CN112808501A - Coating robot with anti-splashing function - Google Patents
Coating robot with anti-splashing function Download PDFInfo
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- CN112808501A CN112808501A CN202110242449.9A CN202110242449A CN112808501A CN 112808501 A CN112808501 A CN 112808501A CN 202110242449 A CN202110242449 A CN 202110242449A CN 112808501 A CN112808501 A CN 112808501A
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- splash
- coating robot
- booster pump
- main body
- function according
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0645—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies being rotated during treatment operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
Landscapes
- Coating Apparatus (AREA)
Abstract
本发明属于机器人技术领域，且公开了一种具有防喷溅作用的涂装机器人，包括主体和搅拌组件，所述主体的内部开设有安装腔，且主体的顶部固定连接有增压泵，所述主体顶部靠近增压泵的一侧安装有弧形架，所述增压泵的出液端安装有出液管，且增压泵的进液端安装有进液管，本发明通过弧形架和导辊对管状物体进行支撑，通过三个第二电机带动三个主动轮转动，通过三个主动轮带动三个从动轮转动，从而让三个导辊绕着侧架一侧转动，通过三个导辊带动管状物体转动，使管状物体的内壁被喷头喷出的涂料均匀喷涂，让工人喷涂管状物体内壁时即为简便，无需工人费力将喷头伸入管状物体内部，大大降低了喷涂的难度，提高了喷涂的效率。
The invention belongs to the technical field of robots, and discloses a painting robot with anti-splash function, which comprises a main body and a stirring assembly. An installation cavity is opened inside the main body, and a booster pump is fixedly connected to the top of the main body. An arc frame is installed on the side of the top of the main body close to the booster pump, a liquid outlet pipe is installed at the liquid outlet end of the booster pump, and a liquid inlet pipe is installed at the liquid inlet end of the booster pump. The frame and the guide rollers support the tubular object, and the three second motors drive the three driving wheels to rotate, and the three driving wheels drive the three driven wheels to rotate, so that the three guide rollers rotate around one side of the side frame. The three guide rollers drive the tubular object to rotate, so that the inner wall of the tubular object is evenly sprayed by the paint sprayed from the nozzle. Difficulty, improve the efficiency of spraying.
Description
Technical Field
The invention belongs to the technical field of robots, and particularly relates to a coating robot with a splash-proof function.
Background
The robot is an intelligent machine capable of working semi-autonomously or fully autonomously, can assist or even replace human beings to finish dangerous, heavy and complex work, improves the working efficiency and quality, serves human life, and expands or extends the activity and capability range of the human beings.
However, the coating robot in the current market is difficult to coat the inner wall of the tubular object, and needs workers to difficultly stretch the spray head into the tubular object, so that the coating difficulty is greatly increased, and the coating efficiency is reduced.
Disclosure of Invention
The invention aims to provide a coating robot with a splash-proof function, and aims to solve the problems of high spraying difficulty and low spraying efficiency in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a coating robot with a splash-proof effect comprises a main body and a stirring assembly, wherein an installation cavity is formed in the main body, a booster pump is fixedly connected to the top of the main body, an arc-shaped frame is installed on one side, close to the booster pump, of the top of the main body, a liquid outlet pipe is installed at the liquid outlet end of the booster pump, a liquid inlet pipe is installed at the liquid inlet end of the booster pump, a main pipe is installed at one end, opposite to the booster pump, of the liquid outlet pipe, a spray head is installed at the bottom of the main pipe, a liquid storage barrel is installed in the installation cavity, and a feeding pipe is;
arc frame top is the three side bearer of annular array fixedly connected with, and the outer wall of arc frame is the three second motor of annular array fixedly connected with, and is three one side of side bearer all rotates and is connected with the deflector roll, and the opposite side all rotates and is connected with from the driving wheel, and is three the one end of second motor all rotates and is connected with the action wheel, the action wheel is connected through belt transmission between the driving wheel.
Preferably, two springs are symmetrically arranged at the top of the main pipe, a top plate is arranged between the tops of the two springs, and a scraper plate is arranged above the top plate.
Preferably, two second connecting rods are symmetrically installed in the inside of the top plate, two the tops of the second connecting rods are fixedly connected with the bottom of the scraper, second adjusting bolts are connected between the two second connecting rods and the top plate in a screwing mode, two mounting frames are installed on the two sides, close to the scraper, of the top plate, and the two mounting frames are connected with guide wheels in a rotating mode on one side, opposite to the mounting frames.
