CN112802691A - End face uniform metal spraying device for production of metalized film capacitor - Google Patents
End face uniform metal spraying device for production of metalized film capacitor Download PDFInfo
- Publication number
- CN112802691A CN112802691A CN202011475090.1A CN202011475090A CN112802691A CN 112802691 A CN112802691 A CN 112802691A CN 202011475090 A CN202011475090 A CN 202011475090A CN 112802691 A CN112802691 A CN 112802691A
- Authority
- CN
- China
- Prior art keywords
- horizontal baffle
- metal spraying
- film capacitor
- conveyer
- spraying device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002184 metal Substances 0.000 title claims abstract description 68
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 68
- 239000003990 capacitor Substances 0.000 title claims abstract description 48
- 238000005507 spraying Methods 0.000 title claims abstract description 48
- 239000011104 metalized film Substances 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 239000000843 powder Substances 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 8
- 238000004804 winding Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/02—Coating starting from inorganic powder by application of pressure only
- C23C24/04—Impact or kinetic deposition of particles
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses an end face uniform metal spraying device for production of a metalized film capacitor. Including delivery board, conveyer, metal spraying end, the metal spraying end is in the top of conveyer sets up, the delivery board is followed the directional below that removes to the metal spraying end of conveyer still includes snatchs structure, horizontal baffle, it is located to snatch the structure the one end setting of conveyer, horizontal baffle has the through-hole, and the terminal surface of condenser passes the upper surface of through-hole and horizontal baffle and flushes, the edge of horizontal baffle exceeds the upper surface setting of horizontal baffle, horizontal baffle is connected with sharp cylinder, sharp cylinder extends with the drive along vertical direction horizontal baffle removes to the condenser the top of horizontal baffle is provided with the mounting bracket, metal spraying end fixed connection the mounting bracket. The invention can solve the problem of metal powder waste caused by element arrangement gaps.
Description
Technical Field
The invention relates to the technical field of capacitors, in particular to an end face uniform metal spraying device for production of a metalized film capacitor.
Background
For the electrode lead-out, the winding element of the capacitor needs to be sprayed with metal powder, called metal spraying, on its end face before assembly. In the existing metal spraying system, a plurality of cylindrical winding elements are arranged in a metal frame, then the metal frame is vertically placed in front of a metal spraying machine opening of a machine, and metal spraying is carried out by moving the metal spraying machine opening up and down. When the metal spraying machine port moves up and down, the metal frame carries the winding elements to move left and right, so that all the winding elements can be sprayed with metal.
However, since the winding elements are cylindrical, there is a gap between them when they are arranged in the metal frame, which results in excessive waste of the ejected metal powder. When spraying metal, the air flow flows into the metal spraying chamber from the channel and then flows out from the other channel, so that the metal powder wasted in the metal spraying chamber is taken away, the concentration of the metal powder in the metal spraying chamber is reduced, but a lot of metal powder sprayed to the gap of the winding element is adsorbed on the side wall of the winding element, and the winding element needs to be specially cleaned when in use, so that the production efficiency is reduced.
Disclosure of Invention
Aiming at the defects of the prior art, the invention discloses an end face uniform metal spraying device for producing a metalized film capacitor, which can solve the problem of metal powder waste caused by element arrangement gaps.
In order to achieve the purpose, the invention is realized by the following technical scheme:
the end face uniform metal spraying device for the production of the metallized film capacitor comprises a conveying plate for containing a plurality of capacitors, a conveyor for directionally conveying the capacitors, a metal spraying end head for spraying metal to the capacitors, a grabbing structure for grabbing the capacitors and conveying the capacitors to the conveying plate, and a transverse baffle plate for matching with the conveying plate to position the capacitors and recycling metal powder, wherein the conveying plate moves directionally to the position below the metal spraying end head along with the conveyor, the grabbing structure is arranged at one end of the conveyor and is provided with a through hole for the capacitors to pass through, the end face of the capacitor passes through the through hole and is flush with the upper surface of the transverse baffle plate, the edge of the transverse baffle plate is higher than the upper surface of the transverse baffle plate, and the transverse baffle plate is connected with a linear cylinder, the straight line cylinder extends along vertical direction in order to drive horizontal baffle removes to the condenser the top of horizontal baffle is provided with the mounting bracket, metal spraying end fixed connection the mounting bracket.
According to the preferable technical scheme, the linear cylinders are located at the edge of the transverse baffle at intervals, the piston rods of the linear cylinders are fixedly connected with the transverse baffle, and the cylinder bodies of the linear cylinders are fixedly connected with the hoisting frame.
