CN112809139A - Telescopic automatic stud welding gun - Google Patents
Telescopic automatic stud welding gun Download PDFInfo
- Publication number
- CN112809139A CN112809139A CN202110152567.0A CN202110152567A CN112809139A CN 112809139 A CN112809139 A CN 112809139A CN 202110152567 A CN202110152567 A CN 202110152567A CN 112809139 A CN112809139 A CN 112809139A
- Authority
- CN
- China
- Prior art keywords
- main shaft
- mounting
- screw nut
- lead screw
- welding gun
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title claims abstract description 82
- 230000000694 effects Effects 0.000 claims description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 2
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 2
- 241001330002 Bambuseae Species 0.000 claims description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 2
- 239000011425 bamboo Substances 0.000 claims description 2
- 230000006872 improvement Effects 0.000 description 9
- 230000002349 favourable effect Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/20—Stud welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/26—Accessories for electrodes, e.g. ignition tips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
Abstract
The invention discloses a telescopic automatic stud welding gun, which comprises a motor, a screw nut, a main shaft, a mounting seat, a mounting rack, a mandril assembly, a connector, a chuck and a nail feeding pipeline, wherein an output shaft of the motor is the screw, the screw nut is connected onto the main shaft, the lower part of the main shaft is inserted into the connector, the chuck is connected onto the connector or the lower part of the main shaft, the nail feeding pipeline is connected onto the side part of the connector and communicated to the upper space of the chuck, the main shaft is fixedly arranged relative to the mounting seat, the mounting seat is connected with a linear sliding assembly, the linear sliding assembly is connected onto the mounting rack, the motor is arranged on the mounting rack, the mandril assembly is connected onto the mounting rack, the mandril. The telescopic automatic stud welding gun disclosed by the invention is ingenious and durable in structure, is suitable for studs with different lengths, and is convenient to popularize and apply.
Description
Technical Field
The invention relates to a telescopic automatic stud welding gun.
Background
The stud welding gun is a device for welding one end of a stud on the surface of a workpiece, the arc stud welding is a high-speed plant welding method which takes the stud as an electrode, takes welding arc as a heat source, stably burns between the stud and a weldment through the welding arc, and inserts the stud into a molten pool under the pressure of a welding gun after the molten pool is formed by heating the welding area of the weldment and a melting layer is formed at the end part of the stud, thereby forming a joint. Stud welding guns are widely used in high-rise steel structure buildings, industrial factory building, highways, railways, bridges, towers, automobiles, energy sources, traffic facility buildings, airports, stations, power stations, pipeline supports, crane machinery and other steel structure constructions.
Short-period stud welding, also called short-time stud welding, is one of arc-process stud welding. Short cycle stud welding requires less than 100ms to implant a stud than porcelain ring protected arc stud welding and is therefore referred to as short cycle stud welding. The advantage of its application is the field welding of small diameter short studs on thick coated steel sheets.
The inventor of this application discovers at research and development in-process, current short period automatic welder, and its welder structure is complicated, comprises structures such as cylinder, electro-magnet, spring usually, and cylinder piston is made for rubber usually, and the cylinder motion is wayward, and easy wearing and tearing, and can not use under adverse circumstances for a long time, and life is short, and the inconvenient adjustment of spring force, the falling speed of double-screw bolt, highly be difficult to regulate and control.
Disclosure of Invention
The invention aims to provide a telescopic automatic stud welding gun, which can at least solve one or more technical problems in the background technology and is beneficial to popularization and application.
A telescopic automatic stud welding gun comprises a motor, a lead screw nut, a main shaft, a mounting seat, a mounting frame, a mandril assembly, a connector, a chuck and a nail feeding pipeline, the output shaft of the motor is a screw rod, the screw rod is in threaded connection with a screw rod nut, the screw rod nut is connected with a main shaft, the lower part of the main shaft is inserted in the connector, the chuck is connected with the lower part of the connector or the main shaft, the nail feeding pipeline is connected with the side part of the connector and communicated with the upper space of the chuck, the main shaft is fixedly arranged relative to the mounting seat, the mounting seat is connected with a linear sliding assembly, the linear sliding assembly is connected with the mounting frame, the motor is arranged on the mounting frame, the ejector rod component is connected with the mounting frame and comprises an ejector rod, the ejector rod is movably arranged in the main shaft, and a through hole for the ejector rod to move is vertically formed in the main shaft.
