CN103831966A - Method for manufacturing heat-resistance polylactic acid water bottle - Google Patents

Method for manufacturing heat-resistance polylactic acid water bottle Download PDF

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Publication number
CN103831966A
CN103831966A CN201410085253.3A CN201410085253A CN103831966A CN 103831966 A CN103831966 A CN 103831966A CN 201410085253 A CN201410085253 A CN 201410085253A CN 103831966 A CN103831966 A CN 103831966A
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China
Prior art keywords
polylactic acid
bottle
water bottle
heat
mould
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Granted
Application number
CN201410085253.3A
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Chinese (zh)
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CN103831966B (en
Inventor
马学所
周庭震
吴群英
泮伟青
刘艳玲
马军强
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HANGZHOU SEEMORE NEW MATERIAL TECHNOLOGY Co Ltd
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HANGZHOU SEEMORE NEW MATERIAL TECHNOLOGY Co Ltd
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Priority to CN201410085253.3A priority Critical patent/CN103831966B/en
Publication of CN103831966A publication Critical patent/CN103831966A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/911Cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/91Heating, e.g. for cross linking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/9259Angular velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92904Die; Nozzle zone

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Biological Depolymerization Polymers (AREA)

Abstract

The invention relates to a method for manufacturing a heat-resistance polylactic acid water bottle, and belongs to the field of polymer materials and processing application thereof. The method comprises the following steps: melting, extruding and granulating polylactic acid and a nucleating agent in a certain ratio by a twin-screw extruder, performing injection molding on the polylactic acid particles by injection equipment to form a bottle preform; heating and insulating the mouth part of the bottle preform in the die before the bottle preform is demolded to sufficiently crystalize. Therefore, the bottle preform is subjected to blow molding by blow molding equipment, the mouth and body parts of the bottle preform can be heated and insulated in the die before demolding, so that the bottle preform can be crystallized sufficiently, and the heat-resistance polylactic acid water bottle can be prepared finally. According to the method, the crystallization efficiency of the polylactic acid can be improved by virtue of the nucleating agent, and dies of injection and blowing two-step molding equipment can be improved, so that the bottle preform can be sufficiently crystallized in the die directly after being molded, and the product is more stable in size. The method enriches the molding process of heat-resistance polylactic acid products, and further expands the application field of polylactic acid, which is an emerging biological environment-friendly raw material.

