CN207879575U - A kind of air compressor machine energy efficiency monitoring system - Google Patents
A kind of air compressor machine energy efficiency monitoring system Download PDFInfo
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- CN207879575U CN207879575U CN201820087607.1U CN201820087607U CN207879575U CN 207879575 U CN207879575 U CN 207879575U CN 201820087607 U CN201820087607 U CN 201820087607U CN 207879575 U CN207879575 U CN 207879575U
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- air compressor
- compressor machine
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- energy efficiency
- interface module
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Abstract
The utility model discloses a kind of air compressor machine energy efficiency monitoring systems, including controller, human-computer interaction interface, data interface module, data gateway, cloud platform, air compressor system, compressed air pipe network and multiple air compressor machines；The data interface module is connect with the sensor for being arranged in air compressor system, compressed air pipe network and each air compressor machine respectively；The controller is connect with human-computer interaction interface and data interface module respectively, and the data interface module is connected by data gateway with cloud platform.Intelligent energy efficiency monitoring may be implemented in this system, and entire air compressor system can be carried out automatically controlling, intelligence degree is high, and by the way that efficiency monitoring data is sent to cloud platform, it can reflect air compressor machine working condition comprehensively, after breaking down, the data that user can obtain cloud platform preservation carry out accident analysis, integrality, the trackability for having ensured data-link, can be widely applied in air compressor machine monitoring trade.
Description
Technical field
The utility model is related to air compressor machine control technology fields, more particularly to a kind of air compressor machine energy efficiency monitoring system.
Background technology
Air compressor machine is electrical equipment important in field of industrial production, the normal work of air compressor machine, to industrial peace
It is complete to carry out, there is vital effect.With the development of technology, air compressor machine also tends to intelligent development.But at present to sky
The monitor mode of press routine is that pneumatics machine monitoring and maintenance are carried out by way of manually patrolling, this mode can not and
The real-time running data of Shi Jilu air compressor machines cannot understand the operating status of air compressor machine in time, and time-consuming and laborious, cannot be timely
It was found that hidden danger when compressor operation, often could be found after air compressor machine is out of service or the long period of breaking down former
Barrier.And this mode manually patrolled, mainly by the point value of manual record inspection process, one side manual record may be deposited
It is slipping, on the other hand, manual record interval is generally longer, can not comprehensively reflect air compressor machine working condition, break down
Afterwards, it is also difficult to trace failure cause etc. by recording data.
Utility model content
In order to solve the above technical problems, the purpose of this utility model is to provide a kind of air compressor machine energy efficiency monitoring system.
Technical solution adopted by the utility model to solve its technical problems is：
A kind of air compressor machine energy efficiency monitoring system, including controller, human-computer interaction interface, data interface module, data gateway,
Cloud platform, air compressor system, compressed air pipe network and multiple air compressor machines；
The data interface module respectively with the biography in air compressor system, compressed air pipe network and each air compressor machine is set
Sensor connects；
The controller is connect with human-computer interaction interface and data interface module respectively, and the data interface module passes through number
It is connected with cloud platform according to gateway.
Further, the data gateway uses wireless data gateway.
Further, mode is connected to intelligent mobile terminal to the wireless data gateway by radio communication.
Further, the sensor being arranged in air compressor system includes air tank pressure gauge, air compressor machine outlet stream gauge and ring
Border thermometer, the air tank pressure gauge, air compressor machine outlet stream gauge and environment temperature meter are connected to by MODBUS interfaces
Data interface module.
Further, the sensor being arranged in compressed air pipe network includes terminal pipe network pressure gauge, the terminal ductwork pressure
Table is connected to data interface module by communication bus.
