CN112792390A - Strengthen ALC wallboard automation line - Google Patents
Strengthen ALC wallboard automation line Download PDFInfo
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- CN112792390A CN112792390A CN202110183949.XA CN202110183949A CN112792390A CN 112792390 A CN112792390 A CN 112792390A CN 202110183949 A CN202110183949 A CN 202110183949A CN 112792390 A CN112792390 A CN 112792390A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/28—Grooving workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/12—Trimming or finishing edges, e.g. deburring welded corners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses an automatic production line of reinforced ALC wallboard, which comprises a material conveying mechanism, an ALC slat slot milling mechanism, a reinforcing member conveying turnover mechanism, an anchor bolt automatic installation mechanism and a material grabbing mechanism, wherein the conveying end of the material conveying mechanism is connected with the ALC slat slot milling mechanism, the output end of the ALC slat slot milling mechanism is connected with the reinforcing member conveying turnover mechanism, the reinforcing member conveying turnover mechanism is connected with the anchor bolt automatic installation mechanism, and the anchor bolt automatic installation mechanism is connected with the material grabbing mechanism.
Description
Technical Field
The invention relates to a production line, in particular to an automatic production line for reinforced ALC wallboards, and belongs to the technical field of automatic production of ALC wallboards.
Background
ALC is a short name for Autoclaved Lightweight Concrete (Autoclaved Lightweight Concrete), and is one of high-performance Autoclaved aerated Concrete. The ALC wallboard is a porous concrete forming plate (containing processed reinforcing steel bars) which is formed by curing fly ash (or silica sand), cement, lime and the like serving as main raw materials through high-pressure steam, is one of building light slats, and has the following characteristics: the board has light weight and small design load, and is a good heat-insulating and sound-insulating material due to loose and porous texture; when the wallboard is used, the using area of the building is enlarged due to the thin board. The plate is convenient to install and high in construction speed. Therefore, the ALC wallboard can be used as a wallboard and a roof panel, and is a novel building material with excellent performance.
At present ALC wallboard in the in-process of using, for increasing its intensity, can increase a stiffening member preparation in the side and become and strengthen the ALC wallboard, present reinforcing ALC wallboard is at the in-process complex operation of processing, needs multichannel program to process, does not connect between the multichannel program, has influenced the machining efficiency who strengthens the ALC wallboard, for this reason, we provide one kind and strengthen ALC wallboard automation line.
Disclosure of Invention
The invention aims to provide an automatic production line of reinforced ALC wallboards, which solves the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a strengthen ALC wallboard automation line, includes that material conveying mechanism, ALC slat slot milling machine construct, reinforcer carry tilting mechanism, crab-bolt automatic installation mechanism and material and snatch the mechanism, material conveying mechanism's delivery end and ALC slat slot milling machine construct and are connected, ALC slat slot milling machine constructs the output and the reinforcer carry tilting mechanism to be connected, reinforcing member carries tilting mechanism and crab-bolt automatic installation mechanism to be connected, crab-bolt automatic installation mechanism snatchs the mechanism with the material and is connected.
As a preferred technical scheme, the material conveying mechanism and the material grabbing mechanism respectively comprise two raw material rail cars, a mechanical suspension and a water rolling bar line, the water rolling bar line is arranged between the two raw material rail cars, a movable suspension beam assembly is mounted at the top end of the mechanical suspension, a movable trolley is mounted inside the movable suspension beam assembly, an electric hoist is mounted on one side of the movable trolley, a mechanical arm is mounted at the output end of the electric hoist, and two shear arm assemblies are fixedly arranged between the mechanical arm and the movable trolley.
As a preferable technical scheme, the ALC slat slot milling mechanism comprises a mounting frame, a second rail car assembly is mounted at the top end of the mounting frame, an object placing table is mounted in the middle of the top end of the second rail car assembly, and an edge milling machine head is mounted on the surface of the mounting frame.