According to the preferable technical scheme, the mounting frame spans the upper surface of the transverse baffle from one side of the transverse baffle and extends to the other side of the transverse baffle, and the metal spraying tips are uniformly distributed on the mounting frame along the extending direction of the mounting frame.
According to the preferable technical scheme, the through holes penetrate through the upper surface and the lower surface of the transverse baffle plate in the vertical direction, the through holes are uniformly distributed along the plane where the transverse baffle plate is located, the conveying plate is provided with positioning holes, and the axes of the through holes and the axes of the positioning holes are arranged in a one-to-one correspondence mode.
According to the preferable technical scheme, the grabbing structure comprises a moving support, a driving assembly and a clamping jaw, the moving support extends to the position above the conveyor, the clamping jaw is movably connected with the moving support, and the driving assembly drives the clamping jaw to move along the moving support in a reciprocating mode.
According to the technical scheme, the driving assembly comprises a driving motor, a movable support and a driving gear, a rack is formed on the movable support, the gear is meshed with the rack, a machine body of the driving motor is fixedly connected with the movable support, an output shaft of the driving motor is fixedly connected with the driving gear, and the movable support slides along the upper surface of the movable support.
The preferred technical scheme, the conveyer includes conveying motor, transport frame, drive roller, driven voller and belt, the drive roller rotates to be connected the one end of transport frame, the driven voller rotates to be connected the other end of transport frame, the belt encircles and passes through the drive roller with the driven voller, conveying motor with the drive roller transmission is connected.
The invention discloses an end face uniform metal spraying device for producing a metalized film capacitor, which has the following advantages:
the capacitor can be grabbed to the conveying plate located on the conveyor to be arrayed through the grabbing structure, the capacitor follows the conveying plate and the conveyor to reach the lower part of the transverse baffle, and the transverse baffle and the conveying plate are located above and below the capacitor in two directions, so that clamping and positioning effects on the capacitor can be formed together. In the metal spraying operation process, the surface of the transverse baffle can be flush with the surfaces of the capacitors, so that excessive metal powder is recycled, and the waste of the metal powder is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a top view of a transverse baffle of an embodiment of the present invention;
fig. 3 is a schematic diagram of a grasping configuration of the embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 3, an end face uniform metal spraying device for producing a metalized film capacitor according to an embodiment of the present invention includes a conveying plate 1 for accommodating a plurality of capacitors, a conveyor 2 for directionally conveying the capacitors, and a metal spraying tip 3 for spraying metal to the capacitors, wherein the metal spraying tip 3 is disposed above the conveyor 2, the conveying plate 1 is directionally moved to below the metal spraying tip 3 along with the conveyor 2, the device further includes a gripping structure 4 for gripping the capacitors and conveying the capacitors to the conveying plate 1, and a transverse baffle 5 for positioning the capacitors and recovering metal powder in cooperation with the conveying plate 1, and the gripping structure 4 is disposed at one end of the conveyor 2.
The capacitor can be grabbed to the delivery board 1 that is located conveyer 2 through the structure 4 that snatchs that sets up and carry out the array, and the capacitor follows delivery board 1 and conveyer 2 and arrives the below of horizontal baffle 5, and horizontal baffle 5 and delivery board 1 are located two directions of capacitor top and below, can form the tight and positioning action of clamp to the capacitor altogether. In the metal spraying operation process, the surface of the transverse baffle 5 can be flush with the surfaces of the capacitors, so that excessive metal powder is recycled, and the waste of the metal powder is reduced.
In order to facilitate connection and control of the movement of the transverse baffle 5, the linear cylinders 6 are arranged at the edge 51 of the transverse baffle 5 at intervals, piston rods of the linear cylinders 6 are fixedly connected with the transverse baffle 5, and a hoisting frame is fixedly connected with cylinder bodies of the linear cylinders 6.
In order to recover the metal powder, the mounting frame 52 spans the upper surface of the transverse baffle 5 from one side of the transverse baffle 5 and extends to the other side of the transverse baffle 5, and the metal spraying tips 3 are uniformly distributed on the mounting frame 52 along the extending direction of the mounting frame 52.
In order to shield the gap between the capacitors and further maintain the effect of metal powder recovery, the through holes 50 penetrate through the upper surface and the lower surface of the transverse baffle 5 in the vertical direction, the through holes 50 are uniformly distributed along the plane where the transverse baffle 5 is located, the conveying plate 1 is provided with positioning holes, the axes of the through holes 50 and the axes of the positioning holes are arranged in a one-to-one correspondence manner, and the positioning holes can position the capacitors so that the capacitors can enter the through holes 50.