Further, it includes ammeter, air compressor machine outlet stream gauge, drying machine outlet that the sensor in each air compressor machine, which is arranged,
Flowmeter, the ammeter, air compressor machine outlet stream gauge, drying machine outlet stream gauge are connected to data by MODBUS interfaces and connect
Mouth mold block；
Each air compressor machine is additionally provided with host and relay unit, and the host is connected to data by MODBUS interfaces
Interface module, the relay unit are connected to data interface module by communication bus.
Further, the data interface module uses PLC signal acquisition cabinets.
Further, the air compressor machine energy efficiency monitoring system further includes monitoring camera-shooting module, and the monitoring camera-shooting module includes
Holder decoder, automatically controlled holder unit and the first image acquisition units on automatically controlled holder unit, the holder solution
Code device and the first image acquisition units are connect by data interface module with cloud platform, the holder decoder and automatically controlled holder
Unit connects.
Further, the air compressor machine energy efficiency monitoring system further includes local camera shooting display module, the local camera shooting display
Module includes the second image acquisition units, image decoding chip, network hard disk video recorder and display unit, and the local camera shooting is aobvious
Show that module is connect by image decoding chip with network hard disk video recorder, the output end of the network hard disk video recorder and display are single
Member connection, the network hard disk video recorder are connect by data interface module with cloud platform.
Further, the controller is also associated with warning information sending module and acousto-optic alarm module.
The utility model has the beneficial effects that：A kind of air compressor machine energy efficiency monitoring system, including controller, human-computer interaction circle
Face, data interface module, data gateway, cloud platform, air compressor system, compressed air pipe network and multiple air compressor machines；The data
Interface module is connect with the sensor for being arranged in air compressor system, compressed air pipe network and each air compressor machine respectively；The control
Device processed is connect with human-computer interaction interface and data interface module respectively, and the data interface module passes through data gateway and cloud platform
Connection.Intelligent energy efficiency monitoring may be implemented in this system, and can be carried out automatically controlling to entire air compressor system, intelligent
Degree is high, and by the way that efficiency monitoring data is sent to cloud platform, can reflect air compressor machine working condition comprehensively, and event is occurring
After barrier, the data that user can obtain cloud platform preservation carry out accident analysis, have ensured integrality, the trackability of data-link.
Description of the drawings
Fig. 1 is the structure diagram of the air compressor machine energy efficiency monitoring system of the utility model；
Fig. 2 is the structural schematic diagram of data interface module in specific embodiment of the utility model.
Specific implementation mode
Referring to Fig.1, the utility model provides a kind of air compressor machine energy efficiency monitoring system, including controller, human-computer interaction circle
Face, data interface module, data gateway, cloud platform, air compressor system, compressed air pipe network and multiple air compressor machines；
The data interface module respectively with the biography in air compressor system, compressed air pipe network and each air compressor machine is set
Sensor connects；
The controller is connect with human-computer interaction interface and data interface module respectively, and the data interface module passes through number
It is connected with cloud platform according to gateway.
In the present embodiment, it can will be arranged in air compressor system, compressed air pipe network and each institute by data interface module
The sensing data for stating the sensor timing acquiring of air compressor machine is sent to controller, so as to by human-computer interaction interface to pneumatics
Function effect is monitored in real time, and constructs human-computer interaction interface to air compressor system, compressed air pipe network and multiple skies
The operating walk way of the electric control system of press without manual inspection, checks operation one by one.Furthermore it is possible to pass through data-interface
The sensing data that sensor acquires is sent to cloud platform by module, realizes the intelligent energy efficiency monitoring based on cloud platform, so as to
To be carried out automatically controlling to air compressor system, compressed air pipe network and multiple air compressor machines by cloud platform, to realize optimal energy
Effect is imitated, intelligence degree is high, and by the way that efficiency monitoring data is sent to cloud platform, can reflect that air compressor machine works comprehensively
Situation, after breaking down, the data that user can obtain cloud platform preservation carry out accident analysis, have ensured the complete of data-link
Property, trackability.
It is further used as preferred embodiment, the data gateway uses wireless data gateway.Using wireless data network
Pass mode is communicated, more convenient, has saved wiring cost.