As a preferred technical scheme, the edge milling machine head comprises a connecting base installed on the surface of an installation frame, an N-shaped frame is installed at the top end of the connecting base, vertical guide rail assemblies are installed on one sides of two vertical plates of the N-shaped frame, installation connecting seats are installed at one ends of the two vertical guide rail assemblies, driving motors are installed on the sides of the two installation connecting seats, the two driving motors are respectively connected with gears of the corresponding vertical guide rail assemblies, transverse sliding assemblies are installed at the bottoms of the two installation connecting seats, slot milling motors are installed on the two transverse sliding assemblies through motor seats, driving cylinders connected with the corresponding installation connecting seats are arranged at the tops of the two motor seats, and output ends of the two driving cylinders are respectively connected with the transverse sliding assemblies.
As a preferred technical scheme of the invention, an auxiliary groove milling mechanism is installed at the bottom of one vertical plate of the N-shaped frame, the auxiliary groove milling mechanism comprises a second fixing plate, a second electric hydraulic cylinder and a bottom drilling and milling motor, the second fixing plate is fixedly arranged at one side of the bottom of the N-shaped frame, a guide rod is fixedly installed on the side surface of the second fixing plate, one side of the guide rod is slidably connected with the motor plate through a guide groove formed in the side surface of the motor plate, the bottom drilling and milling motor is fixedly installed on the outer surface of the motor plate, a second electric hydraulic cylinder is fixedly installed on one side of the top of the second fixing plate, and the output end of the second electric hydraulic cylinder is fixedly connected with the motor plate.
As a preferred technical scheme of the invention, the reinforcing member conveying turnover mechanism comprises a beam assembly and a second rail car assembly, the second rail car assembly is located in the middle of the beam assembly, a driving assembly is slidably mounted at a beam of the beam assembly, a manipulator assembly is mounted at an output end of the driving assembly, a third rail car assembly is mounted on a side of the top end of the second rail car assembly, and a limiting clamping groove is formed in the other side of the top end of the second rail car assembly.
As a preferred technical scheme of the invention, the automatic anchor bolt mounting mechanism comprises a working platform assembly, a conveying assembly is mounted at the top end of the working platform assembly, a plurality of mounting tables are fixedly arranged on the side of the conveying assembly, a first driving cylinder is mounted on the side of the top ends of the mounting tables, the output ends of the first driving cylinders are connected with a drill manipulator, a second driving cylinder is mounted on the other side of the top ends of the mounting tables, and the output ends of the second driving cylinders are connected with anchor bolt drill bits.
Compared with the prior art, the invention has the beneficial effects that:
according to the automatic production line for the reinforced ALC wallboard, the ALC wallboard is automatically processed and reinforced without manual operation through the material conveying mechanism, the ALC slat slot milling mechanism, the reinforcing member conveying turnover mechanism and the anchor bolt automatic installation mechanism, so that the labor cost is reduced, and the production efficiency of the reinforced ALC wallboard is effectively improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of the material conveying mechanism of the present invention;
FIG. 3 is an enlarged schematic view of the structure at the position A of the present invention;
FIG. 4 is a schematic structural diagram of the ALC slat slot milling mechanism of the present invention.
FIG. 5 is a schematic structural view of the automatic anchor bolt mounting mechanism of the present invention.
In the figure: 1. a material conveying mechanism; 101. a raw material railcar; 102. a mechanical suspension; 103. moving the suspension beam assembly; 104. moving the trolley; 105. an electric hoist; 106. a shear arm assembly; 107. a robot arm; 108. rolling a lever line in a flowing water manner; 2. an ALC slat slot milling mechanism; 201. a mounting frame; 202. a second railcar assembly; 203. a placing table; 204. connecting a base; 205. an N-shaped frame; 206. a slot milling motor; 207. a vertical guide rail assembly; 208. a drive motor; 209. mounting a connecting seat; 210. a driving cylinder; 211. a motor base; 212. a lateral sliding assembly; 3. the reinforcing member conveying turnover mechanism; 301. a railcar assembly; 302. a drive assembly; 303. a manipulator assembly; 304. a limiting clamping groove; 305. a beam assembly; 306. a second railcar assembly; 4. an automatic anchor bolt mounting mechanism; 401. an installation table; 402. a first driving cylinder; 403. a drill manipulator; 404. a second driving cylinder; 405. an anchor drill bit; 406. a delivery assembly; 407. a work platform assembly; 5. the material snatchs the mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution for enhancing the automatic production line of ALC wallboard:
according to the drawings 1-5, the device comprises a material conveying mechanism 1, an ALC lath groove milling mechanism 2, a reinforcing member conveying turnover mechanism 3, an anchor bolt automatic installation mechanism 4 and a material grabbing mechanism 5, wherein a conveying end of the material conveying mechanism 1 is connected with the ALC lath groove milling mechanism 2, an output end of the ALC lath groove milling mechanism 2 is connected with the reinforcing member conveying turnover mechanism 3, the reinforcing member conveying turnover mechanism 3 is connected with the anchor bolt automatic installation mechanism 4, and the anchor bolt automatic installation mechanism 4 is connected with the material grabbing mechanism 5.