In order to realize the automatic feeding of the capacitor, the capacitor is kept to continuously move to the conveying plate 1, the gripping structure 4 comprises a moving bracket 40, a driving assembly and a clamping jaw 41, the moving bracket 40 extends to the upper part of the conveyor 2, the clamping jaw 41 is movably connected with the moving bracket 40, and the driving assembly drives the clamping jaw 41 to reciprocate along the moving bracket 40.
In order to realize the reciprocating movement of the clamping jaw 41, the driving assembly comprises a driving motor 42, a moving support 43 and a driving gear 44, a rack is formed on the moving support 40, the gear 44 is meshed with the rack, the body of the driving motor 42 is fixedly connected with the moving support 43, the output shaft of the driving motor 42 is fixedly connected with the driving gear 44, and the moving support 43 slides along the upper surface of the moving support 40.
In order to move the conveying plate 1 conveniently, the conveyor 2 comprises a conveying motor 21, a conveying frame 20, a driving roller 22, a driven roller 23 and a belt 24, wherein the driving roller 22 is rotatably connected to one end of the conveying frame 20, the driven roller 23 is rotatably connected to the other end of the conveying frame 20, the belt 24 is wound around the driving roller 22 and the driven roller 23, and the conveying motor 21 is in transmission connection with the driving roller 22.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (7)
1. The utility model provides a metallized film capacitor production is with even metal spraying device of terminal surface, is including the delivery board that is used for holding a plurality of capacitors, the conveyer that is used for directional transport condenser, the metal spraying end that is used for spraying metal to the capacitor, the metal spraying end sets up in the top of conveyer, the delivery board follows the directional below that moves to the metal spraying end of conveyer, its characterized in that: still including being used for snatching the condenser and transporting extremely the structure of snatching of delivery board, be used for the cooperation delivery board location condenser and retrieve metal powder's horizontal baffle, it is located to snatch the structure the one end setting of conveyer, horizontal baffle has the through-hole that is used for the condenser to pass, and the terminal surface of condenser passes the upper surface of through-hole and horizontal baffle and flushes, the edge of horizontal baffle exceeds the upper surface setting of horizontal baffle, horizontal baffle is connected with sharp cylinder, sharp cylinder extends in order to drive along vertical direction horizontal baffle removes the condenser the top of horizontal baffle is provided with the mounting bracket, metal spraying end fixed connection the mounting bracket.
2. The end face uniform metal spraying device for producing the metallized film capacitor as claimed in claim 1, wherein: the linear cylinders are located at the edge of the transverse baffle at intervals, piston rods of the linear cylinders are fixedly connected with the transverse baffle, and a hoisting frame is fixedly connected with the cylinder body of each linear cylinder.
3. The end face uniform metal spraying device for producing the metallized film capacitor as claimed in claim 1, wherein: the mounting bracket stridees across the upper surface of horizontal baffle and extends to the opposite side of horizontal baffle from one side of horizontal baffle, the metal spraying end is followed the even distribution of extending direction of mounting bracket is in the mounting bracket.
4. The end face uniform metal spraying device for producing the metallized film capacitor as claimed in claim 1, wherein: the conveying plate is provided with a positioning hole, and the axis of the through hole and the axis of the positioning hole are arranged in a one-to-one correspondence mode.
5. The end face uniform metal spraying device for producing the metallized film capacitor as claimed in claim 1, wherein: the grabbing structure comprises a moving support, a driving assembly and a clamping jaw, the moving support extends to the upper portion of the conveyor, the clamping jaw is movably connected with the moving support, and the driving assembly drives the clamping jaw to move along with the moving support in a reciprocating mode.
6. The end face uniform metal spraying device for producing the metallized film capacitor as claimed in claim 5, wherein: the driving assembly comprises a driving motor, a movable support and a driving gear, a rack is formed on the movable support, the gear is meshed with the rack, the machine body of the driving motor is fixedly connected with the movable support, the output shaft of the driving motor is fixedly connected with the driving gear, and the movable support slides along the upper surface of the movable support.