Through adopting the above technical scheme, adopt the lead screw, lead screw nut's cooperation, lead screw nut is connected with the main shaft, make the steady drive of main shaft, and under the uncharged condition, under the effect of spring, lead screw nut can follow lead screw and remove, the main shaft can carry out the concertina movement for the casing, namely the main shaft can be for the casing free movement, the double-screw bolt of adaptable different length, utilize the mount pad to connect linear sliding assembly, but not utilize lead screw nut to go to connect linear sliding assembly, the stability of main shaft removal on the mount pad has been guaranteed, and the main shaft can not rotate, the lead screw nut's of also being convenient for installation, dismantle, overall structure is simple, easy processing, and convenient debugging. The screw inlet pipeline can be used for inputting the stud, the ejector rod and the main shaft can move relatively, the ejector rod can be used for ejecting the stud into the chuck, and automatic feeding and loading of the stud can be skillfully realized without arranging wearing parts such as a cylinder piston and the like.
As a further improvement of the invention, the ejector rod assembly further comprises a cross rod and a connecting rod, the main shaft is vertically arranged, the cross rod transversely penetrates through the main shaft, a through groove for the up-and-down movement of the cross rod is formed in the corresponding position on the main shaft, two ends of the cross rod are directly or indirectly connected to the mounting frame, the connecting rod is vertically arranged, the connecting rod is connected to the cross rod, and the upper end of the ejector rod is coaxially connected to the connecting rod. Through adopting above-mentioned technical scheme, the setting of connecting rod is favorable to being connected on the horizontal pole of ejector pin, and the dismouting is convenient, and the connecting rod can guarantee the axiality of ejector pin and main shaft, makes the ejector pin smoothly remove accurately. The ejector rod component replaces a traditional air cylinder, the cross rod can move up and down in the through groove, the ejector rod can move relative to the main shaft, and when the main shaft moves upwards, the ejector rod moves downwards, so that the stud can be pushed into the chuck.
As a further improvement of the invention, the diameter of the connecting rod is smaller than or matched with the aperture of the through hole in the main shaft; and the periphery of the ejector rod is sleeved with a bearing, and the bearing is positioned in the through hole of the main shaft. Through adopting above-mentioned technical scheme, the diameter size setting of connecting rod to and the setting of bearing all are favorable to the connecting rod to move smoothly for the main shaft, and then guarantee the axiality of ejector pin and main shaft, are favorable to the ejector pin to remove for the main shaft.
As a further improvement of the invention, the upper end of the spindle is a screw nut mounting part, the upper end of the screw nut mounting part is provided with a through hole for the screw to penetrate through, a screw nut is mounted in the screw nut mounting part, at least one side surface of the screw nut mounting part is provided with a through hole for the screw nut to be placed in, and the size of the through hole on the side surface of the screw nut mounting part is adapted to the size of the screw nut. Through adopting above-mentioned technical scheme, screw nut installs conveniently and firm, and can drive the main shaft steadily synchronous motion.
As a further improvement of the invention, a first insulating cylinder is arranged between the mounting seat and the main shaft, the first insulating cylinder is sleeved on the main shaft, the mounting seat is sleeved on the first insulating cylinder, a second insulating cylinder is arranged on one side wall of the mounting seat, a first through hole is formed in the side wall of the first insulating cylinder, and the position of the first through hole corresponds to that of the second through hole. Through adopting above-mentioned technical scheme, the reliable connection between main shaft and the mount pad has been guaranteed to insulating cylinder one, insulating cylinder two, also can guarantee the insulation between the two simultaneously.
As a further improvement of the present invention, the mounting bracket includes an upper mounting plate, a side mounting plate and a lower mounting plate, the upper mounting plate and the lower mounting plate are located on the same side of the side mounting plate, the motor is mounted on the upper mounting plate, the linear sliding assembly is mounted on the side mounting plate, and the push rod assembly is connected to the lower mounting plate. Through adopting above-mentioned technical scheme, the mounting bracket has concrete structure to set up, is favorable to the compact installation of each part.
As a further improvement of the invention, a spring is sleeved outside the main shaft, one end of the spring is abutted against the mounting frame or the cross bar, and the other end of the spring is abutted against the main shaft or the connecting head. The abutment in this application may be a direct abutment or an indirect abutment. Through adopting above-mentioned technical scheme, the setting of spring is favorable to the ejector pin to reset for the main shaft and remove.
As a further improvement of the invention, a casing is detachably or integrally arranged on the mounting frame, and the lead screw, the lead screw nut, the upper part of the main shaft and the linear sliding assembly are all arranged in the casing; a clamping table is arranged in the clamping head; mounting bracket or casing are connected with arm link or handle, when mounting bracket or casing connect the handle, mounting bracket or casing still are connected with the guide bar mount, wear to establish the guide bar in the guide bar mount, and the guide bar lower extreme is connected with the guide bar fixing base, sets up the through-hole that supplies the chuck to penetrate on the guide bar fixing base, and guide bar fixing base sub-unit connection has a protection section of thick bamboo. By adopting the technical scheme, the machine shell can protect the internal devices of the machine shell, the moving smoothness of the moving parts is ensured, and the clamping table can be used for positioning the stud to prevent the stud from returning. The automatic stud welding gun can be semi-automatic, full-automatic and the like.
