CN112812819A - Low-temperature crude oil demulsifier and preparation method thereof - Google Patents

Low-temperature crude oil demulsifier and preparation method thereof Download PDF

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Publication number
CN112812819A
CN112812819A CN202011621674.5A CN202011621674A CN112812819A CN 112812819 A CN112812819 A CN 112812819A CN 202011621674 A CN202011621674 A CN 202011621674A CN 112812819 A CN112812819 A CN 112812819A
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demulsifier
temperature
low
crude oil
polyether
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鲍鑫
元刚
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Xi'an Ji Li Electronic & Chemical Engineering Co ltd
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Xi'an Ji Li Electronic & Chemical Engineering Co ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G33/00Dewatering or demulsification of hydrocarbon oils
    • C10G33/04Dewatering or demulsification of hydrocarbon oils with chemical means

Abstract

The invention discloses a low-temperature crude oil demulsifier and a preparation method thereof, wherein the low-temperature crude oil demulsifier is prepared from the following raw materials in percentage by mass:

Description

Low-temperature crude oil demulsifier and preparation method thereof
Technical Field
The invention belongs to the technical field of petrochemicals, and particularly relates to a low-temperature crude oil demulsifier and a preparation method thereof.
Background
The crude oil dehydration is the most important production process for the gathering and transportation treatment of the oil field, and is a key link for ensuring qualified delivery of the crude oil from the oil field and avoiding environmental pollution and formation damage. At present, the crude oil dehydration mainly adopts thermochemical settling dehydration. As the oil field enters a high water content development period, the following problems mainly exist in the operation process of a dehydration system: firstly, the dehydration temperature of partial dehydration stations is high, usually 50 ℃, and the energy consumption is large; secondly, the heating efficiency of the scaling heating furnace of part of pipelines and stations is low, so that the dehydration temperature fluctuation is large, and the water content and the oil content do not reach the standard; and thirdly, the cold transportation problem exists in part of well groups, and the crude oil output temperature is lower. For the reasons, the conventional demulsifier cannot meet the requirements of low-temperature dehydration production, and the oil-water separation process in the low-temperature dehydration process consumes much energy.
Disclosure of Invention
The invention aims to provide a low-temperature crude oil demulsifier and a preparation method thereof, which are used for solving the problems that the conventional demulsifier cannot meet the low-temperature dehydration production requirement and has high energy consumption.
The technical scheme adopted by the invention is as follows: the low-temperature crude oil demulsifier is prepared from the following raw materials in percentage by mass:
Figure BDA0002872450900000011
Figure BDA0002872450900000021
the total content of the raw materials is 100 percent.
Further, the industrial polyether demulsifier is as follows: blocked polyether using alcohol as initiator, alkyl phenolic resin blocked polyether, amino modified phenolic resin blocked polyether or blocked polyether using amino as initiator.
The second technical scheme adopted by the invention is that the preparation method of the low-temperature demulsifier comprises the following steps:
step 1, adding a polyether demulsifier drying agent, sulfonic acid and diethanol amine into a reaction kettle with temperature control and stirring, controlling the temperature at 150 ℃, continuously stirring, and reacting for 3-5 hours;
step 2, after the solution prepared in the step 1 is reacted and cooled to room temperature, adding methanol dissolved with nonyl phenol into the reaction kettle;
and 3, adding deionized water into the solution prepared in the step 2, heating to 40-50 ℃, and stirring for 1-2 hours to obtain the low-temperature crude oil demulsifier.
The invention has the advantages that the temperature of the demulsifier prepared by the invention is lower than that of the common industrial polyether demulsifier, and the demulsifier can be used at about 30 ℃; the demulsifier prepared by the invention has higher dehydration speed and higher dehydration efficiency, and solves the problem that the conventional demulsifier can not meet the low-temperature dehydration production requirement.
Detailed Description
The present invention will be described in detail below with reference to specific examples.
The invention provides a low-temperature crude oil demulsifier, which is prepared from the following raw materials in percentage by mass:
Figure BDA0002872450900000022
Figure BDA0002872450900000031
the total mass content is 100 percent.
The industrial polyether demulsifier comprises block polyether using alcohols as initiators, alkyl phenolic resin block polyether, amino modified phenolic resin block polyether and block polyether using amino as initiators.