Preferably, an observation window is installed on one side of the liquid storage barrel, and a transparent glass plate is embedded in the inner wall of the observation window.
Preferably, a loading hopper is installed at the top of the loading pipe, and the longitudinal section of the loading hopper is trapezoidal.
Preferably, four bottom feet are installed at the bottom of the main body, two of the four bottom feet are in a group, the two bottom feet are symmetrical with each other, and foot pads are installed at the bottoms of the four bottom feet.
Preferably, the stirring subassembly includes first motor, the one end that first motor extends to the liquid storage bucket inside rotates and is connected with the pivot, and one side of first motor installs the controller, the puddler is installed to the periphery of pivot.
Preferably, two first connecting rods are symmetrically installed at the bottom of the arc-shaped frame, and two first adjusting bolts are connected between the first connecting rods and the main body in a screwing mode.
Preferably, the finger rods are installed on two sides of the first adjusting bolt, and the finger grooves are formed in two sides of each finger rod.
Preferably, pull grooves are formed in one sides of the two first connecting rods, and two arc-shaped grooves are symmetrically formed in the pull grooves.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the invention, the tubular object is supported by the arc-shaped frame and the guide rollers, the three second motors drive the three driving wheels to rotate, the three driving wheels drive the three driven wheels to rotate, so that the three guide rollers rotate around one side of the side frame, the tubular object is driven to rotate by the three guide rollers, the inner wall of the tubular object is uniformly sprayed by the coating sprayed by the spray head, the inner wall of the tubular object is simply and conveniently sprayed by workers, the spray head does not need to be difficultly stretched into the tubular object by the workers, the spraying difficulty is greatly reduced, and the spraying efficiency is improved.
(2) On the basis that the arc-shaped frame and the guide roller support the tubular objects, the arc-shaped frame is supported by the first connecting rod, the first connecting rod is pulled to drive the arc-shaped frame to move in the main body, the first adjusting bolt is screwed, the positions of the first connecting rod and the arc-shaped frame can be fixed, the guide roller drives the tubular objects to rotate, the application range of the device is further expanded, and the device can be suitable for tubular objects of different specifications.
(3) On the basis that the guide roller drives the tubular object to rotate, the device pushes the top plate through the spring, so that the top plate drives the scraper to move, the scraper abuts against the inner wall of the tubular object, the scraper scrapes the inner wall of the tubular object, the sprayed tubular object is further scraped under the condition of spraying, and the spraying uniformity of the device is further improved.
(4) When the scraping plate scrapes the inner wall of the tubular object, the second connecting rod is fixed on the top plate by screwing the two adjusting bolts, so that the position of the scraping plate is fixed, the guide wheel abuts against the inner wall of the tubular object, and the distance between the scraping plate and the inner wall of the tubular object can be adjusted when the scraping plate scrapes the inner wall of the tubular object, so that the coating spraying thickness can be adjusted.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an external view of the present invention;
FIG. 3 is a side view of the main tube of the present invention;
FIG. 4 is a side view of an arcuate frame of the present invention;
FIG. 5 is an enlarged view of portion A of FIG. 2;
FIG. 6 is an enlarged view of portion B of FIG. 2;
in the figure: 1. a foot pad; 2. a main body; 3. a first motor; 4. a first adjusting bolt; 5. a first connecting rod; 6. a spray head; 7. a main pipe; 8. groove drawing; 9. a finger; 10. a liquid outlet pipe; 11. a liquid inlet pipe; 12. a booster pump; 13. a mounting cavity; 14. a hopper; 15. a feed tube; 16. a liquid storage barrel; 17. footing; 18. a rotating shaft; 19. a stirring rod; 20. an observation window; 21. a spring; 22. a top plate; 23. a mounting frame; 24. a guide wheel; 25. a driving wheel; 26. a driven wheel; 27. an arc-shaped frame; 28. a guide roller; 29. a second motor; 30. a side frame; 31. a second adjusting bolt; 32. a second connecting rod; 33. a squeegee; 34. and a controller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides the following technical solutions: a coating robot with a splash-proof function comprises a main body 2 and a stirring assembly, wherein a mounting cavity 13 is formed in the main body 2, the top of the main body 2 is fixedly connected with a booster pump 12, an arc-shaped frame 27 is mounted on one side, close to the booster pump 12, of the top of the main body 2, a liquid outlet pipe 10 is mounted at the liquid outlet end of the booster pump 12, a liquid inlet pipe 11 is mounted at the liquid inlet end of the booster pump 12, a main pipe 7 is mounted at one end, back to the booster pump 12, of the liquid outlet pipe 10, a spray head 6 is mounted at the bottom of the main pipe 7, a liquid storage barrel 16 is mounted in the mounting cavity 13;
