CN112793102A - Injection molding process of automobile wire harness product - Google Patents

Injection molding process of automobile wire harness product Download PDF

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Publication number
CN112793102A
CN112793102A CN202011505111.XA CN202011505111A CN112793102A CN 112793102 A CN112793102 A CN 112793102A CN 202011505111 A CN202011505111 A CN 202011505111A CN 112793102 A CN112793102 A CN 112793102A
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CN
China
Prior art keywords
injection molding
pressure maintaining
raw material
wire harness
molding process
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011505111.XA
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Chinese (zh)
Inventor
徐明明
邓春燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fofa Kunshan Automotive Parts Co ltd
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Fofa Kunshan Automotive Parts Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN202011505111.XA priority Critical patent/CN112793102A/en
Publication of CN112793102A publication Critical patent/CN112793102A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00Conditioning or physical treatment of the material to be shaped
    • B29B13/06Conditioning or physical treatment of the material to be shaped by drying
    • B29B13/065Conditioning or physical treatment of the material to be shaped by drying of powder or pellets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0001Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/77Measuring, controlling or regulating of velocity or pressure of moulding material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2217Oxides; Hydroxides of metals of magnesium
    • C08K2003/2224Magnesium hydroxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/322Ammonium phosphate
    • C08K2003/323Ammonium polyphosphate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/066LDPE (radical process)

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses an injection molding process of an automobile wire harness product, which comprises the following steps: (1) drying raw material particles: putting the raw material particles into a vacuum drier for vacuum drying, so that the water content of the raw material particles is reduced to be below 0.01%; (2) plasticizing: putting the dried raw material particles into a charging barrel of a screw injection molding machine for plasticizing to enable the raw material to be in a molten state; (3) molding: extruding and injecting the melted raw materials into an injection mold; (4) pressure maintaining: the injection molding machine carries out pressure maintaining on the injection molding product twice at different pressure maintaining pressures, the same pressure maintaining flow and the same pressure maintaining time; (5) taking out the semi-finished product; (6) cutting a pouring gate; (7) and (6) inspecting and packaging. The invention is scientific and rigorous in formula, simple and controllable in production process, low in cost, small in pollution and worthy of popularization.