It is further used as preferred embodiment, mode is connected to intelligent sliding to the wireless data gateway by radio communication
Dynamic terminal.Intelligent mobile terminal includes smart mobile phone, tablet computer, computer etc., intelligent mobile terminal by with cloud platform into
Row data interaction, to monitor air compressor machine efficiency in real time, in addition, intelligent mobile terminal can also link with cloud platform,
The electric control system of air compressor system, compressed air pipe network and multiple air compressor machines is controlled by cloud platform.
It is further used as preferred embodiment, the sensor being arranged in air compressor system includes air tank pressure gauge, sky
Press outlet stream gauge and environment temperature meter, the air tank pressure gauge, air compressor machine outlet stream gauge and environment temperature meter are logical
It crosses MODBUS interfaces and is connected to data interface module.
It is further used as preferred embodiment, the sensor being arranged in compressed air pipe network includes terminal ductwork pressure
Table, the terminal pipe network pressure gauge are connected to data interface module by communication bus.
It is further used as preferred embodiment, it includes that ammeter, air compressor machine go out that the sensor in each air compressor machine, which is arranged,
Mouth flowmeter, drying machine outlet stream gauge, the ammeter, air compressor machine outlet stream gauge, drying machine outlet stream gauge pass through
MODBUS interfaces are connected to data interface module；
Each air compressor machine is additionally provided with host and the relay unit for carrying out working state control to air compressor machine, institute
It states host and data interface module is connected to by MODBUS interfaces, the relay unit is connected to data by communication bus and connects
Mouth mold block.
Therefore, the present embodiment can acquire ammeter data, calorimeter data, the air compressor machine rate of discharge of multiple air compressor machines
It counts and is counted with drying machine rate of discharge, acquire system thermal table data, the air compressor machine of the whole system of air compressor system
Rate of discharge is counted to be counted with drying machine rate of discharge, and acquires the terminal pipe network pressure gauge of compressed air pipe network.From
And the energy efficiency monitoring to single air compressor machine may be implemented in this system, can also realize the energy efficiency monitoring to entire air compressor system,
The pressure monitor data to the terminal pipe network of compressed air pipe network are can be combined with, accident analysis is carried out.In addition, being pressed by acquiring
The pressure parameter of the terminal pipe network of contracting air pipe network, user can be according to the pressure parameters of pipe network different zones, to corresponding
Electric control system sets different adjustment parameters.
In addition, in the present embodiment, controller is connect by data interface module with cloud platform, can return to cloud platform
Data, such as analyze the control data for the intelligent mobile terminal that data or cloud platform are received.
It is further used as preferred embodiment, the data interface module uses PLC signal acquisition cabinets.PLC signals are adopted
Collect specific plc data collector or the PLC control cabinet used on the market of cabinet.
It is further used as preferred embodiment, the air compressor machine energy efficiency monitoring system further includes monitoring camera-shooting module, institute
It includes that holder decoder, automatically controlled holder unit and the first image on automatically controlled holder unit are adopted to state monitoring camera-shooting module
Collect unit, the holder decoder and the first image acquisition units are connected by data interface module and cloud platform and controller
It connects, the holder decoder is connect with automatically controlled holder unit.
Automatically controlled holder unit includes multiple automatically controlled holders, and the first image acquisition units include multiple cameras, each automatically controlled
Holder and a camera form a photographing module, are arranged and carry out Image Acquisition in a position of air compressor machine computer room.Pass through
After the control signal that cloud platform or controller are sent can be converted to electric signal by holder decoder, automatically controlled holder unit is driven
Automatically controlled holder acted accordingly, to drive the first image acquisition units camera rotated, when according to sensing
Device data monitoring can send control letter by cloud platform or controller to when breaking down to the camera near fault point
Number, to which the position for driving camera to turn in face of fault point by automatically controlled holder carries out image or video data acquiring, from
And the image of acquisition or video data is combined more fully to understand fault condition, realize timely, remote monitor, more
Safety.And the auto-focusing of camera can also be realized by the movement of automatically controlled holder, improve intelligence degree.
