibration condition of the equipment operation is displayed on the display screen 31 in real time, the temperature analysis module 322 is connected with the alarm module 4 through the transmission module 2 by receiving the temperature data transmitted by the temperature sensor 13, the operation condition of the equipment is analyzed through the threshold value set by the temperature analysis module 322, when the operation temperature condition of the equipment exceeds the threshold value, the alarm is automatically given, and the specific equipment information and the problem are transmitted to the host mechanism 3, the energy consumption analysis module 323 displays the energy consumption condition of the factory on the display screen 31 in real time in a billboard mode by receiving the energy consumption data transmitted by the energy consumption sensor 14 of the production equipment, and intelligently analyzes the electricity utilization conditions of different time periods and different areas according to the energy consumption data.
After the technical scheme is adopted, the invention has the beneficial effects that: through the installation and use of the system, the intelligent monitoring of a factory is realized, the management is enhanced, the working efficiency is improved, the management personnel can conveniently and timely connect the factory environment and the working efficiency, and the system is more convenient and rapid.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a block diagram of the connection of the data analysis module 32 in the present invention.
Description of reference numerals: the monitoring system comprises a monitoring module 1, a transmission module 2, a host mechanism 3, an alarm module 4, a camera 11, a vibration sensor 12, a temperature sensor 13, an energy consumption sensor 14, a display screen 31, a data analysis module 32, a vibration analysis module 321, a temperature analysis module 322 and an energy consumption analysis module 323.
Detailed Description
Referring to fig. 1 to 2, the technical solution adopted by the present embodiment is: it includes monitoring module 1, transmission module 2, host computer mechanism 3, alarm module 4, monitoring module 1 is connected with host computer mechanism 3 through transmission module 2, alarm module 4 is connected to host computer mechanism 3, monitoring module 1 has included camera 11, vibrations sensor 12, temperature sensor 13, energy consumption sensor 14, host computer mechanism 3 has included display screen 31, data analysis module 32, camera 11 is connected through transmission module 2 with display screen 31, vibrations sensor 12 is connected data analysis module 32 with temperature sensor 13, energy consumption sensor 14 is connected to data analysis module 32.
The working principle of the invention is as follows: when the device is used, the camera 11 is connected with the host mechanism 3 through the transmission module 2 so as to transmit image data and display the transmitted image data through the display screen 31, the vibration sensor 12 is connected with the host mechanism 3 through the transmission module 2 so as to transmit machine vibration data and display the transmitted vibration data through the display screen 31, the temperature sensor 13 is connected with the host mechanism 3 through the transmission module 2 so as to transmit machine temperature data and display the transmitted temperature data through the display screen 31, the energy consumption sensor 14 transmits machine energy consumption data in a factory to the host mechanism 3 through the transmission module 2 so as to monitor operation energy consumption data of the device and display the operation energy consumption data through the display screen 31 of the host mechanism 3, wherein the vibration analysis module 321, the temperature analysis module 322 and the energy consumption analysis module 323 on the data analysis module 32, and is integrated in the host mechanism 3, the vibration analysis module 321 is connected with the alarm module 4 through the transmission module 2 by receiving the vibration data transmitted by the vibration sensor 12 and measuring the vibration data of the machine through the threshold value set by the vibration analysis module 321, analyzing the operation condition of the equipment, automatically giving an alarm when the operation vibration condition of the equipment exceeds the threshold value, and transmitting specific equipment information to the host mechanism 3, wherein the problem is located, related personnel is reminded to carry out maintenance, and the vibration condition of the equipment operation is displayed on the display screen 31 in real time, the temperature analysis module 322 is connected with the alarm module 4 through the transmission module 2 by receiving the temperature data transmitted by the temperature sensor 13, the operation condition of the equipment is analyzed through the threshold value set by the temperature analysis module 322, when the operation temperature condition of the equipment exceeds the threshold value, the alarm is automatically given, and the specific equipment information and the problem are transmitted to the host mechanism 3, the energy consumption analysis module 323 displays the energy consumption condition of the factory on the display screen 31 in real time in a billboard mode by receiving the energy consumption data transmitted by the energy consumption sensor 14 of the production equipment, and intelligently analyzes the electricity utilization conditions of different time periods and different areas according to the energy consumption data.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (8)
1. An intelligent factory monitoring system, which is characterized in that: it includes monitoring module (1), transmission module (2), host computer mechanism (3), alarm module (4), monitoring module (1) is connected with host computer mechanism (3) through transmission module (2), alarm module (4) is connected in host computer mechanism (3), monitoring module (1) has included camera (11), vibrations sensor (12), temperature sensor (13), energy consumption sensor (14), host computer mechanism (3) have included display screen (31), data analysis module (32), camera (11) are connected through transmission module (2) with display screen (31), vibrations sensor (12) are connected data analysis module (32) with temperature sensor (13), energy consumption sensor (14) are connected in data analysis module (32).
2. The intelligent plant monitoring system of claim 1, wherein: the data analysis module (32) comprises a vibration analysis module (321), a temperature analysis module (322) and an energy consumption analysis module (323), the vibration sensor (12) is connected with the vibration analysis module (321), the temperature sensor (13) is connected with the temperature analysis module (322), and the energy consumption analysis module (323) is connected with the energy consumption sensor (14).
3. The intelligent plant monitoring system of claim 1, wherein: the camera (11) is a Haokangwei 200-ten-thousand outdoor monitoring poe night vision 50-meter high-definition monitoring camera.
4. The intelligent plant monitoring system of claim 1, wherein: the display screen (31) is an AOC43F12 monitoring display.
5. The intelligent plant monitoring system of claim 1, wherein: the vibration sensor (12) is a Longzhiri vibration transmitter HZD-B-8B vibration sensor.
6. The intelligent plant monitoring system of claim 1, wherein: the temperature sensor (13) is an iridescence temperature sensor PT 100.
7. The intelligent plant monitoring system of claim 1, wherein: the energy consumption sensor (14) is a peaceflair PZEM-004 alternating current LED nixie tube digital display power monitor.
8. The intelligent plant monitoring system of claim 1, wherein: the transmission module (2) is connected with the monitoring module (1) and the host mechanism (3) in a wireless connection mode.
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CN202110171709.8A CN112822462A (en) | 2021-02-08 | 2021-02-08 | Intelligent factory monitoring system |
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CN202110171709.8A CN112822462A (en) | 2021-02-08 | 2021-02-08 | Intelligent factory monitoring system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113183389A (en) * | 2021-06-08 | 2021-07-30 | 浙江润阳新材料科技股份有限公司 | Foaming furnace with monitoring and alarming functions and foaming process |
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Application publication date: 20210518 |