As a further improvement of the invention, the linear sliding assembly comprises a sliding block and a sliding rail, the sliding block is movably arranged on the sliding rail, the sliding block is connected with the mounting seat, and the sliding rail is connected with the mounting frame. The mounting bracket can be connected in the arm link, can set up the elastic component between mounting bracket and the arm link for play the cushioning effect when welding. Through adopting above-mentioned technical scheme, the setting of slider and slide rail, it is simple ingenious, and both installations are convenient, and it is smooth and easy to slide.
As a further improvement of the invention, a third insulating cylinder is arranged between the cross rod and the mounting frame, and the screw nut is an insulating part. Through adopting above-mentioned technical scheme, insulating cylinder three and screw nut's material can be used to insulating.
Compared with the prior art, the invention has the following beneficial effects: under the outage condition, the main shaft can freely be adjusted for the lead screw, applicable different extension length's double-screw bolt, under the circular telegram condition, to the promotion highly uniform of the double-screw bolt of different length, guaranteed welding quality and efficiency, and need not complicated structures such as cylinder, electro-magnet, overall structure is compact, and is ingenious, and processing is convenient, life extension. The screw inlet pipeline can be used for inputting the stud, the ejector rod and the main shaft can move relatively, the ejector rod can be used for ejecting the stud into the chuck, and automatic feeding and loading of the stud can be skillfully realized without arranging wearing parts such as a cylinder piston and the like.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
FIG. 1 is a schematic structural diagram of a telescopic automatic stud welding gun complete machine apparatus according to the present invention;
FIG. 2 is a schematic view of a telescopic automatic stud welding gun according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of an explosive configuration of a retractable automatic stud welding gun according to an embodiment of the present invention;
FIG. 4 is a schematic view of a portion of the telescoping automatic stud welding gun of FIG. 3;
FIG. 5 is a schematic view of another exploded configuration of a retractable automatic stud welding gun according to one embodiment of the present invention;
FIG. 6 is a schematic view of a portion of the telescoping automatic stud welding gun of FIG. 5;
FIG. 7 is a schematic cross-sectional view of a retractable automatic stud welding gun according to an embodiment of the present invention;
FIG. 8 is a schematic view of a portion of the telescoping automatic stud welding gun of FIG. 7;
FIG. 9 is a schematic structural view of a telescopic automatic stud welding gun according to embodiment 2 of the present invention;
FIG. 10 is a schematic diagram of an explosive structure of the retractable automatic stud welding gun according to embodiment 2 of the present invention;
FIG. 11 is a schematic view of another exploded structure of the retractable automatic stud welding gun according to embodiment 2 of the present invention;
FIG. 12 is a schematic view of another exploded structure of the retractable automatic stud welding gun according to embodiment 2 of the present invention;
fig. 13 is a schematic sectional view of the telescopic automatic stud welding gun according to embodiment 2 of the present invention.
In the figure: the device comprises a machine shell 1, a first insulating cylinder 2, a mounting seat 3, a main shaft 4, a top rod 5, a connector 6, a chuck 7, a stud 8, a nail feeding pipeline 9, a cross rod 10, a sliding block 11, a sliding rail 12, a lead screw nut 13, a side mounting plate 14, a motor 15, an upper mounting plate 16, a lower mounting plate 17, a connecting rod 18, a bearing 19, a third insulating cylinder 20, a first through hole 22, a cable connecting frame 23, a spring 24, an insulating seat 25, a guide rod fixing frame 26, a guide rod 27, a guide rod fixing seat 28, a protective cylinder 29, a handle 30, a second insulating cylinder 31, a lead screw nut mounting part 41, a telescopic automatic stud welding gun 100, a first through hole 101, a lead screw 151, a mechanical arm 200.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the preferred embodiments, structures, features and effects according to the present invention will be provided in the accompanying drawings.
In the description of the present application, it is to be understood that the terms "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the indicated orientations and positional relationships based on the orientation shown in the drawings for convenience in describing the application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and are not to be considered limiting of the application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Example 1
Referring to fig. 1, the complete telescopic automatic stud welding machine comprises a telescopic automatic stud welding machine 100, a mechanical arm 200, a frame 300 and a control console 400, wherein the telescopic automatic stud welding machine 100 is connected to the mechanical arm 200, the mechanical arm 200 is installed on the frame 300, and the control console 400 is installed on the frame.