the top of the arc frame 27 is fixedly connected with three side frames 30 in an annular array, the outer wall of the arc frame 27 is fixedly connected with three second motors 29 in an annular array, one sides of the three side frames 30 are rotatably connected with guide rollers 28, the other sides of the three side frames 30 are rotatably connected with driven wheels 26, one ends of the three second motors 29 are rotatably connected with driving wheels 25, the driving wheels 25 are connected with the driven wheels 26 through belt transmission, the tubular objects are supported through the arc frame 27, the driving wheels 25 are driven to rotate through the second motors 29, so that the driven wheels 26 are driven to rotate, the driven wheels 26 are driven to drive the guide rollers 28 to rotate, the tubular objects are driven to roll through the guide rollers 28, and coatings sprayed by the spray heads 6 are uniformly.
Further, two springs 21 are installed to the top symmetry of being responsible for 7, install roof 22 between two spring 21 tops, and scraper blade 33 is installed to roof 22 top, pushes away roof 22 extrusion through spring 21 to drive scraper blade 33 and remove, make scraper blade 33 support the tubular object inner wall, thereby let the coating spraying more even.
Further, two second connecting rods 32 are installed to roof 22's inside symmetry, two second connecting rods 32 tops all with scraper blade 33 bottom fixed connection, and all close soon between two second connecting rods 32 and the roof 22 and be connected with second adjusting bolt 31, two mounting brackets 23 are all installed to the both sides that roof 22 top is close to scraper blade 33, two mounting brackets 23 are all rotated in the relative one side of mounting bracket 23 and are connected with guide pulley 24, through pulling second connecting rod 32, thereby drive scraper blade 33 and remove, through screwing up second adjusting bolt 31, thereby the position of fixed second connecting rod 32, make scraper blade 33's rigidity, support tubular object inner wall through guide pulley 24, scrape the coating of smearing through scraper blade 33, let coating spraying thickness can adjust.
Further, an observation window 20 is installed on one side of the liquid storage barrel 16, a transparent glass plate is embedded in the inner wall of the observation window 20, and the inside of the liquid storage barrel 16 is convenient to observe through the transparent glass plate and the observation window 20.
Further, a loading hopper 14 is installed at the top of the loading pipe 15, the longitudinal section of the loading hopper 14 is trapezoidal, and the coating is convenient to add into the loading pipe 15 through the trapezoidal loading hopper 14.
Further, four footing 17 are installed to the bottom of main part 2, and four footing 17 are two and are a set of, and two bisymmetry, callus on the sole 1 are all installed to the bottom of four footing 17, support main part 2 through callus on the sole 1 and four footing 17, let main part 2 place firmly.
Further, the stirring assembly comprises a first motor 3, one end of the first motor 3 extending into the liquid storage barrel 16 is rotatably connected with a rotating shaft 18, a controller 34 is installed on one side of the first motor 3, a stirring rod 19 is installed on the circumferential surface of the rotating shaft 18, the first motor 3, the booster pump 12 and the second motor 29 are all electrically connected with the controller 34, the first motor 3 adopts a CB-B80 driving motor, the booster pump 12 adopts an XBD8.0/40G-L booster pump, the second motor 29 adopts a GH-28-750-60S driving motor, and the controller 34 adopts a PLC (programmable logic controller) editable controller, wherein the model is a PLC CPU 226.
Further, two head rods 5 are symmetrically installed at the bottom of the arc-shaped frame 27, two first adjusting bolts 4 are connected between the two head rods 5 and the main body 2 in a screwing mode, the two head rods 5 are pulled, so that the arc-shaped frame 27 is driven to move, the first adjusting bolts 4 are adjusted through screwing, the positions of the head rods 5 are fixed, and the arc-shaped frame 27 is fixed.