It is further used as preferred embodiment, the air compressor machine energy efficiency monitoring system further includes that local camera shooting shows mould
Block, the local camera shooting display module includes the second image acquisition units, image decoding chip, network hard disk video recorder and display
Unit, the local camera shooting display module are connect by image decoding chip with network hard disk video recorder, the network hard disc record
The output end of camera is connect with display unit, and the network hard disk video recorder is connect by data interface module with cloud platform.
Display unit is arranged in the local monitors rooms such as air compressor machine center monitoring room, the figure of the second image acquisition units acquisition
Picture or video data are recorded in real time at network hard disk video recorder after the decoding of image decoding chip, also referred to as in video server,
And the realtime graphic for being stored network hard disk video recorder by image decoding chip, it is sent to display unit and carries out real-time display,
Local real time monitoring may be implemented, can show the monitoring situation of air compressor machine computer room comprehensively.In addition, local camera shooting display module
The second image acquisition units being arranged, distinguish with the first image acquisition units, are mainly used for acquiring each in air compressor machine computer room
The image or video data of a angle realize daily monitoring, and also store monitoring image or video data, Ke Yibao local
The safety for demonstrate,proving data, improves the safety of this monitoring system, tracing back property of data.
Specifically, as shown in Fig. 2, data interface module includes PLC controller, MODBUS interface units, bus interface list
Member, first communications interface unit for carrying out data interaction with data gateway and for carrying out data interaction with controller
Second communications interface unit, PLC controller respectively with MODBUS interface units, Bus Interface Unit, the first communications interface unit
And second communications interface unit connection.When data gateway uses wireless data gateway, the first communications interface unit may be used
Wireless communication units such as wireless communication unit, such as wifi, NB-IoT etc..And NB-IoT wireless communication units have small power consumption
The advantages of, the power consumption with cloud platform communication process can be greatlyd save.
It is further used as preferred embodiment, the controller is also associated with warning information sending module and audible and visual alarm
Module.Audible and visual alarm module notifies phase in time for carrying out Real-time Alarm, warning information sending module for sending a warning message
Pass personnel.
It is to be illustrated to the preferable implementation of the utility model, but the invention is not limited to the reality above
Example is applied, those skilled in the art can also make various equivalent variations without departing from the spirit of the present invention
Or replace, these equivalent modifications or replacement are all contained in the application claim limited range.
Claims (10)
1. a kind of air compressor machine energy efficiency monitoring system, which is characterized in that including controller, human-computer interaction interface, data interface module,
Data gateway, cloud platform, air compressor system, compressed air pipe network and multiple air compressor machines；
The data interface module respectively with the sensor in air compressor system, compressed air pipe network and each air compressor machine is set
Connection；
The controller is connect with human-computer interaction interface and data interface module respectively, and the data interface module passes through data network
Pass is connected with cloud platform.
2. air compressor machine energy efficiency monitoring system according to claim 1, which is characterized in that the data gateway is using no line number
According to gateway.
3. air compressor machine energy efficiency monitoring system according to claim 2, which is characterized in that the wireless data gateway passes through nothing
Line is communicatively coupled to intelligent mobile terminal.
4. air compressor machine energy efficiency monitoring system according to claim 1, which is characterized in that the sensing in air compressor system is arranged
Device includes air tank pressure gauge, air compressor machine outlet stream gauge and environment temperature meter, the air tank pressure gauge, air compressor machine outlet stream
Gauge and environment temperature meter are connected to data interface module by MODBUS interfaces.
5. air compressor machine energy efficiency monitoring system according to claim 1, which is characterized in that the biography in compressed air pipe network is arranged
Sensor includes terminal pipe network pressure gauge, and the terminal pipe network pressure gauge is connected to data interface module by communication bus.