Referring to fig. 2 to 8, a telescopic automatic stud welding gun 100 for welding a stud 8 on a weldment comprises a motor 15, a lead screw nut 13, a spindle 4, a mounting base 3, a mounting bracket, a mandril assembly, a connector 6, a collet 7 and a nail feeding pipeline 9, wherein an output shaft of the motor 15 is a lead screw 151, the lead screw 151 is in threaded connection with the lead screw nut 13, the lead screw nut 13 is connected with the spindle 4, the lower part of the spindle 4 is inserted into the connector 6, the collet 7 is connected with the connector 6 or the lower part of the spindle 4, the nail feeding pipeline 9 is connected with the side part of the connector 6 and communicated with the space above the collet 7, the spindle 4 is fixedly arranged relative to the mounting base 3, the mounting base 3 is connected with a linear sliding assembly, the linear sliding assembly is connected with the mounting bracket, the motor 15 is mounted on the mounting bracket, the mandril assembly is connected to, a through hole for the ejector rod 5 to move is vertically arranged in the main shaft 4. The spindle 4 is made of a metal conductive material. The length of the lead screw 151 can be set according to the length of a welding nail, the lead screw can be long or short, the lead screw can be as long as 150mm, the longer lead screw can eject the welding nail with the length of 100mm, the lead of the lead screw 151 can be 10mm or more (preferably 12mm-25mm), under the condition of power failure, under the action of the spring 24, the main shaft 4 is reset, the main shaft extends out, the ejector rod 5 is arranged on the upper portion of the main shaft, the nail inlet pipeline 9 blows nails to the space above the chuck 7, the motor rotates, the main shaft 4 is lifted upwards, the position of the ejector rod 5 is fixed, the stud 8 (welding nail) is ejected to the clamping position of the chuck, the motor is immediately reversed (or the motor is disconnected, the spring can also reset the main shaft), the welding gun is reset, the mechanical arm moves to. The studs with different lengths are lifted to the same height, so that the welding quality is ensured, and the application range of the welding gun is widened. The screw feeding pipeline 9 can be used for inputting the stud 8, the main shaft 4 and the ejector rod 5 can move relatively, when the main shaft 4 ascends, the ejector rod 5 is not moved, the chuck 7 ascends along with the main shaft 4, the ejector rod 5 can be used for ejecting the stud 8 into a clamping position on the chuck 7, and automatic feeding and installation of the stud can be skillfully realized without arranging wearing parts such as a cylinder piston and the like. The motors of the present application include, but are not limited to, stepper motors, servo motors, and the like. The retractable automatic stud welding gun of the present application includes, but is not limited to, short cycle automatic stud welding guns, long cycle automatic stud welding guns, and the like.
The main shaft 4 is connected with a cable connecting frame 23 for connecting a cable.
Referring to fig. 2 to 8, the ejector rod assembly further includes a cross rod 10 and a connecting rod 18, the main shaft 4 is vertically arranged, the cross rod 10 transversely penetrates through the main shaft 4, a through groove 42 for the cross rod 10 to move up and down is formed in the corresponding position of the main shaft 4, two ends of the cross rod 10 are directly or indirectly connected to the mounting frame, the connecting rod 18 is vertically arranged, the connecting rod 18 is connected to the cross rod 10, and the upper end of the ejector rod 5 is coaxially connected to the connecting rod 18.
The diameter of the connecting rod 18 is smaller than or matched with the aperture of the through hole in the main shaft 4; the periphery of the mandril 5 is sleeved with a bearing 19, and the bearing 19 is positioned in the through hole of the main shaft 4. The size of the connecting rod 18 and the arrangement of the bearing 19 are favorable for ensuring the coaxiality of the mandril 5 and the main shaft 4 and improving the smooth degree and the stability of the relative movement of the mandril 5 and the main shaft 4.
Referring to fig. 2 to 6, the upper end of the spindle 4 is a lead screw nut mounting portion 41, a through hole for the lead screw 151 to penetrate through is formed in the upper end of the lead screw nut mounting portion 41, the lead screw nut 13 is mounted in the lead screw nut mounting portion 41, a through hole for the lead screw nut 13 to be placed in is formed in at least one side surface of the lead screw nut mounting portion 41, and the size of the through hole in the side surface of the lead screw nut mounting portion 41 is adapted to the size of the lead screw nut 13. The upper part of the screw nut 13 is of an oblong flat block structure, the lower part of the screw nut is of a cylindrical structure, and the width of the oblong flat block is matched with the size of a side through hole of the screw nut mounting part 41.