According to fig. 1 and 2, the material conveying mechanism 1 and the material grabbing mechanism 5 each include two raw material rail cars 101, a mechanical suspension 102 and a water rolling lever line 108, the water rolling lever line 108 is arranged between the two raw material rail cars 101, a movable suspension beam assembly 103 is mounted at the top end of the mechanical suspension 102, a movable trolley 104 is mounted inside the movable suspension beam assembly 103, an electric hoist 105 is mounted on one side of the movable trolley 104, a mechanical arm 107 is mounted at the output end of the electric hoist 105, and two shear arm assemblies 106 are fixedly arranged between the mechanical arm 107 and the movable trolley 104, so that ALC slats can be conveyed and output conveniently.
As shown in fig. 1 and 4, the ALC lath slot milling mechanism includes a mounting frame 201, a second rail car assembly 202 is mounted on the top end of the mounting frame 201, an object placing table 203 is mounted in the middle of the top end of the second rail car assembly 202, an edge milling machine head is mounted on the surface of the mounting frame 201, the edge milling machine head includes a connecting base 204 mounted on the surface of the mounting frame 201, an N-shaped frame 205 is mounted on the top end of the connecting base 204, vertical guide rail assemblies 207 are mounted on one sides of two vertical plates of the N-shaped frame 205, mounting and connecting seats 209 are mounted on one ends of the two vertical guide rail assemblies 207, driving motors 208 are mounted on the sides of the two mounting and connecting seats 209, the two driving motors 208 are respectively connected with corresponding gears of the vertical guide rail assemblies 207, horizontal sliding assemblies 212 are mounted on the bottoms of the two mounting and connecting seats 209, slot milling, the top parts of the two motor bases 211 are provided with driving cylinders 210 connected with the corresponding mounting connection seats 209, the output ends of the two driving cylinders 210 are respectively connected with the transverse sliding assembly 212, the bottom part of one vertical plate of the N-shaped frame 205 is provided with an auxiliary groove milling mechanism, the auxiliary groove milling mechanism comprises a second fixing plate, a second electric hydraulic cylinder and a bottom drilling and milling motor, the second fixing plate is fixedly arranged on one side of the bottom part of the upright N-shaped frame 205, the side surface of the second fixing plate is fixedly provided with a guide rod, one side of the guide rod is connected with the motor plate in a sliding way through a guide groove arranged on the side surface of the motor plate, the outer surface of the motor plate is fixedly provided with a bottom drilling and milling motor, one side of the top of the second fixing plate is fixedly provided with a second electric hydraulic cylinder, and the output end of the second electric hydraulic cylinder is fixedly connected with the motor plate, so that the slat can be grooved conveniently, and the efficiency is improved.
According to fig. 1 and 3, the reinforcing member conveying turnover mechanism 3 comprises a beam assembly 305 and a second rail car assembly 306, the second rail car assembly 306 is located in the middle of the beam assembly 305, a driving assembly 302 is slidably mounted at the beam of the beam assembly 305, a manipulator assembly 303 is mounted at the output end of the driving assembly 302, a third rail car assembly 301 is mounted at the side of the top end of the second rail car assembly 306, and a limiting clamping groove 304 is formed in the other side of the top end of the second rail car assembly 306, so that the reinforcing member can be turned over conveniently to be clamped with the ALC lath.