7. The end face uniform metal spraying device for producing the metallized film capacitor as claimed in claim 1, wherein: the conveyer includes conveyor motor, transport frame, drive roller, driven voller and belt, the drive roller rotates to be connected the one end of transport frame, the driven voller rotates to be connected the other end of transport frame, the belt encircles and passes through the drive roller with the driven voller, conveyor motor with the drive roller transmission is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011475090.1A CN112802691B (en) | 2020-12-14 | 2020-12-14 | End face uniform metal spraying device for production of metalized film capacitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011475090.1A CN112802691B (en) | 2020-12-14 | 2020-12-14 | End face uniform metal spraying device for production of metalized film capacitor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112802691A true CN112802691A (en) | 2021-05-14 |
| CN112802691B CN112802691B (en) | 2022-03-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011475090.1A Active CN112802691B (en) | 2020-12-14 | 2020-12-14 | End face uniform metal spraying device for production of metalized film capacitor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112802691B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103681013A (en) * | 2014-01-10 | 2014-03-26 | 柯贝尔电能质量技术（上海）有限公司 | Method and system for metal spraying aiming at capacitor winding element |
| CN203690122U (en) * | 2014-01-10 | 2014-07-02 | 柯贝尔电能质量技术（上海）有限公司 | Metal spraying system aiming at capacitor winding elements |
| CN204668165U (en) * | 2015-06-17 | 2015-09-23 | 铜陵市科峰电子有限责任公司 | Capacitor metal spraying machine system |
| CN204668166U (en) * | 2015-06-17 | 2015-09-23 | 铜陵市科峰电子有限责任公司 | A kind of metallic film capacitor up-coiler |
| CN209602618U (en) * | 2019-02-15 | 2019-11-08 | 铜陵市启动电子制造有限责任公司 | A kind of capacitor metal spraying processing overturning tooling |
| CN209785762U (en) * | 2019-02-28 | 2019-12-13 | 益阳兴富鑫电子有限公司 | Core metal spraying device for capacitor production |
| CN110760836A (en) * | 2019-12-25 | 2020-02-07 | 安徽赛福电子有限公司 | Metal spraying device for thin film capacitor |
| CN210386331U (en) * | 2019-06-10 | 2020-04-24 | 诸城市福江机械有限公司 | Metal accessories processing paint spraying apparatus for wheat machine |
| CN111785519A (en) * | 2020-06-30 | 2020-10-16 | 浙江台州特总电容器有限公司 | Environment-friendly film capacitor spouts gold equipment |
| CN112071665A (en) * | 2020-08-26 | 2020-12-11 | 黄山申格电子科技股份有限公司 | Metal spraying heat setting process for automobile electrically-driven capacitor core |
| CN112071664A (en) * | 2020-08-26 | 2020-12-11 | 黄山申格电子科技股份有限公司 | Automobile electric drive capacitor core heat setting metal spraying frame clamp |
-
2020
- 2020-12-14 CN CN202011475090.1A patent/CN112802691B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103681013A (en) * | 2014-01-10 | 2014-03-26 | 柯贝尔电能质量技术（上海）有限公司 | Method and system for metal spraying aiming at capacitor winding element |
| CN203690122U (en) * | 2014-01-10 | 2014-07-02 | 柯贝尔电能质量技术（上海）有限公司 | Metal spraying system aiming at capacitor winding elements |
| CN204668165U (en) * | 2015-06-17 | 2015-09-23 | 铜陵市科峰电子有限责任公司 | Capacitor metal spraying machine system |
| CN204668166U (en) * | 2015-06-17 | 2015-09-23 | 铜陵市科峰电子有限责任公司 | A kind of metallic film capacitor up-coiler |
| CN209602618U (en) * | 2019-02-15 | 2019-11-08 | 铜陵市启动电子制造有限责任公司 | A kind of capacitor metal spraying processing overturning tooling |
| CN209785762U (en) * | 2019-02-28 | 2019-12-13 | 益阳兴富鑫电子有限公司 | Core metal spraying device for capacitor production |
| CN210386331U (en) * | 2019-06-10 | 2020-04-24 | 诸城市福江机械有限公司 | Metal accessories processing paint spraying apparatus for wheat machine |
| CN110760836A (en) * | 2019-12-25 | 2020-02-07 | 安徽赛福电子有限公司 | Metal spraying device for thin film capacitor |
| CN111785519A (en) * | 2020-06-30 | 2020-10-16 | 浙江台州特总电容器有限公司 | Environment-friendly film capacitor spouts gold equipment |
| CN112071665A (en) * | 2020-08-26 | 2020-12-11 | 黄山申格电子科技股份有限公司 | Metal spraying heat setting process for automobile electrically-driven capacitor core |
| CN112071664A (en) * | 2020-08-26 | 2020-12-11 | 黄山申格电子科技股份有限公司 | Automobile electric drive capacitor core heat setting metal spraying frame clamp |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112802691B (en) | 2022-03-25 |
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