Further, finger 9 is all installed to the both sides of first adjusting bolt 4, and the finger groove has all been seted up to the both sides of finger 9, lets first adjusting bolt 4 be convenient for rotate through finger groove and finger 9.
Furthermore, pull grooves 8 are formed in one sides of the two first connecting rods 5, the two arc-shaped grooves are symmetrically formed in the pull grooves 8, and the first connecting rods 5 are convenient to pull through the pull grooves 8 and the arc-shaped grooves.
The working principle and the using process of the invention are as follows: when the device is used, the device is moved to a use point, the device is supported through the foot pad 1 and the bottom foot 17, the device is stably placed, after the device is stable, coating is added through the feeding hopper 14, the coating flows into the liquid storage barrel 16 through the feeding pipe 15, the rotating shaft 18 is driven to rotate through the first motor 3, the stirring rod 19 is driven to rotate through the rotating shaft 18, so that the coating is stirred, the coating cannot be used due to condensation, the first connecting rod 5 is pulled through the pull groove 8, the arc-shaped frame 27 is driven to move through the first connecting rod 5, the arc-shaped frame 27 is moved to a position required by a user, the first adjusting bolt 4 is screwed through the finger rod 9, so that the position of the first connecting rod 5 is fixed, the position of the arc-shaped frame 27 is fixed, the scraper 33 is pulled, so that the second connecting rod 32 is driven to move, the second adjusting bolt 31 is screwed, so that the positions of the second connecting rod, tubular object to be sprayed is inserted into main pipe 7, tubular object is supported through arc frame 27, after tubular object is placed, drive action wheel 25 through second motor 29 and rotate, drive from driving wheel 26 through action wheel 25 and rotate, drive deflector roll 28 through from driving wheel 26 and rotate, it rotates to drive tubular object through deflector roll 28, thereby let tubular object evenly roll, work through booster pump 12, thereby let feed liquor pipe 11 extract the coating in stock solution bucket 16, through drain pipe 10 blowout coating, make coating get into in being responsible for 7, spout coating through shower nozzle 6, thereby carry out even spraying to tubular object inner wall, and when the coating spraying, scrape tubular object through scraper blade 33, thereby adjust the thickness of coating spraying, improve the spraying efficiency of device greatly.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a coating robot with prevent splash effect which characterized in that: the stirring device comprises a main body (2) and a stirring assembly, wherein an installation cavity (13) is formed in the main body (2), a booster pump (12) is fixedly connected to the top of the main body (2), an arc-shaped frame (27) is installed on one side, close to the booster pump (12), of the top of the main body (2), a liquid outlet pipe (10) is installed at the liquid outlet end of the booster pump (12), a liquid inlet pipe (11) is installed at the liquid inlet end of the booster pump (12), a main pipe (7) is installed at one end, back to the booster pump (12), of the liquid outlet pipe (10), a spray head (6) is installed at the bottom of the main pipe (7), a liquid storage barrel (16) is installed in the installation cavity (13), and a feeding pipe (15;
arc frame (27) top is three side bearer (30) of annular array fixedly connected with, and the outer wall of arc frame (27) is three second motor (29), three of annular array fixedly connected with one side of side bearer (30) all rotates and is connected with deflector roll (28), and the opposite side all rotates and is connected with from driving wheel (26), and is three the one end of second motor (29) all rotates and is connected with action wheel (25), be connected through belt transmission between action wheel (25) and follow driving wheel (26).
2. A coating robot having a splash-proof function according to claim 1, wherein: two springs (21) are symmetrically installed at the top of the main pipe (7), a top plate (22) is installed between the tops of the springs (21), and a scraper (33) is installed above the top plate (22).
3. A coating robot having a splash-proof function according to claim 2, wherein: two second connecting rods (32) are symmetrically installed in the inside of the top plate (22), two the tops of the second connecting rods (32) are fixedly connected with the bottom of the scraper (33), second adjusting bolts (31) are connected between the two second connecting rods (32) and the top plate (22) in a screwing mode, two mounting frames (23) are installed on the two sides, close to the scraper (33), of the top plate (22), and guide wheels (24) are connected to one side, opposite to the mounting frames (23), in a rotating mode.
4. A coating robot having a splash-proof function according to claim 1, wherein: an observation window (20) is installed on one side of the liquid storage barrel (16), and a transparent glass plate is embedded in the inner wall of the observation window (20).
