CN112815638A - Method for drying erythromycin thiocyanate fungus residues - Google Patents

Method for drying erythromycin thiocyanate fungus residues Download PDF

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Publication number
CN112815638A
CN112815638A CN202011638548.0A CN202011638548A CN112815638A CN 112815638 A CN112815638 A CN 112815638A CN 202011638548 A CN202011638548 A CN 202011638548A CN 112815638 A CN112815638 A CN 112815638A
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drying
aqueous solution
pressure
stirring
feeding
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陈启军
牛培鑫
李建雄
张雄刚
叶镇江
熊康军
禹志梅
李世超
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Yili Chuanning Biotechnology Co ltd
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Yili Chuanning Biotechnology Co ltd
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Priority to CN202011638548.0A priority Critical patent/CN112815638A/en
Publication of CN112815638A publication Critical patent/CN112815638A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B7/00Drying solid materials or objects by processes using a combination of processes not covered by a single one of groups F26B3/00 and F26B5/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B1/00Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/02Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00Drying solid materials or objects by processes not involving the application of heat
    • F26B5/14Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microbiology (AREA)
  • Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Processing Of Solid Wastes (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention provides a method for drying erythromycin thiocyanate mushroom dregs. Comprises the steps of flocculating the erythromycin thiocyanate fungus residue, filter-pressing by a plate frame and drying by hot air. The method has a very good drying effect, the water content of the dried erythromycin thiocyanate fungus residue is very low and is only 15-22%, high-temperature heat drying is avoided, energy consumption is reduced, waste is avoided, automation of the whole drying process can be realized, manpower is saved, and the cost is greatly reduced. The dried mushroom dregs with low water content are beneficial to further treatment, and the transportation cost and the treatment cost are reduced.