According to fig. 1 and 5, the anchor bolt automatic installation mechanism 4 comprises a working platform assembly 407, a conveying assembly 406 is installed at the top end of the working platform assembly 407, a plurality of installation platforms 401 are fixedly arranged on the side of the conveying assembly 406, a first driving cylinder 402 is installed on the side of the top ends of the installation platforms 401, a drill manipulator 403 is connected to the output ends of the first driving cylinders 402, a second driving cylinder 404 is installed on the other side of the top ends of the installation platforms 401, and anchor bolts 405 are connected to the output ends of the second driving cylinders 404, so that an ALC lath and a reinforced steel plate piece are anchored together, and a stable ALC reinforced lath with an angle steel reinforced steel member is formed.
When the reinforced ALC wallboard automatic production line is used, ALC battens are arranged in the length direction, are respectively arranged on raw material rail cars on the left side and the right side, and are conveyed to a set position below a frame manipulator through a rail. The mechanical arm automatically clamps and holds the vertical edge center part of the ALC lath, the ALC lath is placed on a production line rolling bar line, and when the ALC lath enters the next station, the ALC lath is fixed at a limited position by the cylinder fixing device in moving and walking. And processing one side of the ALC lath by an edge milling machine head to form a structure with a certain groove. The groove can be completely matched with the edge of the angle steel reinforcing steel component and the reinforcing plate, the angle steel reinforcing steel component is horizontally placed on the raw material rail car in a laminated mode, and the rail car is provided with the limiting baffle for preventing the dislocation of the angle steel reinforcing component. The angle steel member is clamped by the manipulator and automatically overturned for 90 degrees, so that one face with the groove faces inwards and is placed in the limiting clamping groove on the track line. ALC slat and angle steel stiffening member carry out the location butt joint on the track line, and the reinforcing slat on the reinforcing steel member after the butt joint is laminated with the inside metallic steel member of ALC slat, has the manipulator of high-speed drill bit, punches reinforcing steel plate and the inside metallic steel member of ALC, and the back is beaten the crab-bolt drill bit by automatic and is squeezed into the space with crab-bolt spare, with both reinforcing steel plate spare anchors together, forms stable and one side has the ALC reinforcing slat of angle steel reinforcing steel member.
In the description of the present invention, it is to be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings and are only for convenience in describing the present invention and simplifying the description, but are not intended to indicate or imply that the indicated devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention.
In the present invention, unless otherwise explicitly specified or limited, for example, it may be fixedly attached, detachably attached, or integrated; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a strengthen ALC wallboard automation line, includes that material conveying mechanism (1), ALC slat milling flutes mechanism (2), strengthening member carry tilting mechanism (3), crab-bolt automatic installation mechanism (4) and material snatch mechanism (5), its characterized in that, the delivery end and the ALC slat milling flutes mechanism (2) of material conveying mechanism (1) are connected, the output and the strengthening member of ALC slat milling flutes mechanism (2) carry tilting mechanism (3) to be connected, strengthening member carries tilting mechanism (3) to be connected with crab-bolt automatic installation mechanism (4), crab-bolt automatic installation mechanism (4) snatch mechanism (5) with the material and are connected.
2. An automated manufacturing line for reinforced ALC wallboard as claimed in claim 1, wherein: material conveying mechanism (1) and material snatch mechanism (5) and all include two raw materials rail cars (101), mechanical suspension (102) and flowing water and roll thick stick line (108), flowing water rolls thick stick line (108) and sets up between two raw materials rail cars (101), removal cantilever subassembly (103) is installed on the top of mechanical suspension (102), the internally mounted of removal cantilever subassembly (103) has travelling car (104), electric hoist (105) are installed to one side of travelling car (104), robotic arm (107) are installed to the output of electric hoist (105), fixed two shear arm subassemblies (106) that are equipped with between robotic arm (107) and travelling car (104).
3. An automated manufacturing line for reinforced ALC wallboard as claimed in claim 1, wherein: ALC slat milling flutes mechanism (2) include mounting bracket (201), second rail car subassembly (202) are installed on the top of mounting bracket (201), the mid-mounting on second rail car subassembly (202) top has puts thing platform (203), the surface mounting of mounting bracket (201) has the edge milling aircraft nose.
4. An automated manufacturing line for reinforced ALC wallboard as claimed in claim 3, wherein: the edge milling machine head comprises a connecting base (204) installed on the surface of a mounting frame (201), an N-shaped frame (205) is installed on the top end of the connecting base (204), vertical guide rail assemblies (207) are installed on one sides of two vertical plates of the N-shaped frame (205), installation and connection seats (209) are installed at one ends of the two vertical guide rail assemblies (207), driving motors (208) are installed on the lateral sides of the two installation and connection seats (209), the two driving motors (208) are respectively connected with gears of the corresponding vertical guide rail assemblies (207), transverse sliding assemblies (212) are installed at the bottoms of the two installation and connection seats (209), slot milling motors (206) are installed on the two transverse sliding assemblies (212) through motor seats (211), and driving cylinders (210) connected with the corresponding installation and connection seats (209) are arranged at the tops of the two motor seats (211), the output ends of the two driving cylinders (210) are respectively connected with a transverse sliding assembly (212).
5. An automated manufacturing line for reinforced ALC wallboard as claimed in claim 4, wherein: the bottom of one of them vertical board of N shape frame (205) is installed supplementary milling flutes mechanism, supplementary milling flutes mechanism includes that second fixed plate, second electric hydraulic cylinder and bottom bore and mill the motor and constitute, the fixed one side that sets up in stand N shape frame (205) bottom of second fixed plate, the side fixed mounting of second fixed plate has the guide bar, just some guide ways and motor board sliding connection are seted up through the motor board side to one side of guide bar, the outer fixed surface of motor board installs the bottom and bores and mill the motor, one side fixed mounting at second fixed plate top has second electric hydraulic cylinder, just second electric hydraulic cylinder's output and motor board fixed connection.
6. An automated manufacturing line for reinforced ALC wallboard as claimed in claim 1, wherein: reinforcing member carries tilting mechanism (3) to include beam assembly (305) and second rail car subassembly (306), second rail car subassembly (306) are located the middle part of beam assembly (305), the crossbeam department slidable mounting of beam assembly (305) has drive assembly (302), manipulator assembly (303) are installed to the output of drive assembly (302), third rail car subassembly (301) are installed to the avris on second rail car subassembly (306) top, spacing draw-in groove (304) have been seted up to another avris department on second rail car subassembly (306) top.
7. An automated manufacturing line for reinforced ALC wallboard as claimed in claim 1, wherein: anchor bolt automatic installation mechanism (4) are including work platform subassembly (407), conveying component (406) are installed on the top of work platform subassembly (407), the fixed a plurality of mount tables (401) that are equipped with of avris of conveying component (406), and is a plurality of first actuating cylinder (402) of driving is installed to the avris on mount table (401) top, and is a plurality of the output of first actuating cylinder (402) of driving all is connected with drill bit manipulator (403), and is a plurality of second actuating cylinder (404) of driving is installed to another avris on mount table (401) top, and is a plurality of the output of second actuating cylinder (404) of driving all is connected with anchor bolt drill bit (405).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110183949.XA CN112792390A (en) | 2021-02-10 | 2021-02-10 | Strengthen ALC wallboard automation line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110183949.XA CN112792390A (en) | 2021-02-10 | 2021-02-10 | Strengthen ALC wallboard automation line |
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| Publication Number | Publication Date |
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| CN112792390A true CN112792390A (en) | 2021-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110183949.XA Pending CN112792390A (en) | 2021-02-10 | 2021-02-10 | Strengthen ALC wallboard automation line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113927721A (en) * | 2021-10-25 | 2022-01-14 | 山东建筑大学 | Aerated concrete wallboard pretreatment equipment and method and wallboard production line |
-
2021
- 2021-02-10 CN CN202110183949.XA patent/CN112792390A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113927721A (en) * | 2021-10-25 | 2022-01-14 | 山东建筑大学 | Aerated concrete wallboard pretreatment equipment and method and wallboard production line |
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Effective date of registration: 20220127 Address after: 266000 room 5955, innovation and entrepreneurship center, Sino German ecological park, 172 Taibaishan Road, Qingdao area, China (Shandong) pilot Free Trade Zone, Qingdao, Shandong Applicant after: Qingdao Qiancheng lvjie prefabricated construction technology Co.,Ltd. Address before: 266000 room 309-4, 3rd floor, building 4, 20 Shanghai Road, Qianwan bonded port area, Qingdao District, Qingdao City, Shandong Province (centralized office area of high tech Industry Center) (b) Applicant before: Qingdao Wanyu Intelligent Equipment Technology Co.,Ltd. |
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