Description

A kind of method of manufacturing heat-proof polylactic acid water bottle
Technical field
The present invention relates to a kind of plastics processing method, in particular, it relates to a kind of method of manufacturing heat-proof polylactic acid water bottle, the invention belongs to macromolecular material and processed and applied field thereof.
Background technology
PLA is a kind of family macromolecule material obtaining through chemical synthesis or biosynthesis take lactic acid as monomer, nontoxic nonirritant, there is the excellent transparency and biodegradability, easily by the enzyme catabolism in natural multiple-microorganism or animal and plant body, final formation carbon dioxide and water, thus environment is not impacted.Its raw material mostly is plant amylum, fiber, and recyclability is strong, does not rely on oil, has begun to take shape at present upstream and downstream industrial chain, realizes and continues benign development.PLA is considered to one of material being hopeful most petroleum replacing base conventional plastic, at packaging fields such as medicine, container, films, and the fiber art such as clothes, carpet, automobile ornament, and the moulding material aspect extensive use such as electronic apparatus shell.
PLA has good machinability, adapts to injection moulding, blowing, plastic uptake, the various moulding process such as extrudes.But because its crystalline rate is very slow and degree of crystallinity is lower, while making PLA processing and forming, the cycle is long, dimensional stability is poor.The vitrification point (Tg) of typical case's PLA is at 50~80 ℃, the heat distortion temperature of the polylactic acid article that conventional machining method obtains is no more than 60 ℃, cannot meet the even transport temperature of normal use of a lot of products far away, therefore heat resistance is a large factor of restriction PLA application.
Improving the stable on heating major technique of PLA is to improve the crystal property of PLA, improves the degree of crystallinity of PLA.In addition, also have PLA and the blend of high glass transition temperature (Tg) macromolecular material, introduce cross-linked structure, the methods such as fiber reinforcement and nanometer composite technology.
Current heat-proof polylactic acid processing technology is mainly with being directly injected into master, adopt limited its heat resisting temperatures of raising of method such as adding nucleator and inorganic fill (talcum powder), the general wall thickness of its product is thicker, simple in structure, cannot meet the market demand becoming increasingly abundant.Meanwhile, the direct injecting products of this class, because dimension precision requirement is lower, adopts mould external heat, heat preserving method more, further improves its degree of crystallinity, thereby further improves the heat resisting temperature of goods.From technique, the way that improves the degree of crystallinity of heat-proof polylactic acid goods generally has two kinds of mould intercrystalline and the outer crystallizations of film.Mould intercrystalline refers to before the demoulding product of moulding is incubated, and makes its sufficient crystallising, and this method products obtained therefrom accuracy to size is good, not yielding, but production life cycle is longer; The outer crystallization of mould refers to after the finished product demoulding, by the further heating such as baking oven, drying tunnel stove, insulation, make its sufficient crystallising, this method injection moulding efficiency is high, but product size, shape easily change when secondary crystallization, be applicable to product less demanding to accuracy to size or that wall thickness is thicker.
Current PLA heat resistant product is mainly the water tumbler of injection moulding class, disposable knife-fork-spoon, disposable lunch-box etc., and the product of some spinning, film class also can be realized to a certain degree heat-resisting by the stretch orientation crystallization after heating.And heat-proof polylactic acid product is the coefficient result of polylactic acid modified formula, equipment and even technique, by finding patent retrieval in recent years and market survey, PLA Patents mainly concentrates on polymerizable raw material, modification strengthens field, and particularly aspect process improving, relate to less in the processing and forming in downstream.How by this kind of new material grafting of PLA to existing plastic processing Industry Foundation, and to enhance production capacities be current pressing issue.Especially, manufacture in the process of PLA water bottle adopting note to blow two step method, due to the particularly difference of crystal property of processing characteristics, and goods are to heat resistance demand, and the contour machining procedure of PLA and conventional plastic has obvious difference.
Summary of the invention
The object of the invention is in order to solve prior art limitation, mould improves equipment, improve the processing and forming technology of PLA water bottle, and adopt nucleator to improve the crystallization rate of PLA, a kind of manufacture method of blowing the effective heat-resisting water bottle of PLA of two step method based on tradition note has finally been proposed.
A kind of method of manufacturing heat-proof polylactic acid water bottle of the present invention, is characterized in that described method blows two step method moulding by note, specifically carries out according to following step: the PLA particle of a nucleator adding proportion between 0.5%~2% is provided; One water bottle bottle embryo injection-moulding device is provided, adopts the mould with heating function; One bottle of embryo blow moulding equipment is provided, adopts the mould with heating function; PLA particle, via described injection-moulding device injection mo(u)lding, is formed to bottle embryo, and before the demoulding, in mould, the bottleneck position to bottle embryo is heated, is incubated, and makes its sufficient crystallising, and in mould, temperature is 100~110 ℃, temperature retention time 1~10 minute; By this bottle of embryo, via described blow moulding equipment blow molding, in mould, the bottleneck to bottle embryo and body position are heated, be incubateds before the demoulding, make its sufficient crystallising, and the interior temperature of mould is 100~110 ℃, temperature retention time 1~10 minute;