Referring to fig. 2, 4, 5 and 6, a first insulating cylinder 2 is arranged between the mounting base 3 and the main shaft 4, the first insulating cylinder 2 is sleeved on the main shaft 4, the mounting base 3 is sleeved on the first insulating cylinder 2, a second insulating cylinder 31 is installed on one side wall of the mounting base 3, a first through hole 22 is formed in the side wall of the first insulating cylinder 2, and the position of the first through hole 22 corresponds to the position of the through hole of the second insulating cylinder 31. The main shaft 4 may be provided with a fixing hole, and a fastening member is screwed into the fixing hole from the through hole of the second insulating cylinder 31 to fix the mounting seat and the main shaft 4. The upper end of the first insulating cylinder 2 is provided with an outward protruding flange part, and the upper side wall of the mounting seat 3 can abut against the lower side surface of the flange part. The number of the components formed by the mounting base 3 and the first insulating cylinder 2 can be multiple, so that the main shaft is firmly fixed, and the main shaft can stably move relative to the mounting frame conveniently.
Referring to fig. 2 and 3, the mounting bracket includes an upper mounting plate 16, a side mounting plate 14, and a lower mounting plate 17, the upper mounting plate 16 and the lower mounting plate 17 are located on the same side of the side mounting plate 14, the motor 15 is mounted on the upper mounting plate 16, the linear sliding assembly is mounted on the side mounting plate 14, and the push rod assembly is connected to the lower mounting plate 17.
The spindle 4 is sleeved with a spring 24, one end of the spring 24 abuts against the mounting rack or the cross bar 10, and the other end of the spring 24 abuts against the spindle 4 or the connecting head 6. Here, the abutment may be indirect abutment or direct abutment.
Referring to fig. 2, the mounting frame is provided with a housing 1, and the lead screw 151, the lead screw nut 13, the upper portion of the main shaft 4 and the linear sliding assembly are all located in the housing 1.
Referring to fig. 3 and 4, the linear sliding assembly comprises a sliding block 11 and a sliding rail 12, the sliding block 11 is movably arranged on the sliding rail 12, the sliding block 11 is connected with the mounting base 3, the sliding rail 12 is connected with the mounting frame, the mounting frame can be connected with the mechanical arm connecting frame, an elastic piece can be arranged between the mounting frame and the mechanical arm connecting frame and used for playing a role in buffering during welding, and the mechanical arm connecting frame is used for connecting a mechanical arm.
And a third insulating cylinder 20 is arranged between the cross bar 10 and the mounting rack, and the screw nut 13 is an insulating part.
When the device is used, the screw nut 13 is at a low position on the screw 141, the spindle 4 is at a low position, the stud 8 passes through a space above the chuck 7 of the nail feeding pipeline 9, the screw 151 rotates to drive the screw nut 13 to move upwards, so that the spindle 4 is driven to move upwards, the ejector rod 5 moves downwards relative to the spindle 4, and the stud 8 is ejected into the chuck 7 by the ejector rod 5, so that the stud 8 is exposed out of the chuck 7. A clamping table 71 is arranged in the chuck 7 to prevent the stud (welding nail) from returning, the welding nail is clamped at a fixed position in the chuck, and other limiting mechanisms can be arranged to prevent the stud from returning. The lead screw 151 is reversely rotated (or the motor is disconnected for enabling, and the main shaft 4 can also be descended to a reset state under the action of the spring), the main shaft 4 descends, the ejector rod 5 ascends, the main shaft 4 drives the chuck 7 to descend, after the reset, the stud 8 on the chuck 7 is contacted with a weldment, the motor has no enabling, the lead screw nut can flexibly descend because the lead of the lead screw is 10mm or more (preferably 12mm-25mm), at the moment, the mechanical arm continuously descends to the extension length of the welding nail, the short circuit state is formed, and the stud 8 and the surface of the weldment are in a vertical state; then the stud/welding part is connected with a small current, after a few milliseconds, under the action of lifting controlled by a motor, the main shaft 4/the chuck 7 is lifted, the stud 8 is lifted, the lifting height is controlled by a main control board, sparks are formed, and pilot arcs are generated; after the pilot arc lasts for a certain time, the main power supply is automatically started, a large-current arc (welding arc) is automatically initiated, the end part of the stud and the surface of a weldment are melted, the stud 8 starts to fall after a preset given time, the spindle 4/the chuck 7 drives the stud 8 to be inserted into a molten pool under the action of an elastic part (spring) on the periphery of the spindle and the motor control rotating speed (the slower the motor rotating speed is, the buffering effect is realized during falling), the current is stopped after time delay, the welding is finished, and the mechanical arm is lifted upwards to repeat the welding process at another position.
