CN112795087B - Low-carbon residue insulating layer material for electric control solid propellant electrode and preparation method thereof - Google Patents

Low-carbon residue insulating layer material for electric control solid propellant electrode and preparation method thereof Download PDF

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Publication number
CN112795087B
CN112795087B CN202011595061.9A CN202011595061A CN112795087B CN 112795087 B CN112795087 B CN 112795087B CN 202011595061 A CN202011595061 A CN 202011595061A CN 112795087 B CN112795087 B CN 112795087B
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insulating layer
layer material
resin
electrode
peroxide
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CN112795087A (en
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熊平
范骁
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Aerospace Science and Industry Changsha New Materials Research Institute Co Ltd
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Aerospace Science and Industry Changsha New Materials Research Institute Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The invention provides an insulating layer material for a solid propellant, which has excellent comprehensive performance, and comprises the following raw materials in parts by weight: polypropylene: 60 to 90; peroxide: 0.1 to 2.0; tackifying resin: 3 to 10; polyethylene wax: 0.5 to 3.0; white carbon black: 5-20; high temperature resistant resin: 2-8, adding white carbon black into the formula to ensure that no attachments are generated on the surface of the electrode after the insulating material burns, and ensuring the construction of a conductive path between the propellant and the electrode. And materials with different heat resistance grades are added to construct the multi-gradient thermal decomposition temperature of the insulating material, so that the orderly and controllable combustion of the insulating material is ensured.