The heating process of the bottleneck to bottle embryo in wherein said injection moulding process and blowing process can be present in production procedure simultaneously, or only carries out one of them heating, incubation step;
Wherein said nucleator is organic or inorganic nucleator, and described PLA particle melt extrudes granulation by nucleator and polylactic acid raw material by double screw extruder and makes, and extrusion temperature is 160~190 ℃;
Wherein said bottle embryo injection mold and blow mold can heat, be incubated,
In wherein said injection moulding process, after the injection mo(u)lding of bottle embryo, before the demoulding, its bottleneck portion is heated, is incubated processing, make its sufficient crystallising;
In wherein said blowing process, after the blow molding of water bottle, before the demoulding, its bottleneck and body part are heated, are incubated processing, make its sufficient crystallising;
Wherein said water bottle refers to adopt note to blow the water bottle of two step method moulding, also refers to adopt the flask of same method moulding, as feeding bottle etc.;
The heating means of wherein said mould are Resistant heating or the heating of deep fat runner;
The invention provides the new method of manufacturing heat-proof polylactic acid water bottle, based on the Equipment Foundations of conventional plastic industry, technological process is simple, and continuous production is good, and cost is low, can realize large-scale production.The heat-proof polylactic acid water bottle that the present invention manufactures, dimensional accuracy is high, and defect rate is low, good heat resistance, heat resisting temperature is at 90~110 ℃.
Compared with prior art, the present invention has the following advantages:
(1) the PLA particle of the prepared interpolation nucleator of the present invention, manufacturing process is simple, and extruding pelletization process can be added the inorganic fillers such as talcum powder, look mother etc. as required.
(2) the selected mould of the present invention is can heating mould, adopts resistance wire or the heating of deep fat runner, and when insulation, temperature control precision is high.
(3) the present invention fully blows feature and the work flow of two step method mould in conjunction with note, because bottleneck is that size is fixed after the injection mo(u)lding of bottle embryo, and bottle embryo body ability final molding in the time of blowing.We heat, are incubated the bottleneck position of bottle embryo while being chosen in bottle embryo injection mo(u)lding, make its sufficient crystallising, and in blowing process, the bottleneck to the water bottle after moulding and body position are heated, are incubated, and make its sufficient crystallising.Certainly according to needs of production, on the one hand for high as far as possible enhancing productivity, also agree with as far as possible actual mould structure on the one hand, in injection moulding and blowing process, can accept or reject to some extent the heating of bottleneck.
The present invention further expanded heat-proof polylactic acid product molding technology, the problem that has solved note and blow two step method and manufacture heat-proof polylactic acid water bottle, its processing technology of having gone forward side by side one-step optimization.
The specific embodiment
The preparation of the heat-resisting feeding bottle of embodiment 1 PLA
The preparation of PLA particle
PLA crystallization nucleating agent adopts commercially available TMP-3000 (many hydrazides imine compound, our company researches and develops voluntarily, the patent No.: 201210162112.8), addition is 1%, PLA adopts commercially available Natureworks company product, the trade mark is 4032D, add other as antioxidant, hydrolysis-resisting agent, after the solvent of lubricant etc., in double screw extruder, melt extrude granulation, each section of temperature of extruder is as shown in table 1, screw speed 200rpm, owing to adopting the air-cooled pelletizing that suspends, particle is not crossed water, thereby can be for subsequent use after adopting aluminium foil bag to encapsulate, without dry separately.
Table 1, each section of Temperature Distribution of extruder
Subregion One district 2nd district 3rd district 4th district 5th district 6th district Head
Temperature (℃) 160 160 165 175 175 170 170
Adopt a bottle embryo injection machine that above-mentioned particle is prepared as to feeding bottle bottle embryo, injection temperature is 160~180 ℃, can heating mould before the demoulding of bottle embryo to bottle mouth position to heating, being incubated, holding temperature is 105 ℃, temperature retention time is 5 minutes.
Adopt bottle embryo blow moulding machine that above-mentioned bottle embryo is fabricated to finished product feeding bottle, can before the feeding bottle demoulding, body place be heated, is incubated by heating mould, holding temperature is 105 ℃, and temperature retention time is 5 minutes.
Product properties
Feeding bottle heat resistance: 108.5 ℃ of heat distortion temperatures, adopt boiling water sterilization or moise-heat sterilization to use without impact goods.
Finally it should be noted that: obviously, above-described embodiment is only for example of the present invention is clearly described, not the restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here without also giving exhaustive to all embodiments.And the apparent variation of being amplified out thus or variation are still among protection scope of the present invention.