Description

Method for drying erythromycin thiocyanate fungus residues
Technical Field
The invention belongs to the field of post-treatment of biological pharmacy, and particularly relates to a method for drying erythromycin thiocyanate mushroom dregs.
Background
Erythromycin thiocyanate is a thiocyanate salt of erythromycin, is used for infection of gram-positive bacteria and mycoplasma, and can be directly used as veterinary antibiotic. In addition, erythromycin thiocyanate is also a key intermediate raw material for synthesizing macrolide antibiotics such as erythromycin, roxithromycin, azithromycin, clarithromycin and the like, and has high market value. In recent years, the market demand of erythromycin thiocyanate is increasing, and the annual export amount is also increasing. Erythromycin thiocyanate is a pure fermentation product and cannot be synthesized in large quantities by artificial means in industry. The production of erythromycin thiocyanate by fermentation of strains inevitably generates a large amount of fermentation waste.
Antibiotic dregs are solid wastes involved after antibiotic fermentation in antibiotic manufacturing industry, and are generated in a filtering stage, and a large amount of dregs are generated in both fermentation liquor extraction and hypha extraction modes. The antibiotics produced in China are various in types, generally every 100m3The fermentation liquor can form 30-40 m3The yield of the antibiotic fungi residues in China in 2012 is as high as 130.9 ten thousand tons.
The antibiotic fungi residues mainly contain medicinal components such as mycelium, fermentation metabolic intermediate products, culture medium degradation products, a small amount of antibiotics and the like, the water content of the antibiotic wet fungi residues generated after the antibiotics are fermented is 79-92%, most of the antibiotic wet fungi residues are bound water, the viscosity is high, and the antibiotic wet fungi residues are easy to deteriorate after being placed for a long time. The antibiotic contains rich mycoprotein, crude protein in dry antibiotic dregs accounts for 30-40%, crude fat accounts for 10-20%, organic solvent, calcium, magnesium, trace elements, etc.
Because antibiotic residues and metabolic intermediates exist in the antibiotic residues, the antibiotic residues are special dangerous wastes, and if the antibiotic residues are not properly treated, the antibiotic residues can generate potential harm to the ecological environment and the human health, and the harm has the characteristics of concealment, hysteresis, accumulation, cooperativity, linkage and the like. How to safely and effectively treat antibiotic fungi residues and improve the harmless treatment and resource utilization efficiency becomes a difficult problem to be solved by the emergency basin.
The drying of antibiotic mushroom dregs is a key link for mushroom dregs treatment, because the mushroom dregs directly produced by fermentation have high water content, and the outward transportation treatment needs a large amount of manpower and material resources, so the cost is high. Therefore, at present, production enterprises often perform drying treatment on the mushroom dregs, so that the water content is reduced, the reduction output is realized, the transportation and treatment cost is reduced, and then the resource treatment is performed.
At present, the antibiotic fungi residues are mostly dried by a direct airing method, and are easy to autolyze and deteriorate after being placed for a long time due to high viscosity, high water content and high content of bound water (difficult to dry). The antibiotic bacterium residues can emit strong pungent smell during the airing period, and the bacterium residues have high organic matter content, so that secondary fermentation can be caused, finally, the color becomes black, the stink is generated, and mosquitoes and flies are bred. On the one hand, the malodorous smell can cause serious air pollution; on the other hand, part of antibiotic residues contained in the mushroom dregs can enter soil and enter the ecological system circulation along with the migration and transformation of the soil, so that the generation of drug-resistant microorganisms is accelerated and the drug-resistant microorganisms enter the plant body, and finally the safety of human beings is influenced. In addition, manufacturers adopt heat drying treatment, namely, bacteria residues are dried by using equipment such as spray drying, barrel drying, spiral drying and the like through heat sources such as high-temperature furnace gas, oil lamp heat exchange, steam and the like, but huge energy consumption is generated, and the cost is very high.
Therefore, the method for drying the rhodanamycin residues, which is environment-friendly, saves energy consumption, and has low cost and good drying effect, has very important significance.
Disclosure of Invention
The invention aims to provide a method for drying erythromycin thiocyanate mushroom dregs.
The invention provides a method for drying erythromycin thiocyanate mushroom dregs, which comprises the following steps:
(1) adding water to dilute the erythromycin thiocyanate fungi residues;
(2) adding a flocculating agent to flocculate the fungus residues to obtain a flocculated mixed solution;
(3) feeding the mixed liquid obtained in the step (2) into a plate-and-frame filter press for plate-and-frame filter pressing to obtain filtered fungus residues;
(4) and (4) drying the filtered fungus dregs obtained in the step (3) by hot air through a drier.
Further, the temperature of the erythromycin thiocyanate fungus residue in the step (1) is 20-42 ℃, and the temperature of water is not higher than 35 ℃.
Further, the volume ratio of the erythromycin thiocyanate fungus dregs to the water in the step (1) is 1 (2-7), and preferably 1: 5.
Further, the flocculating agent in the step (2) is polyaluminium chloride and polyacrylamide; preferably, the flocculant is added as follows: respectively adding a polyaluminum chloride aqueous solution and a polyacrylamide aqueous solution; the volume ratio of the mushroom dregs to the polyaluminium chloride aqueous solution and the polyacrylamide aqueous solution is 1 (0.15-0.5) to 0.01-0.1, and the preferred volume ratio is 1:0.22: 0.08; more preferably, the mass percent concentration of the polyaluminum chloride aqueous solution is 10%, and the mass percent concentration of the polyacrylamide aqueous solution is 5% o.
Furthermore, the content of alumina in the polyaluminium chloride is not less than 28%, preferably, the content of alumina in the polyaluminium chloride is 29%; and/or the molecular weight of the polyacrylamide is 15000-25000.
Further, the above-mentioned aqueous solutions of polyaluminum chloride and polyacrylamide are added, respectively, as follows: firstly adding polyaluminium chloride aqueous solution, stirring, then adding polyacrylamide aqueous solution, and stirring.
Furthermore, the stirring speed of adding the polyaluminium chloride aqueous solution for stirring is 800-1000 rad/min, and the stirring time is 20-40 min; preferably, the stirring speed is 900rad/min, and the stirring time is 30 min; and/or the stirring speed of adding the polyacrylamide aqueous solution for stirring is 500-700 rad/min, the stirring time is 50-70 min, preferably the stirring speed is 600rad/min, and the stirring time is 60 min.