Wherein, the block polyether using alcohol as initiator, the alcohol is octadecanol or propylene glycol; the alkyl phenolic resin blocks polyether, and alkylphenol used for synthesizing the initiator is nonyl phenol; amine modified phenolic resin blocks polyether, initiator is condensation product of alkyl phenol, vinylamine compound and formaldehyde; the amine group is used as initiator to block polyether, and the amine group is polyethylene or ethylenediamine.
The invention also provides a preparation method of the low-temperature demulsifier, which comprises the following steps:
step 1, adding a polyether demulsifier drying agent, sulfonic acid and diethanol amine into a reaction kettle with temperature control and stirring, controlling the temperature at 150 ℃, continuously stirring, and reacting for 3-5 hours;
step 2, after the solution prepared in the step 1 is reacted and cooled to room temperature, adding methanol dissolved with nonyl phenol into the reaction kettle;
and 3, adding deionized water into the solution obtained in the step 2, heating to 40-50 ℃, and continuously stirring for 1-2 hours to obtain the low-temperature crude oil demulsifier.
In the invention, all the selected raw materials are industrial products.
The invention provides six examples for preparing a low-temperature crude oil demulsifier, which comprises the following raw materials in percentage by mass as shown in the following table 1, and is prepared according to the preparation method of the low-temperature demulsifier provided by the invention.
Figure BDA0002872450900000032
Figure BDA0002872450900000041
TABLE 1
The industrial polyether demulsifier used in examples 1 to 2 is specifically an alkylphenol resin block polyether, and the alkylphenol used in the synthesis of the initiator is nonylphenol.
The industrial polyether demulsifier used in example 3 is specifically an amino-modified phenolic resin block polyether, and the initiator thereof is a condensation product of alkylphenol, vinylamine compound and formaldehyde.
The industrial polyether demulsifier used in example 4 is specifically a blocked polyether using an alcohol as an initiator, and the alcohol used is octadecanol.
The industrial polyether demulsifiers used in examples 5 to 6 were specifically blocked polyethers using amine groups as initiators, and the amine groups used were polyethylene and ethylenediamine, respectively.
Taking the low-temperature crude oil demulsifier prepared in example 4 as an example, the demulsifier evaluation is carried out according to the general technical conditions of crude oil demulsifier of SY/T5280-2018. Adopting a Xinjiang east oil field, Shanan united station to comprehensively obtain oil (containing 43.8 percent of water), and carrying out the following comparative experiment, wherein the code of the comparative object is JI-A1; the JI-A1 comprises 40% industrial polyether demulsifier, 27% methanol and 33% water by weight.
First set of comparative experiments:
TABLE 2 comparative data of dehydration rates at different temperatures
Figure BDA0002872450900000042
Figure BDA0002872450900000051
As can be seen from the data in Table 2, the dehydration rates of the two are equivalent when the dehydration temperature is 50 ℃ at the same chemical dosage; when the temperature is as low as 30 ℃, the dehydration rate of the low-temperature crude oil demulsifier is much higher, and the low-temperature crude oil demulsifier can meet the dehydration requirement of low-temperature crude oil.
Second set of comparative experiments:
TABLE 3 comparative data of dewatering amount for different settling times
Figure BDA0002872450900000052
As can be seen from the data in Table 3, the low-temperature crude oil demulsifier of the invention has much higher dehydration speed at 30 ℃ and is beneficial to the full dehydration of crude oil at the same temperature and the same dosage.
Third set of comparative experiments:
TABLE 4 comparison of the effluent quality
Figure BDA0002872450900000053
As can be seen from the data in Table 4, at the same temperature and the same dosage, when the dehydration temperature is 30 ℃, after 2 hours, the water quality dehydrated by the low-temperature crude oil demulsifier of the invention is clear and has no impurities, which indicates that the crude oil is dehydrated thoroughly and has the function of purifying water.
Compared with the single polyether demulsifier, the demulsifier of the invention selects the sulfonic acid to ensure that the demulsifier can rapidly penetrate through the external phase of the emulsion to be dispersed on an oil-water interface to replace or neutralize the emulsifier, reduce the interfacial tension and the interfacial film strength of emulsified water drops, and the interfacial film is easy to crack under the action of external force, thereby separating oil from water. The purpose of selecting diethanolamine is to improve the quality of the dehydrated water and has the function of purifying water. The purpose of the nonylphenol selection is to facilitate the reduction of crude oil viscosity and thus increase crude oil dehydration.
In conclusion, compared with the common industrial polyether demulsifier, the low-temperature crude oil demulsifier disclosed by the invention has the advantages of lower dehydration temperature, higher dehydration speed and water purification effect.