Description

Low-carbon residue insulating layer material for electric control solid propellant electrode and preparation method thereof
Technical Field
The invention belongs to the field of materials for solid propellant electrodes, and particularly relates to a low-carbon residue insulating layer material for an electric control solid propellant electrode and a preparation method thereof.
Background
The electric control solid propellant has the characteristics of power-on combustion, power-off extinction, controllable combustion speed and the like, and solves the problems that the traditional solid propellant is difficult to realize multiple ignition and the combustion speed is uncontrollable. The working principle of the electric control solid propellant is that the solid propellant contacts with the electrode to form a conductive path, and proper voltage is input to burn the propellant. In order to realize the functions of burning the propellant when the propellant is electrified and extinguishing the propellant when the propellant is powered off, a layer of insulating material needs to be coated on the electrode. The insulating material is required to have high insulation properties and to have an insulating effect between the electrode and the propellant.
In the prior art, the Chinese patent with the application number of 201610916774.8 discloses a process method for preparing an electrically-controlled solid propellant electrode insulating material by using phenolic resin, and the method comprises the steps of coating phenolic resin paint on the surface of an electrode after surface treatment, drying at 50-120 ℃ and plasticizing and forming at 180-350 ℃ to obtain the electrode insulating material, however, although the phenolic resin has better electrical insulation, the scheme does not realize the requirement of reducing the carbon residue rate, so that the carbon residue rate of the scheme is high, and the usability is affected.
The Chinese patent with application number 201610915846.7 discloses a high-temperature-resistant and strong-acid-corrosion-resistant insulating material for an electric control solid propellant electrode, which adopts polytetrafluoroethylene suspension, epoxy resin, polyphenylene sulfide, polyimide and other materials as main components, so that the material can resist instantaneous high temperature and strong acid corrosion. However, the problem of high carbon residue rate also exists, which affects further new energy use.
How to provide an insulating layer material for solid propellant with excellent comprehensive properties is still a current research hot spot and difficulty.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an insulating layer material for a solid propellant, which has excellent comprehensive performance.
The insulating layer material comprises the following raw materials in parts by mass:
polypropylene: 60 to 90;
peroxide: 0.1 to 2.0;
tackifying resin: 3 to 10;
polyethylene wax: 0.5 to 3.0;
white carbon black: 5-20;
high temperature resistant resin: 2-8.
The research and development show that the insulating layer material for the solid propellant not only needs to have better insulating performance, but also needs to have less attachment on the surface of the electrode after the insulating material burns, and does not influence the conductivity between the propellant and the bare electrode. At the same time, the insulating material is required to burn at a rate greater than the propellant so as to ensure contact between the propellant and the exposed electrode to form a conductive path.
By adopting the system, not only insulating performance is considered, but also surface attachments of the insulating layer materials after combustion are effectively reduced, and simultaneously, the insulating layer materials are ensured to have higher combustion speed relative to the propellant.
Further, the insulating layer material comprises the following raw materials in parts by weight:
polypropylene: 70-80 parts;
peroxide: 0.1 to 2.0;
tackifying resin: 5 to 8;
polyethylene wax: 0.5 to 3.0;
white carbon black: 6 to 15;
high temperature resistant resin: 2-8.
Further, the insulating layer material comprises the following raw materials in parts by weight:
polypropylene: 70-80 parts;
peroxide: 0.1 to 2.0;
tackifying resin: 5 to 8;
polyethylene wax: 0.5 to 3.0;
white carbon black: 6 to 15;
high temperature resistant resin: 5-8.
In the insulating layer material, the peroxide is one or more of di-tert-butyl peroxide and dicumyl peroxide.
In the insulating layer material, the tackifying resin is one or more of rosin, terpene resin, petroleum resin and alkyl phenolic resin.
In the insulating layer material, the high-temperature resistant resin is: one or more of polyimide, polyether-ether-ketone, polyphenylene sulfide, polyether sulfone, polyether imide and phenolic resin.
Further preferably, the material state is preferably a powder.
The invention also provides a preparation method of the insulating layer material, which comprises the following steps:
(1) And uniformly mixing the weighed raw materials of all components, and adding the mixture into a double-screw extruder for extrusion granulation.
(2) The extruded pellets were dried and then crushed and ground and sieved through a 120 mesh screen.
Compared with the prior art, the invention has the following beneficial effects:
1. white carbon black is added in the formula to ensure that no attachments are attached to the surface of the electrode after the insulating material burns, and the construction of a conductive path between the propellant and the electrode is ensured.
2. And materials with different heat resistance grades are added to construct the multi-gradient thermal decomposition temperature of the insulating material, so that the orderly and controllable combustion of the insulating material is ensured.
3. The system not only gives consideration to the insulation performance, but also effectively reduces the surface attachments of the insulating layer material after burning, and simultaneously ensures that the insulating layer material has higher burning speed relative to the propellant.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the present invention, but are not intended to limit the invention in any way. It should be noted that several modifications can be made by one skilled in the art without departing from the inventive concept. These are all within the scope of the present invention. For process parameters not specifically noted, reference may be made to conventional techniques.
Example 1
The low carbon residue insulating layer material for the electric control solid propellant electrode and the preparation method thereof comprise the following raw materials in percentage by mass:
polypropylene: 60;
dicumyl peroxide: 1, a step of;
rosin: 10;
polyethylene wax: 1, a step of;
white carbon black: 20, a step of;
polyphenylene sulfide: 8, 8;
stirring the weighed raw materials of each component in a high-speed stirrer for 3 minutes, and adding the mixed materials into a double-screw extruder for extrusion granulation, wherein the extrusion process parameters are as follows: the temperature of the first area is 120-140 ℃, the temperature of the second area is 140-160 ℃, the temperature of the third area is 150-170 ℃, the temperature of the fourth area is 170-180 ℃, the temperature of the fifth area is 170-190 ℃, the temperature of the sixth area is 170-190 ℃ and the temperature of the machine head is 160-180 ℃. The rotating speed of the host machine is 180-300 r/min. The extruded pellets were dried and then crushed and ground and sieved through a 120 mesh screen. And (3) filling the sieved powder into a powder barrel of an electrostatic spray gun, spraying the powder on the surface of the electrode according to an electrostatic spraying process, and then placing the electrode into a baking oven at 180-210 ℃ for plasticizing for 2-5min to obtain the electrode with the insulating layer.
Example 2
The low carbon residue insulating layer material for the electric control solid propellant electrode and the preparation method thereof comprise the following raw materials in percentage by mass:
polypropylene: 80;
di-t-butyl peroxide: 2.0;
petroleum resin: 3, a step of;
polyethylene wax: 2;
white carbon black: 8, 8;
polyetheretherketone: 5, a step of;
stirring the weighed raw materials of each component in a high-speed stirrer for 3 minutes, and adding the mixed materials into a double-screw extruder for extrusion granulation, wherein the extrusion process parameters are as follows: the temperature of the first area is 120-140 ℃, the temperature of the second area is 140-160 ℃, the temperature of the third area is 150-170 ℃, the temperature of the fourth area is 170-180 ℃, the temperature of the fifth area is 170-190 ℃, the temperature of the sixth area is 170-190 ℃ and the temperature of the machine head is 160-180 ℃. The rotating speed of the host machine is 180-300 r/min. The extruded pellets were dried and then crushed and ground and sieved through a 120 mesh screen. And (3) filling the sieved powder into a powder barrel of an electrostatic spray gun, spraying the powder on the surface of the electrode according to an electrostatic spraying process, and then placing the electrode into a baking oven at 180-210 ℃ for plasticizing for 2-5min to obtain the electrode with the insulating layer.
Comparative example 1
An insulating layer material and a preparation method thereof comprise the following raw materials in percentage by mass:
polypropylene: 80;
dicumyl peroxide: 1, a step of;
rosin: 10;
polyethylene wax: 1, a step of;
polyphenylene sulfide: 8, 8;
stirring the weighed raw materials of each component in a high-speed stirrer for 3 minutes, and adding the mixed materials into a double-screw extruder for extrusion granulation, wherein the extrusion process parameters are as follows: the temperature of the first area is 120-140 ℃, the temperature of the second area is 140-160 ℃, the temperature of the third area is 150-170 ℃, the temperature of the fourth area is 170-180 ℃, the temperature of the fifth area is 170-190 ℃, the temperature of the sixth area is 170-190 ℃ and the temperature of the machine head is 160-180 ℃. The rotating speed of the host machine is 180-300 r/min. The extruded pellets were dried and then crushed and ground and sieved through a 120 mesh screen. And (3) filling the sieved powder into a powder barrel of an electrostatic spray gun, spraying the powder on the surface of the electrode according to an electrostatic spraying process, and then placing the electrode into a baking oven at 180-210 ℃ for plasticizing for 2-5min to obtain the electrode with the insulating layer.
Comparative example 2
An insulating layer material and a preparation method thereof comprise the following raw materials in percentage by mass:
polyphenylene sulfide: 80;
white carbon black: 20, a step of;
stirring the weighed raw materials of each component in a high-speed stirrer for 3 minutes, and adding the mixed materials into a double-screw extruder for extrusion granulation, wherein the extrusion process parameters are as follows: the temperature of the first area is 260-270 ℃, the temperature of the second area is 270-280 ℃, the temperature of the third area is 270-290 ℃, the temperature of the fourth area is 290-300 ℃, the temperature of the fifth area is 290-300 ℃, the temperature of the sixth area is 290-300 ℃ and the temperature of the machine head is 300-310 ℃. The rotating speed of the host machine is 180-240 r/min. The extruded pellets were dried and then crushed and ground and sieved through a 120 mesh screen. And (3) filling the sieved powder into a powder barrel of an electrostatic spray gun, spraying the powder on the surface of the electrode according to an electrostatic spraying process, and then placing the electrode into a baking oven at 300-320 ℃ for plasticizing for 2-5min to obtain the electrode with the insulating layer.
The surface resistivity, thermal decomposition temperature of examples 1-2 and comparative examples 1-2 were measured. The insulating layer material was visually inspected after burning.
Thermal decomposition temperature test conditions: the temperature is in the range of room temperature to 800 ℃, the temperature rising rate is 10 ℃/min, and the air is in the air.
As can be seen from the above table, examples 1, 2 and comparative example 2 did not leave black clusters on the electrode surface after the insulating material was burned after the white carbon black was added. Examples 1, 2 and comparative example 1 the insulation materials were provided with different gradient decomposition temperatures by the proportions of the materials of different heat resistance grades, and the insulation layers were gradually decomposed by combustion with the movement of flame position during the solid-propellant combustion.
The above examples merely represent a few embodiments of the present invention, which are described in detail, but are not to be construed as limiting the scope of the invention. It should be noted that variations and modifications can be made by those skilled in the art without departing from the spirit of the invention, which falls within the scope of the invention. Accordingly, the scope of the present invention should be determined by the following claims.