Claims (8)

1. manufacture a method for heat-proof polylactic acid water bottle, it is characterized in that described method blows two step method moulding by note, specifically carry out according to following step:
[a] provides the PLA particle of a nucleator adding proportion between 0.5%~2%;
[b] provides a water bottle bottle embryo injection-moulding device, adopts the mould with heating function; One bottle of embryo blow moulding equipment is provided, adopts the mould with heating function;
Particle in [c] step [a], via the injection-moulding device injection mo(u)lding in step [b], forms bottle embryo, and before the demoulding, in mould, the bottleneck position to bottle embryo is heated, is incubated, and makes its sufficient crystallising, and in mould, temperature is 100~110 ℃, temperature retention time 1~10 minute;
Bottle embryo in [d] step [c] is via the blow moulding equipment blow molding in step [b], and in mould, the bottleneck to bottle embryo and body position are heated, be incubateds before the demoulding, make its sufficient crystallising, and the interior temperature of mould is 100~110 ℃, temperature retention time 1~10 minute.
2. a kind of method of manufacturing heat-proof polylactic acid water bottle according to claim 1, the heating process that it is characterized in that the bottleneck to bottle embryo in this step [c] and step [d] can be present in production procedure simultaneously, or only carries out one of them heating, incubation step.
3. a kind of method of manufacturing heat-proof polylactic acid water bottle according to claim 1, it is characterized in that nucleator used in this step [a] is organic or inorganic nucleator, nucleator and polylactic acid raw material melt extrude granulation by double screw extruder and make required particle, and extrusion temperature is 160~190 ℃.
4. a kind of method of manufacturing heat-proof polylactic acid water bottle according to claim 1, is characterized in that bottle embryo injection mold and blow mold used in this step [b] can heat, be incubated.
5. a kind of method of manufacturing heat-proof polylactic acid water bottle according to claim 1, is characterized in that in this step [c], after the injection mo(u)lding of bottle embryo, before the demoulding, processing is heated, is incubated at its bottleneck position, makes its sufficient crystallising.
6. a kind of method of manufacturing heat-proof polylactic acid water bottle according to claim 1, is characterized in that in this step [d], after the blow molding of water bottle, before the demoulding, its bottleneck and body position is heated, is incubated processing, makes its sufficient crystallising.
7. a kind of method of manufacturing heat-proof polylactic acid water bottle according to claim 1, described water bottle refers to adopt note to blow the water bottle of two step method moulding, also comprises the flask that adopts same method moulding, as feeding bottle etc.
8. a kind of method of manufacturing heat-proof polylactic acid water bottle according to claim 3, the heating means that it is characterized in that this mould are Resistant heating or the heating of deep fat runner.
CN201410085253.3A 2014-03-07 2014-03-07 A kind of method of manufacture heat-proof polylactic acid water bottle Active CN103831966B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104943132A (en) * 2015-06-17 2015-09-30 湖南宝升塑业科技开发有限公司 Production method of composite nano-silver antibacterial feeding bottle
CN105153659A (en) * 2015-10-16 2015-12-16 深圳市绿意包装有限公司 Heat resistant polylactic acid composite material and preparation method thereof
CN106751610A (en) * 2016-12-08 2017-05-31 吉林中粮生化有限公司 A kind of PLA porcelain imitation material and preparation method thereof
CN112721247A (en) * 2020-12-29 2021-04-30 安徽恒鑫环保新材料有限公司 Polylactic acid suction pipe air temperature crystallization process
CN113752525A (en) * 2020-06-02 2021-12-07 宜世家投资有限公司 Method for forming crystalline plastic
CN114854079A (en) * 2022-06-20 2022-08-05 台州玉米环保科技有限公司 Preparation method of temperature-resistant PLA plastic-absorbing tableware

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JPH11188779A (en) * 1997-12-26 1999-07-13 Aokiko Kenkyusho:Kk Injection stretch blow molding method
CN101337416A (en) * 2007-07-02 2009-01-07 黄建铭 Manufacture method of heat-tolerance poly-lactic resin ejection formed piece
CN102164983A (en) * 2008-09-29 2011-08-24 巴斯夫欧洲公司 Aliphatic polyester
CN102365331A (en) * 2009-03-27 2012-02-29 株式会社Adeka Process for producing plastic bottle
CN102585462A (en) * 2011-12-08 2012-07-18 汕头卜高通美实业有限公司 Heat-resistant polylactic acid composite material and preparation method thereof
CN103102661A (en) * 2012-05-18 2013-05-15 杭州曦茂新材料科技有限公司 Rapid nucleating agent for polylactic resin
CN103619956A (en) * 2011-06-27 2014-03-05 三菱瓦斯化学株式会社 Injection-molded body

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11188779A (en) * 1997-12-26 1999-07-13 Aokiko Kenkyusho:Kk Injection stretch blow molding method
CN101337416A (en) * 2007-07-02 2009-01-07 黄建铭 Manufacture method of heat-tolerance poly-lactic resin ejection formed piece
CN102164983A (en) * 2008-09-29 2011-08-24 巴斯夫欧洲公司 Aliphatic polyester
CN102365331A (en) * 2009-03-27 2012-02-29 株式会社Adeka Process for producing plastic bottle
CN103619956A (en) * 2011-06-27 2014-03-05 三菱瓦斯化学株式会社 Injection-molded body
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CN103102661A (en) * 2012-05-18 2013-05-15 杭州曦茂新材料科技有限公司 Rapid nucleating agent for polylactic resin

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104943132A (en) * 2015-06-17 2015-09-30 湖南宝升塑业科技开发有限公司 Production method of composite nano-silver antibacterial feeding bottle
CN105153659A (en) * 2015-10-16 2015-12-16 深圳市绿意包装有限公司 Heat resistant polylactic acid composite material and preparation method thereof
CN106751610A (en) * 2016-12-08 2017-05-31 吉林中粮生化有限公司 A kind of PLA porcelain imitation material and preparation method thereof
CN113752525A (en) * 2020-06-02 2021-12-07 宜世家投资有限公司 Method for forming crystalline plastic
CN112721247A (en) * 2020-12-29 2021-04-30 安徽恒鑫环保新材料有限公司 Polylactic acid suction pipe air temperature crystallization process
CN114854079A (en) * 2022-06-20 2022-08-05 台州玉米环保科技有限公司 Preparation method of temperature-resistant PLA plastic-absorbing tableware

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