Description

Injection molding process of automobile wire harness product
Technical Field
The invention belongs to the technical field of plastic processing, and particularly relates to an injection molding process of an automobile wire harness product.
Background
Polypropylene (PP), a semi-crystalline thermoplastic, has many advantages of resistance to various organic solvents, acid and alkali corrosion resistance, good chemical stability, easy forming and the like, has been widely applied to various fields such as medical treatment, health, food, catering and the like, is a product with the largest usage amount and the fastest growth speed in high polymer materials in the world at present, and is an ideal material for preparing plastic products.
The automobile wire harness is usually produced by PP plastic through an injection molding process, and the setting of parameters such as equipment structure, temperature, pressure and the like in the existing injection molding machine and the injection molding process can all have important influence on the appearance quality and the performance of plastic products.
Disclosure of Invention
The invention mainly solves the technical problem of providing the injection molding process of the automobile wire harness product, and the injection molding process is scientific and rigorous in formula, simple and controllable in the production process, low in cost, small in pollution and worthy of popularization.
In order to solve the technical problems, the invention adopts a technical scheme that: the injection molding process of the automobile wire harness product comprises the following steps:
(1) drying raw material particles: putting the raw material particles into a vacuum drier for vacuum drying, so that the water content of the raw material particles is reduced to be below 0.01%;
wherein the raw material particles comprise the following components: 40-50 parts of PP particles; 10-15 parts of functional master batch; 0.3-0.8 part of antioxidant; 1-2 parts of a flame retardant; 0.1-0.5 part of toughening agent;
wherein the functional master batch comprises, by mass, 70-75 wt% of ammonium polyphosphate, 20-24 wt% of melamine cyanurate, 1-2 wt% of carrier resin, 0.1-0.3 wt% of styrene-acrylonitrile copolymer coated polytetrafluoroethylene, 0.1-0.3 wt% of dispersant and 0.1-0.3 wt% of lubricant;
the toughening agent is an epoxy resin toughening agent;
the flame retardant is magnesium hydroxide;
the antioxidant is antioxidant BHT;
(2) plasticizing: putting the dried raw material particles into a charging barrel of a screw injection molding machine for plasticizing to enable the raw material to be in a molten state;
(3) molding: extruding and injecting the melted raw materials into an injection mold;
(4) pressure maintaining: the injection molding machine carries out pressure maintaining on the injection molding product twice at different pressure maintaining pressures, the same pressure maintaining flow and different pressure maintaining time;
(5) taking out the semi-finished product;
(6) cutting a pouring gate;
(7) and (6) inspecting and packaging.
Further, in the step (3), injection molding is carried out in three times with the same injection molding time, the same injection molding pressure and different injection molding flow rates, and the first injection flow rate is 100cm3Second injection flow of 90cm3The third injection flow is 75cm3/s。
Further, the total injection time of three injections was 33 s.
Further, the temperature of the first section of the charging barrel in the injection molding machine in the step (2) is 280 ℃, the temperature of the second section is 275 ℃, the temperature of the third section is 265 ℃, the temperature of the fourth section is 260 ℃ and the temperature of the fifth section is 255 ℃.
Further, the pressure of the first pressure maintaining in the step (4) is 45mpa, the pressure maintaining time of the first pressure maintaining is 1s, the pressure maintaining pressure of the second pressure maintaining is 35mpa, the pressure maintaining time of the second pressure maintaining is 0.5s, and the pressure maintaining flow rate of the two pressure maintaining is 10cm3/s。
Further, the raw material particles in the step (1) are dried at 85 ℃ for 1-3 h.
Further, the carrier resin is low density polyethylene.
Further, the dispersant is stearic acid.
Further, the lubricant is polyethylene wax.
The invention has the beneficial effects that: by controlling key parameters such as a formula, injection pressure, temperature, injection flow, injection time and the like in injection molding processing, the PP plastic product processed and molded has good physical properties such as high tensile strength, smooth surface and the like, and the process parameters are easy to control, low in production cost and easy to popularize.
Detailed Description
The following detailed description of the preferred embodiments of the present invention is provided to enable those skilled in the art to more readily understand the advantages and features of the present invention, and to clearly and unequivocally define the scope of the present invention.
Example (b): an injection molding process of an automobile wire harness product comprises the following steps:
(1) drying raw material particles: putting the raw material particles into a vacuum drier for vacuum drying, so that the water content of the raw material particles is reduced to be below 0.01%;
wherein the raw material particles comprise the following components: 40-50 parts of PP particles; 10-15 parts of functional master batch; 0.3-0.8 part of antioxidant; 1-2 parts of a flame retardant; 0.1-0.5 part of toughening agent;
wherein the functional master batch comprises, by mass, 70-75 wt% of ammonium polyphosphate, 20-24 wt% of melamine cyanurate, 1-2 wt% of carrier resin, 0.1-0.3 wt% of styrene-acrylonitrile copolymer coated polytetrafluoroethylene, 0.1-0.3 wt% of dispersant and 0.1-0.3 wt% of lubricant;
the toughening agent is an epoxy resin toughening agent;
the flame retardant is magnesium hydroxide;
the antioxidant is antioxidant BHT;
(2) plasticizing: putting the dried raw material particles into a charging barrel of a screw injection molding machine for plasticizing to enable the raw material to be in a molten state;
(3) molding: extruding and injecting the melted raw materials into an injection mold;
(4) pressure maintaining: the injection molding machine carries out pressure maintaining on the injection molding product twice at different pressure maintaining pressures, the same pressure maintaining flow and different pressure maintaining time;
(5) taking out the semi-finished product;
(6) cutting a pouring gate;
(7) and (6) inspecting and packaging.
And (3) performing injection molding for three times at the same injection molding time, the same injection molding pressure and different injection molding flow rates, wherein the first injection flow rate is 100cm3Second injection flow of 90cm3The third injection flow is 75cm3/s。
The total injection time for the three injections was 33 s.
The first section temperature of the charging barrel in the injection molding machine in the step (2) is 280 ℃, the second section temperature is 275 ℃, the third section temperature is 265 ℃, the fourth section temperature is 260 ℃ and the fifth section temperature is 255 ℃.
The pressure maintaining pressure of the first pressure maintaining in the step (4) is 45mpa, the pressure maintaining time of the first pressure maintaining is 1s, the pressure maintaining pressure of the second pressure maintaining is 35mpa, the pressure maintaining time of the second pressure maintaining is 0.5s, and the pressure maintaining flow rate of the two pressure maintaining is 10cm3/s。
And (2) drying the raw material particles in the step (1) at 85 ℃ for 1-3 h.
The carrier resin is low density polyethylene.
The dispersant is stearic acid.
The lubricant is polyethylene wax.
The working principle of the invention is as follows: by controlling key parameters such as a formula, injection pressure, temperature, injection flow, injection time and the like in injection molding processing, the PP plastic product processed and molded has good physical properties such as high tensile strength, smooth surface and the like, and the process parameters are easy to control, low in production cost and easy to popularize.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications made by the present invention in the equivalent structure or directly or indirectly applied to other related technical fields are included in the scope of the present invention.

Claims (9)