Example 2
Referring to fig. 9 to 13, different from embodiment 1, the telescopic automatic stud welding gun of the present embodiment is characterized in that a handle 30 is connected to the housing 1, the housing 1 is further connected to a guide bar fixing frame 26, the guide bar fixing frame 26 is connected to the lower mounting plate 17, a guide bar 27 is inserted into the guide bar fixing frame 26, a guide bar fixing seat 28 is connected to the lower end of the guide bar 27, a through hole for the chuck 7 to penetrate is formed in the guide bar fixing seat 28, and a protection cylinder 29 is connected to the lower portion of the guide bar fixing seat 28. The side wall of the casing 1 is provided with a first through hole 101 at a position connected with the handle, and the first through hole can be used for the penetration of a cable.
A spring 24 is sleeved outside the main shaft 4, one end of the spring 24 indirectly abuts against the casing 1 or the cross bar 10, specifically, one end of the spring abuts against an insulating seat 25, the upper part of the insulating seat 25 is of a cylindrical structure, and the cylindrical structure is connected to the lower mounting plate 17; the other end of the spring 24 abuts against the spindle 4 or the connecting head 6. Here, the abutment may be indirect abutment or direct abutment. Other structures and principles may be the same as those of embodiment 1, and are not described again.
The telescopic automatic stud welding gun of the embodiment can automatically convey welding nails (studs) at the same time, when the telescopic automatic stud welding gun is used, an operator holds the handle 30, the studs pass through the space above the chuck 7 of the nail feeding pipeline 9, the screw rod 151 rotates to drive the screw rod nut 13 to move upwards, so that the main shaft 4 is driven to move upwards, the ejector rod 5 moves downwards relative to the main shaft 4, and the ejector rod 5 pushes the studs into the chuck 7 so that the studs are exposed out of the chuck 7. A clamping table is arranged in the chuck 7 to prevent the stud (welding nail) from moving back relative to the main shaft, the welding nail is clamped at a fixed position in the chuck, and other limiting mechanisms can be arranged to prevent the stud from moving back. During welding, the protective cylinder 29 is abutted against the surface of a weldment, the stud protruding out of the lower surface of the protective cylinder 29 can be jacked upwards, and the main shaft can be lifted, so that the lower surface of the stud can be flush with the lower surface of the protective cylinder 29, the stud and the weldment are in a short circuit state at the moment, and the stud and the surface of the weldment are in a vertical state; then, a starting switch on the handle 30 is pressed, the stud/welding part is connected with a small current, and after a few milliseconds, the stud is lifted by the main shaft to generate a pilot arc; after the pilot arc continues for a certain time, the main power supply is automatically started, the large-current arc (welding arc) is automatically initiated, the end part of the stud and the surface of a weldment are melted, the stud begins to fall down after a preset given time, the stud is driven by the main shaft to be inserted into a molten pool under the action of the spring, the current is cut off after time delay, and the welding is finished to form a joint.
Although the present invention has been described with reference to the preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but is intended to cover various modifications, equivalents and alternatives falling within the spirit and scope of the invention.
Claims (10)
1. The telescopic automatic stud welding gun is characterized by comprising a motor (15), a screw nut (13), a main shaft (4), a mounting seat (3), a mounting frame, an ejector rod assembly, a connector (6), a chuck (7) and a nail feeding pipeline (9), wherein an output shaft of the motor (15) is a screw rod (151), the screw rod (151) is in threaded connection with the screw nut (13), the screw nut (13) is connected to the main shaft (4), the lower part of the main shaft (4) is inserted into the connector (6), the chuck (7) is connected to the lower part of the connector (6) or the main shaft (4), the nail feeding pipeline (9) is connected to the side part of the connector (6) and communicated to the space above the chuck (7), the main shaft (4) is fixedly arranged relative to the mounting seat (3), the mounting seat (3) is connected with a linear sliding assembly, the linear sliding assembly is connected to the mounting frame, motor (15) are installed on the mounting bracket, the ejector pin subassembly is connected in the mounting bracket, the ejector pin subassembly includes ejector pin (5), ejector pin (5) activity sets up in main shaft (4), be the through-hole that supplies ejector pin (5) activity in main shaft (4) vertically seted up.
2. The telescopic automatic stud welding gun according to claim 1, characterized in that the ejector rod assembly further comprises a cross rod (10) and a connecting rod (18), the main shaft (4) is vertically arranged, the cross rod (10) transversely penetrates through the main shaft (4), a through groove (42) for the up-and-down movement of the cross rod (10) is formed in the corresponding position of the main shaft (4), two ends of the cross rod (10) are directly or indirectly connected to a mounting frame, the connecting rod (18) is vertically arranged, the connecting rod (18) is connected to the cross rod (10), and the upper end of the ejector rod (5) is coaxially connected to the connecting rod (18).