5. A coating robot having a splash-proof function according to claim 1, wherein: and a loading hopper (14) is installed at the top of the loading pipe (15), and the longitudinal section of the loading hopper (14) is trapezoidal.
6. A coating robot having a splash-proof function according to claim 1, wherein: four footing (17) are installed to the bottom of main part (2), four footing (17) two are a set of, two bisymmetry, four callus on the sole (1) is all installed to the bottom of footing (17).
7. A coating robot having a splash-proof function according to claim 1, wherein: the stirring assembly comprises a first motor (3), one end of the first motor (3) extending to the inside of the liquid storage barrel (16) is rotatably connected with a rotating shaft (18), a controller (34) is installed on one side of the first motor (3), and a stirring rod (19) is installed on the circumferential surface of the rotating shaft (18).
8. A coating robot having a splash-proof function according to claim 1, wherein: two first connecting rods (5) are symmetrically installed at the bottom of the arc-shaped frame (27), and two first adjusting bolts (4) are connected between the first connecting rods (5) and the main body (2) in a screwing mode.
9. A coating robot having a splash-proof function according to claim 8, wherein: finger rods (9) are installed on two sides of the first adjusting bolt (4), and finger grooves are formed in two sides of the finger rods (9).
10. A coating robot having a splash-proof function according to claim 8, wherein: pull grooves (8) are formed in one sides of the two first connecting rods (5), and two arc-shaped grooves are symmetrically formed in the inner portions of the pull grooves (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110242449.9A CN112808501A (en) | 2021-03-02 | 2021-03-02 | Coating robot with anti-splashing function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110242449.9A CN112808501A (en) | 2021-03-02 | 2021-03-02 | Coating robot with anti-splashing function |
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| Publication Number | Publication Date |
|---|---|
| CN112808501A true CN112808501A (en) | 2021-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110242449.9A Pending CN112808501A (en) | 2021-03-02 | 2021-03-02 | Coating robot with anti-splashing function |
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| Country | Link |
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| CN (1) | CN112808501A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114534966A (en) * | 2022-02-24 | 2022-05-27 | 扬州工业职业技术学院 | High-altitude industrial intelligent spraying robot |
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| JP2001239200A (en) * | 2000-03-01 | 2001-09-04 | Soichiro Oku | Inner face coating tool for hollow pipe and coating method |
| CN103949378A (en) * | 2014-04-02 | 2014-07-30 | 安徽瑞田机械有限公司 | Spraying and processing apparatus and method for spraying and processing surface in gas tank |
| CN108993805A (en) * | 2018-08-10 | 2018-12-14 | 安徽鼎恒再制造产业技术研究院有限公司 | A kind of spray equipment adapting to different-diameter round tube inner wall |
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| CN209663643U (en) * | 2018-12-27 | 2019-11-22 | 无锡宏锦液压机械有限公司 | A kind of hydraulic cylinder repairing mechanism |
| CN110801996A (en) * | 2019-10-17 | 2020-02-18 | 衷存兰 | PVC pipeline interface auxiliary gluing equipment |
| CN212596637U (en) * | 2020-05-20 | 2021-02-26 | 贵州镁程铝业科技有限公司 | Tubular member inner wall electrostatic spraying device |
| CN214515488U (en) * | 2021-03-02 | 2021-10-29 | 扬州工业职业技术学院 | High-efficient splash-proof coating robot |
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2021
- 2021-03-02 CN CN202110242449.9A patent/CN112808501A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001239200A (en) * | 2000-03-01 | 2001-09-04 | Soichiro Oku | Inner face coating tool for hollow pipe and coating method |
| CN103949378A (en) * | 2014-04-02 | 2014-07-30 | 安徽瑞田机械有限公司 | Spraying and processing apparatus and method for spraying and processing surface in gas tank |
| CN208409728U (en) * | 2018-05-08 | 2019-01-22 | 淮北市大金矿山机器有限责任公司 | A kind of height-adjustable scraper plate mounting tool |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114534966A (en) * | 2022-02-24 | 2022-05-27 | 扬州工业职业技术学院 | High-altitude industrial intelligent spraying robot |
| CN114534966B (en) * | 2022-02-24 | 2023-09-05 | 扬州工业职业技术学院 | An intelligent spraying robot for high-altitude operations |
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