Claims (4)

1. The insulating layer material for the electric control solid propellant electrode is characterized by comprising the following raw materials in parts by weight:
polypropylene: 60 to 90;
peroxide: 0.1 to 2.0;
tackifying resin: 3 to 10;
polyethylene wax: 0.5 to 3.0;
white carbon black: 5-20;
high temperature resistant resin: 2-8;
the peroxide is one or more of di-tert-butyl peroxide and dicumyl peroxide;
the tackifying resin is one or more of rosin, terpene resin, petroleum resin and alkyl phenolic resin;
the high-temperature resistant resin comprises the following components: one or more of polyimide, polyether-ether-ketone, polyphenylene sulfide, polyether sulfone, polyether imide and phenolic resin;
the material state is a powder state.
2. An insulating layer material for an electronically controlled solid propellant electrode as claimed in claim 1, wherein: the insulating layer material comprises the following raw materials in parts by mass:
polypropylene: 70-80 parts;
peroxide: 0.1 to 2.0;
tackifying resin: 5 to 8;
polyethylene wax: 0.5 to 3.0;
white carbon black: 6 to 15;
high temperature resistant resin: 2-8.
3. An insulating layer material for an electronically controlled solid propellant electrode as claimed in claim 1, wherein: the insulating layer material comprises the following raw materials in parts by mass:
polypropylene: 70-80 parts;
peroxide: 0.1 to 2.0;
tackifying resin: 5 to 8;
polyethylene wax: 0.5 to 3.0;
white carbon black: 6 to 15;
high temperature resistant resin: 5-8.
4. A method for producing the insulating layer material according to any one of claims 1 to 3, characterized in that the method comprises the steps of:
(1) Uniformly mixing the weighed raw materials of all components, and adding the mixture into a double-screw extruder for extrusion granulation;
(2) The extruded pellets were dried and then crushed and ground and sieved through a 120 mesh screen.
CN202011595061.9A 2020-12-28 2020-12-28 Low-carbon residue insulating layer material for electric control solid propellant electrode and preparation method thereof Active CN112795087B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4410124A (en) * 1980-03-31 1983-10-18 Hilti Aktiengesellschaft Method of manufacturing a firing electrode
CN106380954A (en) * 2016-10-21 2017-02-08 重庆大学 Insulating material with high temperature resistance and strong acid corrosion resistance for electric control solid propellant electrode
CN106497304A (en) * 2016-10-21 2017-03-15 重庆大学 Phenolic resin prepares the process of automatically controlled solid propellant electrode insulation material
CN106497305A (en) * 2016-10-21 2017-03-15 重庆大学 A kind of automatically controlled solid propellant electrode soaked-plastic product and preparation method thereof
CN106987104A (en) * 2017-06-08 2017-07-28 合肥峰腾节能科技有限公司 A kind of preparation method of environment-friendlyinsulation insulation material
CN109054169A (en) * 2018-06-20 2018-12-21 安徽瑞鑫自动化仪表有限公司 A kind of hydrospace detection polypropylene cable Insulation Material

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4410124A (en) * 1980-03-31 1983-10-18 Hilti Aktiengesellschaft Method of manufacturing a firing electrode
CN106380954A (en) * 2016-10-21 2017-02-08 重庆大学 Insulating material with high temperature resistance and strong acid corrosion resistance for electric control solid propellant electrode
CN106497304A (en) * 2016-10-21 2017-03-15 重庆大学 Phenolic resin prepares the process of automatically controlled solid propellant electrode insulation material
CN106497305A (en) * 2016-10-21 2017-03-15 重庆大学 A kind of automatically controlled solid propellant electrode soaked-plastic product and preparation method thereof
CN106987104A (en) * 2017-06-08 2017-07-28 合肥峰腾节能科技有限公司 A kind of preparation method of environment-friendlyinsulation insulation material
CN109054169A (en) * 2018-06-20 2018-12-21 安徽瑞鑫自动化仪表有限公司 A kind of hydrospace detection polypropylene cable Insulation Material

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