3. The telescopic automatic stud welding gun according to claim 2, characterized in that the diameter of the connecting rod (18) is smaller than or adapted to the bore diameter of the through hole in the spindle (4); and a bearing (19) is sleeved on the periphery of the ejector rod (5), and the bearing (19) is positioned in the through hole of the main shaft (4).
4. The telescopic automatic stud welding gun according to claim 1, 2 or 3, characterized in that the upper end of the spindle (4) is a lead screw nut mounting portion (41), a through hole for a lead screw (151) to penetrate is formed in the upper end of the lead screw nut mounting portion (41), a lead screw nut (13) is mounted in the lead screw nut mounting portion (41), a through hole for the lead screw nut (13) to be placed in is formed in at least one side surface of the lead screw nut mounting portion (41), and the size of the through hole in the side surface of the lead screw nut mounting portion (41) is adapted to the size of the lead screw nut (13).
5. The telescopic automatic stud welding gun according to claim 1, 2 or 3, characterized in that a first insulating cylinder (2) is arranged between the mounting seat (3) and the main shaft (4), the first insulating cylinder (2) is sleeved on the main shaft (4), the mounting seat (3) is sleeved on the first insulating cylinder (2), a second insulating cylinder (31) is arranged on one side wall of the mounting seat (3), a first through hole (22) is formed in the side wall of the first insulating cylinder (2), and the position of the first through hole (22) corresponds to the position of the through hole of the second insulating cylinder (31).
6. The telescopic automatic stud welding gun according to claim 1, 2 or 3, characterized in that the mounting bracket comprises an upper mounting plate (16), a side mounting plate (14) and a lower mounting plate (17), the upper mounting plate (16) and the lower mounting plate (17) are located on the same side of the side mounting plate (14), the motor (15) is mounted on the upper mounting plate (16), the linear slide assembly is mounted on the side mounting plate (14), and the ram assembly is connected to the lower mounting plate (17).
7. The telescopic automatic stud welding gun according to claim 2 or 3, characterized in that a spring (24) is sleeved outside the main shaft (4), one end of the spring (24) abuts against the mounting frame or the cross bar (10), and the other end of the spring (24) abuts against the main shaft (4) or the connector (6).
8. The telescopic automatic stud welding gun according to claim 1, 2 or 3, characterized in that a housing (1) is detachably or integrally provided on the mounting frame, and the lead screw (151), the lead screw nut (13), the upper part of the main shaft (4) and the linear sliding assembly are all located in the housing (1); a clamping table (71) is arranged in the clamping head (7); mounting bracket or casing are connected with arm link or handle (30), when handle (30) are connected to mounting bracket or casing, mounting bracket or casing still are connected with guide bar mount (26), wear to establish guide bar (27) in guide bar mount (26), and guide bar (27) lower extreme is connected with guide bar fixing base (28), sets up the through-hole that supplies chuck (7) to penetrate on guide bar fixing base (28), and guide bar fixing base (28) sub-unit connection has a protection section of thick bamboo (29).
9. The telescopic automatic stud welding gun according to claim 1, 2 or 3, characterized in that the linear sliding assembly comprises a sliding block (11) and a sliding rail (12), the sliding block (11) is movably arranged on the sliding rail (12), the sliding block (11) is connected with the mounting base (3), and the sliding rail (12) is connected with the mounting frame.
10. The telescopic automatic stud welding gun according to claim 2 or 3, characterized in that an insulating cylinder III (20) is arranged between the cross bar (10) and the mounting frame, and the lead screw nut (13) is an insulating piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110152567.0A CN112809139B (en) | 2021-02-03 | 2021-02-03 | Telescopic automatic stud welding gun |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110152567.0A CN112809139B (en) | 2021-02-03 | 2021-02-03 | Telescopic automatic stud welding gun |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112809139A true CN112809139A (en) | 2021-05-18 |
| CN112809139B CN112809139B (en) | 2023-12-29 |
Family