6. air compressor machine energy efficiency monitoring system according to claim 1, which is characterized in that the biography in each air compressor machine is arranged
Sensor includes ammeter, air compressor machine outlet stream gauge, drying machine outlet stream gauge, the ammeter, air compressor machine outlet stream gauge, drying
Machine outlet stream gauge is connected to data interface module by MODBUS interfaces；
Each air compressor machine is additionally provided with host and relay unit, and the host is connected to data-interface by MODBUS interfaces
Module, the relay unit are connected to data interface module by communication bus.
7. air compressor machine energy efficiency monitoring system according to claim 1, which is characterized in that the data interface module uses
PLC signal acquisition cabinets.
8. air compressor machine energy efficiency monitoring system according to claim 1, which is characterized in that the air compressor machine energy efficiency monitoring system
Further include monitoring camera-shooting module, the monitoring camera-shooting module includes holder decoder, automatically controlled holder unit and is mounted on automatically controlled
The first image acquisition units on holder unit, the holder decoder and the first image acquisition units pass through data-interface mould
Block is connect with cloud platform, and the holder decoder is connect with automatically controlled holder unit.
9. air compressor machine energy efficiency monitoring system according to claim 1, which is characterized in that the air compressor machine energy efficiency monitoring system
Further include local camera shooting display module, the local camera shooting display module include the second image acquisition units, image decoding chip,
Network hard disk video recorder and display unit, the local camera shooting display module pass through image decoding chip and network hard disk video recorder
Connection, the output end of the network hard disk video recorder are connect with display unit, and the network hard disk video recorder passes through data-interface
Module is connect with cloud platform.
10. air compressor machine energy efficiency monitoring system according to claim 1, which is characterized in that the controller is also associated with announcement
Alert information sending module and acousto-optic alarm module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820087607.1U CN207879575U (en) | 2018-01-16 | 2018-01-16 | A kind of air compressor machine energy efficiency monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820087607.1U CN207879575U (en) | 2018-01-16 | 2018-01-16 | A kind of air compressor machine energy efficiency monitoring system |
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| CN207879575U true CN207879575U (en) | 2018-09-18 |
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| CN201820087607.1U Active CN207879575U (en) | 2018-01-16 | 2018-01-16 | A kind of air compressor machine energy efficiency monitoring system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109238762A (en) * | 2018-10-18 | 2019-01-18 | 苏州鹏迈智能科技有限公司 | Automobile air compressor online testing device, system and method |
| CN110067739A (en) * | 2019-04-15 | 2019-07-30 | 湖南中普新能源科技有限公司 | Air compressor machine energy efficiency monitoring method based on big data |
| CN110714908A (en) * | 2019-10-18 | 2020-01-21 | 蘑菇物联技术（深圳）有限公司 | Joint control method and system for air compression station |
| CN112610459A (en) * | 2020-12-31 | 2021-04-06 | 深圳市永捷机电工程技术有限公司 | Intelligent group control energy-saving system and method for air compressors |
-
2018
- 2018-01-16 CN CN201820087607.1U patent/CN207879575U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109238762A (en) * | 2018-10-18 | 2019-01-18 | 苏州鹏迈智能科技有限公司 | Automobile air compressor online testing device, system and method |
| CN110067739A (en) * | 2019-04-15 | 2019-07-30 | 湖南中普新能源科技有限公司 | Air compressor machine energy efficiency monitoring method based on big data |
| CN110714908A (en) * | 2019-10-18 | 2020-01-21 | 蘑菇物联技术（深圳）有限公司 | Joint control method and system for air compression station |
| CN112610459A (en) * | 2020-12-31 | 2021-04-06 | 深圳市永捷机电工程技术有限公司 | Intelligent group control energy-saving system and method for air compressors |
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