Further, the feeding method in the step (3) is as follows: feeding the materials by a low-pressure pump and a high-pressure pump, wherein the pressure of low-pressure feeding is 0.04-0.08 MPa, the time of low-pressure feeding is 16000-20000 s, preferably the pressure is 0.06MPa, and the time of feeding is 18000 s; and/or the pressure of the high-pressure feeding is 0.5-1.5 MPa, the high-pressure feeding time is 8800-12800 s, and preferably the pressure is 1MPa, and the feeding time is 10800 s.
Further, in the step (3), the plate frame filter pressing pressure is 1-1.5 MPa, and the filter pressing time is 1500-2500 s; preferably, the filter pressing pressure of the plate frame is 1.2MPa, and the filter pressing time is 2000 s.
Further, the conditions of the drying machine hot air drying in the step (4) are as follows: drying at 55-75 ℃ for 0.5-1.5 h, preferably at 65 ℃ for 1 h.
The invention also provides dried erythromycin thiocyanate mushroom dregs, which are obtained by drying the erythromycin thiocyanate mushroom dregs by the method.
The method has a very good drying effect, the water content of the dried erythromycin thiocyanate fungus residue is very low and is only 15-22%, high-temperature heat drying is avoided, energy consumption is reduced, waste is avoided, automation of the whole drying process can be realized, manpower is saved, and the cost is greatly reduced. The dried mushroom dregs with low water content are beneficial to further treatment, and the transportation cost and the treatment cost are reduced.
Obviously, many modifications, substitutions, and variations are possible in light of the above teachings of the invention, without departing from the basic technical spirit of the invention, as defined by the following claims.
The present invention will be described in further detail with reference to the following examples. This should not be understood as limiting the scope of the above-described subject matter of the present invention to the following examples. All the technologies realized based on the above contents of the present invention belong to the scope of the present invention.
Detailed Description
The plate-and-frame filter press used in the invention is a product of Shandongjing environmental protection equipment Co., Ltd, and has the following model: XAZCFQ710/2000, the drier is a product of Guangzhou sanden energy equipment, Inc., model number is SBWHD45000, the raw materials and other equipment used in the invention are known products, and the drier is obtained by purchasing a commercial product.
Example 1 method for drying erythromycin thiocyanate mushroom dregs
Step 1, moving to 20m3Adding 100m of erythromycin thiocyanate fungus dregs3Diluting with water;
step 2, adding 4.4m3Aqueous polyaluminum chloride (PAC) solution with concentration of 10%, aluminum oxide (Al) in PAC2O3) The content of (b) is 29%, stirring at 900rad/min for 30min, and adding 3.6m3Polyacrylamide (PAM) aqueous solution with the concentration of 5 per mill is stirred for 60min at the rotating speed of 600 rad/min. At the moment, the fungus residues are flocculated in large scale, and the separation effect of the hypha residues and the water is obvious;
3, pumping the flocculated mixed solution into a plate frame through a low-pressure pump and a high-pressure pump for filter pressing, wherein the pressure of the low-pressure mixed solution entering the plate frame is 0.06MPa, and the low-pressure feeding time is 18000 s; the pressure of high pressure entering the plate frame is 1MPa, and the feeding time is 10800 s. The filter pressing pressure of the plate frame is 1.2MPa, and the filter pressing time is 2000 s.
And 4, drying the filter-pressed solid material with water content of 55-65% in a drier under the following drying conditions: drying at 65 ℃ for 1 h.
As a result: the water content of the erythromycin thiocyanate fungus dreg discharged from the drying machine is detected as follows: 15-22%.
The inventor discovers through screening experiments that:
1. in the flocculation process, factors influencing the flocculation effect are as follows:
(1) volume ratio of mushroom dregs to water, polyaluminium chloride aqueous solution and polyacrylamide aqueous solution
When the volume ratio of the erythromycin thiocyanate slag to water, the polyaluminium chloride aqueous solution (with the concentration of 10%) and the polyacrylamide aqueous solution (with the concentration of 5 ‰) is out of the range of 1 (3-6): (0.2-0.5): 0.06-0.22), the flocculation effect is deteriorated.
(2) Temperature of mushroom dregs and temperature of water for diluting mushroom dregs
When the temperature of the bacterial dregs is not controlled within 20-42 ℃, or the temperature of the primary water exceeds 35 ℃, the flocculation effect is deteriorated.
(3) Time and rate of agitation after addition of flocculant
The longer the stirring time or the higher the rate, the lower the effect of the flocculant; too short a stirring time or too low a speed results in incomplete dissolution of the flocculant, which leads to poor flocculation.
(4) Selection of PAC and PAM
Al of PAC used when flocculating2O3The content of (b) is less than 28%, or the flocculation effect is deteriorated when the molecular weight of PAM is out of the range of 15000 to 25000.
Above-mentioned factor all can show the influence flocculation effect, and wherein arbitrary one leads to the flocculation effect variation, all can further lead to the fungus sediment to be difficult to get into the sheet frame and carry out filter-pressing and subsequent processing, or lead to the filter-pressing effect to reduce, and final drying effect also obviously descends, and the water content that the last erythromycin thiocyanate fungus sediment goes out the desiccator reaches 55 ~ 65%.
2. In the drying process, the drying temperature can obviously influence the drying effect
If the drying is carried out at the temperature higher than 75 ℃, not only can the energy consumption be obviously improved, but also the surface of the material is hardened due to the action of high temperature, but the interior of the material is still moist and cannot be dried, and finally, the drying effect of the erythromycin thiocyanate fungi residue is obviously deteriorated; if the drying temperature is too low, the drying time is significantly prolonged and the drying effect is also reduced. Drying at too high or too low temperature to finally obtain the erythromycin thiocyanate bacterium slag, wherein the water content of the erythromycin thiocyanate bacterium slag discharged from the drying machine reaches 55-65%.
In conclusion, the method has a very good drying effect, the water content of the dried erythromycin thiocyanate fungus residue is very low and is only 15-22%, high-temperature heat drying is avoided, energy consumption is reduced, waste is avoided, automation of the whole drying process can be realized, manpower is saved, and the cost is greatly reduced. The dried mushroom dregs with low water content are beneficial to further treatment, and the transportation cost and the treatment cost are reduced.