1. An injection molding process of an automobile wire harness product is characterized in that: the method comprises the following steps:
(1) drying raw material particles: putting the raw material particles into a vacuum drier for vacuum drying, so that the water content of the raw material particles is reduced to be below 0.01%;
wherein the raw material particles comprise the following components: 40-50 parts of PP particles; 10-15 parts of functional master batch; 0.3-0.8 part of antioxidant; 1-2 parts of a flame retardant; 0.1-0.5 part of toughening agent;
wherein the functional master batch comprises, by mass, 70-75 wt% of ammonium polyphosphate, 20-24 wt% of melamine cyanurate, 1-2 wt% of carrier resin, 0.1-0.3 wt% of styrene-acrylonitrile copolymer coated polytetrafluoroethylene, 0.1-0.3 wt% of dispersant and 0.1-0.3 wt% of lubricant;
the toughening agent is an epoxy resin toughening agent;
the flame retardant is magnesium hydroxide;
the antioxidant is antioxidant BHT;
(2) plasticizing: putting the dried raw material particles into a charging barrel of a screw injection molding machine for plasticizing to enable the raw material to be in a molten state;
(3) molding: extruding and injecting the melted raw materials into an injection mold;
(4) pressure maintaining: the injection molding machine carries out pressure maintaining on the injection molding product twice at different pressure maintaining pressures, the same pressure maintaining flow and different pressure maintaining time;
(5) taking out the semi-finished product;
(6) cutting a pouring gate;
(7) and (6) inspecting and packaging.
2. The injection molding process for an automotive wire harness article according to claim 1, wherein the injection molding process is characterized in thatThe method comprises the following steps: and (3) performing injection molding for three times at the same injection molding time, the same injection molding pressure and different injection molding flow rates, wherein the first injection flow rate is 100cm3Second injection flow of 90cm3The third injection flow is 75cm3/s。
3. The injection molding process of an automotive wire harness article according to claim 2, characterized in that: the total injection time for the three injections was 33 s.
4. The injection molding process of an automotive wire harness article according to claim 1, characterized in that: the first section temperature of the charging barrel in the injection molding machine in the step (2) is 280 ℃, the second section temperature is 275 ℃, the third section temperature is 265 ℃, the fourth section temperature is 260 ℃ and the fifth section temperature is 255 ℃.
5. The injection molding process of an automotive wire harness article according to claim 1, characterized in that: the pressure maintaining pressure of the first pressure maintaining in the step (4) is 45mpa, the pressure maintaining time of the first pressure maintaining is 1s, the pressure maintaining pressure of the second pressure maintaining is 35mpa, the pressure maintaining time of the second pressure maintaining is 0.5s, and the pressure maintaining flow rate of the two pressure maintaining is 10cm3/s。
6. The injection molding process of an automotive wire harness article according to claim 1, characterized in that: and (2) drying the raw material particles in the step (1) at 85 ℃ for 1-3 h.
7. The injection molding process of an automotive wire harness article according to claim 1, characterized in that: the carrier resin is low density polyethylene.
8. The injection molding process of an automotive wire harness article according to claim 1, characterized in that: the dispersant is stearic acid.
9. The injection molding process of an automotive wire harness article according to claim 1, characterized in that: the lubricant is polyethylene wax.
CN202011505111.XA 2020-12-18 2020-12-18 Injection molding process of automobile wire harness product Pending CN112793102A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011505111.XA CN112793102A (en) 2020-12-18 2020-12-18 Injection molding process of automobile wire harness product

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Application Number Priority Date Filing Date Title
CN202011505111.XA CN112793102A (en) 2020-12-18 2020-12-18 Injection molding process of automobile wire harness product

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CN112793102A true CN112793102A (en) 2021-05-14

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102746607A (en) * 2012-07-05 2012-10-24 浙江富丽新材料有限公司 Insulated and heat conducting environment-friendly flame-retardant ABS (Acrylonitrile Butadiene Styrene) resin and preparation method thereof
CN105419106A (en) * 2016-01-08 2016-03-23 深圳职业技术学院 Halogen-free flame retardant resin and preparation method thereof
CN110355938A (en) * 2019-07-29 2019-10-22 天津提爱思塑料制品有限公司 A kind of injection molding production technology of automobile moulding
CN110591228A (en) * 2019-10-09 2019-12-20 江苏万纳普新材料科技有限公司 Special flame-retardant synergistic functional master batch for polypropylene modification and preparation method thereof
CN111086153A (en) * 2020-03-25 2020-05-01 宁波四维尔工业有限责任公司 Automobile thick-wall automobile logo and injection molding process

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102746607A (en) * 2012-07-05 2012-10-24 浙江富丽新材料有限公司 Insulated and heat conducting environment-friendly flame-retardant ABS (Acrylonitrile Butadiene Styrene) resin and preparation method thereof
CN105419106A (en) * 2016-01-08 2016-03-23 深圳职业技术学院 Halogen-free flame retardant resin and preparation method thereof
CN110355938A (en) * 2019-07-29 2019-10-22 天津提爱思塑料制品有限公司 A kind of injection molding production technology of automobile moulding
CN110591228A (en) * 2019-10-09 2019-12-20 江苏万纳普新材料科技有限公司 Special flame-retardant synergistic functional master batch for polypropylene modification and preparation method thereof
CN111086153A (en) * 2020-03-25 2020-05-01 宁波四维尔工业有限责任公司 Automobile thick-wall automobile logo and injection molding process

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Address after: 215500 No. 1, Baimao KangBo South Road, Guli Town, Changshu City, Suzhou City, Jiangsu Province

Applicant after: Fofa (Suzhou) Automotive Parts Co.,Ltd.

Address before: 215300 No. 89, Liushijing Road, Kunshan Development Zone, Suzhou City, Jiangsu Province

Applicant before: Fofa (Kunshan) Automotive Parts Co.,Ltd.

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Application publication date: 20210514

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