Claims (3)

1. The low-temperature crude oil demulsifier is characterized by being prepared from the following raw materials in percentage by mass:
Figure FDA0002872450890000011
the total content of the raw materials is 100 percent.
2. The low temperature crude oil demulsifier of claim 1, wherein the industrial polyether demulsifier dry agent is: blocked polyether using alcohol as initiator, alkyl phenolic resin blocked polyether, amino modified phenolic resin blocked polyether or blocked polyether using amino as initiator.
3. The method for preparing the low-temperature demulsifier according to claim 1 or 2, comprising the following steps:
step 1, adding an industrial polyether demulsifier dry agent, sulfonic acid and diethanol amine into a reaction kettle with temperature control and stirring, controlling the temperature at 150 ℃, continuously stirring, and reacting for 3-5 hours;
step 2, after the solution prepared in the step 1 is reacted and cooled to room temperature, adding methanol dissolved with nonyl phenol into the reaction kettle;
and 3, adding deionized water into the solution prepared in the step 2, heating to 40-50 ℃, and stirring for 1-2 hours to obtain the low-temperature crude oil demulsifier.
CN202011621674.5A 2020-12-30 2020-12-30 Low-temperature crude oil demulsifier and preparation method thereof Pending CN112812819A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1537924A (en) * 2003-10-22 2004-10-20 山东大学 Low-temperature quick deemulsifying agent for water-containing wax-containing erude oil and its preparation method
CN101029252A (en) * 2007-03-23 2007-09-05 中国石油天然气股份有限公司 Cryogenic dewatering demulsifier of crude-oil extract
CN109652116A (en) * 2018-10-18 2019-04-19 东营施普瑞石油工程技术有限公司 Crude oil Produced Liquid low temperature dewatering demulsifier and preparation method thereof
CN111088065A (en) * 2018-10-23 2020-05-01 中国石油化工股份有限公司 Crude oil demulsifier and preparation method thereof
CN111088064A (en) * 2018-10-23 2020-05-01 中国石油化工股份有限公司 Crude oil demulsifier and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1537924A (en) * 2003-10-22 2004-10-20 山东大学 Low-temperature quick deemulsifying agent for water-containing wax-containing erude oil and its preparation method
CN101029252A (en) * 2007-03-23 2007-09-05 中国石油天然气股份有限公司 Cryogenic dewatering demulsifier of crude-oil extract
CN109652116A (en) * 2018-10-18 2019-04-19 东营施普瑞石油工程技术有限公司 Crude oil Produced Liquid low temperature dewatering demulsifier and preparation method thereof
CN111088065A (en) * 2018-10-23 2020-05-01 中国石油化工股份有限公司 Crude oil demulsifier and preparation method thereof
CN111088064A (en) * 2018-10-23 2020-05-01 中国石油化工股份有限公司 Crude oil demulsifier and preparation method thereof

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