Claims (10)

1. A method for drying erythromycin thiocyanate mushroom dregs is characterized by comprising the following steps:
(1) adding water to dilute the erythromycin thiocyanate fungi residues;
(2) adding a flocculating agent to flocculate the fungus residues to obtain a flocculated mixed solution;
(3) feeding the mixed liquid obtained in the step (2) into a plate-and-frame filter press for plate-and-frame filter pressing to obtain filtered fungus residues;
(4) and (4) drying the filtered fungus dregs obtained in the step (3) by hot air through a drier.
2. The method of claim 1, wherein: the temperature of the erythromycin thiocyanate fungus residues in the step (1) is 20-42 ℃, and the temperature of water is not higher than 35 ℃; and/or the volume ratio of the erythromycin thiocyanate fungus dregs to the water is 1 (2-7), and preferably 1: 5.
3. The method of claim 1, wherein: in the step (2), the flocculating agent is polyaluminium chloride and polyacrylamide; preferably, the flocculant is added as follows: respectively adding a polyaluminum chloride aqueous solution and a polyacrylamide aqueous solution; the volume ratio of the mushroom dregs to the polyaluminium chloride aqueous solution and the polyacrylamide aqueous solution is 1 (0.15-0.5) to 0.01-0.1, and the preferred volume ratio is 1:0.22: 0.08; more preferably, the mass percent concentration of the polyaluminum chloride aqueous solution is 10%, and the mass percent concentration of the polyacrylamide aqueous solution is 5% o.
4. The method of claim 3, wherein: the content of alumina in the polyaluminium chloride is not less than 28%, preferably, the content of alumina in the polyaluminium chloride is 29%; and/or the molecular weight of the polyacrylamide is 15000-25000.
5. The method of claim 3, wherein: the step of respectively adding the polyaluminium chloride aqueous solution and the polyacrylamide aqueous solution comprises the following steps: firstly adding polyaluminium chloride aqueous solution, stirring, then adding polyacrylamide aqueous solution, and stirring.
6. The method of claim 5, wherein: the stirring speed of adding the polyaluminium chloride aqueous solution for stirring is 800-1000 rad/min, and the stirring time is 20-40 min; preferably, the stirring speed is 900rad/min, and the stirring time is 30 min; and/or the stirring speed of adding the polyacrylamide aqueous solution for stirring is 500-700 rad/min, the stirring time is 50-70 min, preferably the stirring speed is 600rad/min, and the stirring time is 60 min.
7. The method of claim 1, wherein: the feeding method in the step (3) comprises the following steps: feeding the materials by a low-pressure pump and a high-pressure pump, wherein the pressure of low-pressure feeding is 0.04-0.08 MPa, the time of low-pressure feeding is 16000-20000 s, preferably the pressure is 0.06MPa, and the time of feeding is 18000 s; and/or the pressure of the high-pressure feeding is 0.5-1.5 MPa, the high-pressure feeding time is 8800-12800 s, and preferably the pressure is 1MPa, and the feeding time is 10800 s.
8. The method of claim 1, wherein: in the step (3), the plate frame filter pressing pressure is 1-1.5 MPa, and the filter pressing time is 1500-2500 s; preferably, the filter pressing pressure of the plate frame is 1.2MPa, and the filter pressing time is 2000 s.
9. The method of claim 1, further comprising: the conditions of the drying machine for hot air drying in the step (4) are as follows: drying at 55-75 ℃ for 0.5-1.5 h, preferably at 65 ℃ for 1 h.
10. A dried erythromycin thiocyanate pomace obtained by drying erythromycin thiocyanate pomace by the method according to any one of claims 1 to 9.
CN202011638548.0A 2020-12-31 2020-12-31 Method for drying erythromycin thiocyanate fungus residues Pending CN112815638A (en)

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Cited By (1)

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