ID=75861294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110152567.0A Active CN112809139B (en) | 2021-02-03 | 2021-02-03 | Telescopic automatic stud welding gun |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112809139B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116475538A (en) * | 2023-05-12 | 2023-07-25 | 深圳市鸿栢科技实业有限公司 | Servo driving gap type energy storage stud welding gun |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050023252A1 (en) * | 2003-07-09 | 2005-02-03 | Newfrey Llc. | Stud welding apparatus |
| CN102794554A (en) * | 2012-07-05 | 2012-11-28 | 深圳市鸿栢科技实业有限公司 | Pneumatic energy storage welding gun matching stud welding machine and welding method of gun |
| KR20130021021A (en) * | 2011-08-22 | 2013-03-05 | 조현규 | Stud welding gun |
| CN203484787U (en) * | 2013-09-02 | 2014-03-19 | 深圳市鸿栢科技实业有限公司 | Stud welding chuck |
| JP2016112586A (en) * | 2014-12-15 | 2016-06-23 | 日本ドライブイット株式会社 | Arc stud welding apparatus |
| CN209334908U (en) * | 2018-11-20 | 2019-09-03 | 深圳德凌精工科技有限公司 | A kind of weldering nail automatic material loading structure |
| CN111069749A (en) * | 2019-12-26 | 2020-04-28 | 南京理工大学 | Self-rotating electric stud welding gun adaptive to hollow stud |
| CN210548760U (en) * | 2019-06-25 | 2020-05-19 | 浙江上势自动焊接科技有限公司 | Automatic welding gun suitable for welding nail with ceramic ring |
| CN211727855U (en) * | 2019-12-19 | 2020-10-23 | 宁波市镇海海博焊机制造有限公司 | Numerical control stud welding gun |
| CN214417907U (en) * | 2021-02-03 | 2021-10-19 | 浙江上势自动焊接科技有限公司 | Telescopic automatic stud welding gun |
-
2021
- 2021-02-03 CN CN202110152567.0A patent/CN112809139B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050023252A1 (en) * | 2003-07-09 | 2005-02-03 | Newfrey Llc. | Stud welding apparatus |
| KR20130021021A (en) * | 2011-08-22 | 2013-03-05 | 조현규 | Stud welding gun |
| CN102794554A (en) * | 2012-07-05 | 2012-11-28 | 深圳市鸿栢科技实业有限公司 | Pneumatic energy storage welding gun matching stud welding machine and welding method of gun |
| CN203484787U (en) * | 2013-09-02 | 2014-03-19 | 深圳市鸿栢科技实业有限公司 | Stud welding chuck |
| JP2016112586A (en) * | 2014-12-15 | 2016-06-23 | 日本ドライブイット株式会社 | Arc stud welding apparatus |
| CN209334908U (en) * | 2018-11-20 | 2019-09-03 | 深圳德凌精工科技有限公司 | A kind of weldering nail automatic material loading structure |
| CN210548760U (en) * | 2019-06-25 | 2020-05-19 | 浙江上势自动焊接科技有限公司 | Automatic welding gun suitable for welding nail with ceramic ring |
| CN211727855U (en) * | 2019-12-19 | 2020-10-23 | 宁波市镇海海博焊机制造有限公司 | Numerical control stud welding gun |
| CN111069749A (en) * | 2019-12-26 | 2020-04-28 | 南京理工大学 | Self-rotating electric stud welding gun adaptive to hollow stud |
| CN214417907U (en) * | 2021-02-03 | 2021-10-19 | 浙江上势自动焊接科技有限公司 | Telescopic automatic stud welding gun |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116475538A (en) * | 2023-05-12 | 2023-07-25 | 深圳市鸿栢科技实业有限公司 | Servo driving gap type energy storage stud welding gun |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112809139B (en) | 2023-12-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR102208474B1 (en) | Tig welding device and tig welding method | |
| CN111872528B (en) | Gun body assembly and stud welding gun comprising same | |
| CN214417907U (en) | Telescopic automatic stud welding gun | |
| CN112809139A (en) | Telescopic automatic stud welding gun | |
| CN101602147B (en) | Tooling device | |
| CN212350732U (en) | Gun body assembly and stud welding gun with same | |
| CN214417908U (en) | Novel stud welding gun | |
| CN111872527A (en) | Automatic stud welding gun | |
| CN112809140A (en) | Novel stud welding gun | |
| JP2000107867A (en) | Resistance welding equipment and welding method | |
| CN214417906U (en) | Telescopic stud welding gun | |
| CN212350731U (en) | Automatic stud welding gun | |
| CN204954236U (en) | Cooler aluminum products welding machine system | |
| CN110238598B (en) | Special automatic welding device for dowel bars | |
| CN210908656U (en) | Vertical double-welding-gun automatic girth welding device capable of achieving accurate positioning | |
| CN113441896A (en) | Welding device for fixing anchor backing plate | |
| CN107900543B (en) | method for manufacturing shockproof hammer | |
| CN212705201U (en) | Clamping head device for butt welding | |
| CN219484494U (en) | Automatic stud welding equipment for stamping parts | |
| KR100773401B1 (en) | Soldering appartus and control method thereof | |
| CN220330143U (en) | New forms of energy hollow motor shaft blank forming device | |
| CN216370754U (en) | Welding device and welding device assembly | |
| CN211670410U (en) | Automatic high-stability secondary Bobbin terminal press-in equipment | |
| CN219094086U (en) | Cold welding machine that stability is high | |
| CN108747351B (en) | Street lamp assembly mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |