CN112791924A - Surface treatment method for neodymium iron boron permanent magnet material and permanent magnet material product - Google Patents
Surface treatment method for neodymium iron boron permanent magnet material and permanent magnet material product Download PDFInfo
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- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
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- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
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- B05D7/546—No clear coat specified each layer being cured, at least partially, separately
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
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- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/04—Electrophoretic coating characterised by the process with organic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B05D2504/00—Epoxy polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
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Abstract
The invention discloses a surface treatment method of a neodymium iron boron permanent magnet material and a permanent magnet material product, wherein the treatment method comprises the following steps: the method comprises the following steps that firstly, after the neodymium iron boron permanent magnet material is subjected to oil removal, rust removal and passivation treatment, a passivation film is formed on the surface of the neodymium iron boron permanent magnet material; step two, spraying a zinc-rich coating on the surface of the neodymium iron boron permanent magnet material with the passivation film, and forming a zinc-rich coating after curing; and step three, performing electrophoretic coating or spraying epoxy resin coating on the surface of the neodymium iron boron permanent magnet material with the passivation film and the zinc-rich coating, and curing to form an epoxy resin layer to obtain the surface-treated neodymium iron boron permanent magnet material. The corrosion resistance, acid and alkali resistance and adhesive force of the coating of the permanent magnet material product obtained by the invention are obviously improved, the service life of the neodymium iron boron permanent magnet material is prolonged, and the use requirement of the current severe environment is met.
Description
Technical Field
The invention relates to the technical field of surface treatment protection of neodymium iron boron permanent magnet materials. More specifically, the invention relates to a surface treatment method for a neodymium iron boron permanent magnet material and a permanent magnet material product.
Background
Neodymium iron boron (NdFeB) magnet as the third generation rare earth permanent magnet material has extremely high magnetic energy and coercive force and high cost performance, is widely applied to the fields of wind power, automobiles, information technology, motors and the like, and particularly has increasingly increased application in the field of environment-friendly new energy resources such as wind power generation, hybrid vehicles and the like. The neodymium iron boron powder metallurgy material is easy to corrode because on one hand, the chemical activity of element neodymium is high, and the element neodymium is easy to oxidize; on the other hand, the potential difference of electrodes among phases of the multiphase structure is large, and electrochemical corrosion is easy to occur. The performance of the rusted magnet is reduced, which affects the application, and therefore, it is an important subject to ensure high corrosion resistance in a severe environment.
In the prior art, the method for coating the corrosion-resistant layer on the surface of the neodymium iron boron magnet mainly comprises the following steps:
first, electroplating/electroless plating
The water plating method is to deposit a layer of zinc, nickel and copper on the surface of the neodymium iron boron magnet, the edge effect of the plating layer is large, the corrosion resistance is poor, and the plating solution contains heavy metal and organic additive and has serious environmental pollution.
Two-step plating-coating composite protection method
Zinc/nickel plating/vacuum aluminum plating and epoxy coating
The composite coating has high corrosion resistance, the neutral salt fog can reach 1600 hours, but the zinc and nickel electroplating solution has serious pollution to the environment. The vacuum aluminum plating method has the advantages of no pollution, small plating layer corner effect, poor adhesive force and corrosion resistance, special vacuum plating equipment, and high equipment price, thereby causing difficult popularization.
The neodymium iron boron permanent magnet material product is used in harsh environments such as offshore wind power generation, high-temperature desert and the like, and needs better corrosion resistance.
Disclosure of Invention
The invention aims to provide a surface treatment method for a neodymium iron boron permanent magnet material, which combines a sprayed zinc-rich coating and an epoxy resin coating and adds passivation treatment before spraying. The corrosion resistance, acid and alkali resistance and adhesive force of the plating layer are obviously improved, the service life of the neodymium iron boron permanent magnet material is prolonged, and the use requirement of the current severe environment is met.
The invention also aims to provide the neodymium iron boron permanent magnet material product prepared by the neodymium iron boron permanent magnet material surface treatment method, which has good corrosion resistance, acid and alkali resistance and long service life.
To achieve these objects and other advantages in accordance with the present invention, there is provided a surface treatment method for a nd-fe-b permanent magnetic material, comprising the steps of:
the method comprises the following steps that firstly, after the neodymium iron boron permanent magnet material is subjected to oil removal, rust removal and passivation treatment, a passivation film is formed on the surface of the neodymium iron boron permanent magnet material;
step two, spraying a zinc-rich coating on the surface of the neodymium iron boron permanent magnet material with the passivation film, and forming a zinc-rich coating after curing;
and step three, performing electrophoretic coating or spraying epoxy resin coating on the surface of the neodymium iron boron permanent magnet material with the passivation film and the zinc-rich coating, and curing to form an epoxy resin layer to obtain the surface-treated neodymium iron boron permanent magnet material.
Preferably, in the method for processing the surface of the neodymium iron boron permanent magnet material, the oil removal processing in the first step comprises the following specific steps: the method comprises the steps of putting a neodymium iron boron permanent magnet material into an alkaline degreasing liquid, and ultrasonically degreasing for 1-4 min at 50-70 ℃, wherein the pH value of the alkaline degreasing liquid is 9-11, and each liter of the alkaline degreasing liquid contains 25-35 g of sodium carbonate, 5-15 g of sodium phosphate and 2-3mL of surfactant.
Preferably, in the surface treatment method of the neodymium iron boron permanent magnet material, the rust removal treatment in the first step comprises the following specific steps: putting the deoiled neodymium iron boron permanent magnet material into a nitric acid solution with a mass ratio of water to a nitric acid stock solution of 24:1, carrying out acid washing for 20-40 s, and then carrying out ultrasonic cleaning for 30-60 s, wherein the mass fraction of the nitric acid stock solution is 65%.
Preferably, in the surface treatment method of the neodymium iron boron permanent magnet material, in the passivation treatment in the step one, the neodymium iron boron permanent magnet material after rust removal treatment is put into a passivation solution with the pH value of 4-5.5 for passivation treatment for 180-360 s, wherein the passivation solution comprises the following components in percentage by weight: 10-20% of silicate, 4-8% of fluosilicate, 2-5% of sodium fluoride, 1-3% of accelerator, 2-5% of water-dispersible nano silica gel and the balance of pure water.
Preferably, in the surface treatment method of the neodymium iron boron permanent magnet material, the zinc-rich coating comprises the following components in percentage by weight: 30-40% of zinc flakes, 20-30% of methyl modified organic silicon resin and the balance of organic solvent, wherein the particle size of the zinc flakes is 5-30 μm.
Preferably, in the surface treatment method of the neodymium iron boron permanent magnet material, the curing conditions in the second step are as follows: drying and curing for 30-50 min at 230-250 ℃, wherein the curing conditions in the third step are as follows: drying and curing for 30-50 min at 180-200 ℃.
Preferably, in the surface treatment method for the neodymium iron boron permanent magnet material, an electrophoretic paint bath solution adopted by electrophoretic coating of the epoxy resin paint in the third step comprises epoxy resin and color paste, the mass ratio of the epoxy resin to the color paste in the electrophoretic paint bath solution is 3-8: 1, the epoxy resin is CR691B, the color paste is CP524C, and the solid content of the electrophoretic paint bath solution is 16-22%.
Preferably, in the surface treatment method of the neodymium iron boron permanent magnet material, the mass ratio of the epoxy resin to the thinner in the epoxy resin coating sprayed in the third step is 100:70-90, the epoxy resin is 501K, and the thinner is 501 ST.
Preferably, in the surface treatment method of the neodymium iron boron permanent magnet material, the thickness of the passivation film is less than 1 μm, the thickness of the zinc-rich coating is 5-10 μm, and the thickness of the epoxy resin layer is 15-30 μm.
The neodymium iron boron permanent magnet material product is prepared according to the neodymium iron boron permanent magnet material surface treatment method.
The invention at least comprises the following beneficial effects:
the invention combines the spray zinc-rich coating and the epoxy resin coating, and adds passivation treatment before the spray coating. The corrosion resistance, acid and alkali resistance and adhesive force of the plating layer are obviously improved, the service life of the neodymium iron boron permanent magnet material is prolonged, and the use requirement of the current severe environment is met. The neodymium iron boron permanent magnet material product subjected to surface treatment has good corrosion resistance, the neutral salt spray test can reach 1800 hours (75 days), the high-temperature high-pressure test can reach 672 hours (28 days), and the corrosion resistance requirement of various severe environments on the neodymium iron boron permanent magnet material can be met.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Detailed Description
The present invention is further described in detail below with reference to examples so that those skilled in the art can practice the invention with reference to the description.
It is to be noted that the experimental methods described in the following embodiments are all conventional methods unless otherwise specified, and the reagents and materials are commercially available unless otherwise specified.
Example 1
The surface treatment method of the neodymium iron boron permanent magnet material comprises the following steps:
(1) carrying out oil removal treatment on the neodymium iron boron permanent magnet material: the neodymium iron boron magnet with the size of 40 multiplied by 10 multiplied by 6mm is put into alkaline degreasing liquid, ultrasonic degreasing is carried out for 2min at the temperature of 65 ℃ to remove oil stains on the surface of the magnet, and the degreasing liquid is prepared from the following components in percentage by weight: sodium carbonate (Na)2CO3)30g/L, sodium phosphate (NaPO)4.12H2O)10g/L, surfactant 2-3mL/L, and deoiling liquid pH 9-11.
(2) Carrying out rust removal treatment on the neodymium iron boron permanent magnet material: and (2) putting the deoiled neodymium iron boron magnet into a rust removing liquid, and soaking the neodymium iron boron magnet for 30s at room temperature to remove an oxide film on the surface of the neodymium iron boron magnet, wherein the rust removing liquid is formed by mixing 96 liters of water and 4 liters of nitric acid stock solution, and the mass fraction of the nitric acid stock solution is 65%. And ultrasonic cleaning for 40s after rust removal.
(3) Carrying out passivation treatment on the neodymium iron boron permanent magnet material: and (3) putting the neodymium iron boron magnet subjected to rust removal treatment into a chromium-free passivation solution, and passivating at room temperature for 240s to form a passivation film. The passivation solution comprises the following components in percentage by mass: 15% of silicate, 5% of fluosilicate, 3% of sodium fluoride, 2% of accelerator, 3% of water-dispersed nano-silica gel and the balance of pure water, wherein the pH value of the passivation solution is 4-5.5.
(4) Spraying a zinc-rich coating: spraying zinc-rich paint on the surface of the neodymium iron boron magnet with the passivation film, wherein the caliber of a spray gun is 1.0mm, the spraying distance is 20cm, the spraying angle is 55 degrees, and the spraying pressure is 0.3 MPa; the zinc-rich coating comprises the following components in percentage by mass: 35% of zinc flakes (particle size 20 μm), 25% of methyl modified silicone resin and the balance of solvent. The coating viscosity was 22 Pascal. sec, solids 40%.
(5) Curing to form a zinc-rich coating: drying and curing the neodymium iron boron magnet at 240 ℃ for 40 min; the thickness of the zinc-rich coating is 8 μm.
(6) Spraying an epoxy resin coating: spraying epoxy resin paint on the surface of the neodymium iron boron magnet with the passivation film and the zinc-rich coating, wherein the caliber of a spray gun is 1.0mm, the spraying distance is 20cm, the spraying angle is 55 degrees, and the spraying pressure is 0.3 MPa; the epoxy resin coating comprises the following components, by mass, 100: 80% of epoxy resin and 55% of diluent, 501K of epoxy resin and 501ST of diluent.
(7) Drying and curing to form an epoxy resin layer: drying and curing the magnet at 200 ℃ for 40 min; the thickness of the epoxy resin layer was 25 μm.
Example 2
The surface treatment method of the neodymium iron boron permanent magnet material comprises the following steps:
(1) carrying out oil removal treatment on the neodymium iron boron permanent magnet material: the neodymium iron boron magnet with the size of 40 multiplied by 10 multiplied by 6mm is put into alkaline degreasing liquid, ultrasonic degreasing is carried out for 2min at the temperature of 65 ℃ to remove oil stains on the surface of the magnet, and the degreasing liquid is prepared from the following components in percentage by weight: sodium carbonate (Na)2CO3)30g/L, sodium phosphate (NaPO)4.12H2O)10g/L, surfactant 2-3mL/L, and deoiling liquid pH 9-11.
(2) Carrying out rust removal treatment on the neodymium iron boron permanent magnet material: and (3) putting the deoiled neodymium iron boron magnet into a derusting solution, and soaking the neodymium iron boron magnet for 30s at room temperature to remove an oxide film on the surface of the neodymium iron boron magnet, wherein the derusting solution is formed by mixing 96 liters of water and 4 liters of nitric acid stock solution, and the mass fraction of the nitric acid stock solution is 65%. And ultrasonic cleaning for 40s after rust removal.
(3) Carrying out passivation treatment on the neodymium iron boron permanent magnet material: and (3) putting the neodymium iron boron magnet subjected to rust removal treatment into a chromium-free passivation solution, and passivating at room temperature for 240s to form a passivation film. The passivation solution comprises the following components in percentage by mass: 15% of silicate, 5% of fluosilicate, 3% of sodium fluoride, 2% of accelerator, 3% of water-dispersed nano-silica gel and the balance of pure water, wherein the pH value of the passivation solution is 4-5.5.
(4) Spraying a zinc-rich coating: spraying zinc-rich paint on the surface of the neodymium iron boron magnet with the passivation film, wherein the caliber of a spray gun is 1.0mm, the spraying distance is 20cm, the spraying angle is 55 degrees, and the spraying pressure is 0.3 MPa; the zinc-rich coating comprises the following components in percentage by mass: 35% of zinc flake (particle size 20 μm), 25% of silicone resin and the balance of organic solvent. The coating viscosity was 22 Pascal. sec, solids 40%.
(5) Curing to form a zinc-rich coating: drying and curing the neodymium iron boron magnet at 240 ℃ for 40 min; the thickness of the zinc-rich coating is 8 μm.
(6) Electrophoretic epoxy resin coating: carrying out electrophoretic coating on the surface of a neodymium iron boron magnet with a passive film and a zinc-rich coating, placing the magnet into a cathode electrophoretic solution for electrophoresis for 2min, wherein the cathode electrophoretic solution is a two-component epoxy resin paint, mixing the epoxy resin and color paste according to the weight ratio of 5: 1, and diluting the mixture by using deionized water, the epoxy resin is CR691B, the color paste is CP524C, and the process parameters are as follows: electrophoretic voltage: 130V, bath solution temperature: 29-30 ℃, pH value: 5.0-5.8, solid content: 20 percent.
(7) Drying and curing to form an epoxy resin layer: drying and curing the magnet at 200 ℃ for 45 min; the thickness of the epoxy resin layer was 26 μm.
Comparative example 1
Example 5 with application number CN 200910235745.
Comparative example 2
Example 4 with application number CN 201010606023.
Test 1
The corrosion resistance neutral salt spray test and the high temperature and high humidity test were performed on the ndfeb permanent magnet material products obtained in examples 1 and 2, and the results are shown in table 1, comparing with the performances of the surface-treated ndfeb magnets in comparative examples 1 and 2:
the corrosion resistance test is carried out in accordance with the national standard GB/T10125-1997 for the neutral salt spray test (NSS test), subject to the occurrence of yellow rust.
High temperature and humidity test conditions (PCT test, 130 ℃, 2.7bar, 100% RH).
TABLE 1 test results
As is apparent from Table 1, the corrosion resistance of the present invention is improved by 100 and 600 hours and the high temperature and high humidity ability is improved by 172 hours, respectively, as compared with comparative examples 1 and 2.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable to various fields of endeavor for which the invention may be embodied with additional modifications as would be readily apparent to those skilled in the art, and the invention is therefore not limited to the details given herein and to the embodiments shown and described without departing from the generic concept as defined by the claims and their equivalents.
Claims (10)
1. The surface treatment method of the neodymium iron boron permanent magnet material is characterized by comprising the following steps:
the method comprises the following steps that firstly, after the neodymium iron boron permanent magnet material is subjected to oil removal, rust removal and passivation treatment, a passivation film is formed on the surface of the neodymium iron boron permanent magnet material;
step two, spraying a zinc-rich coating on the surface of the neodymium iron boron permanent magnet material with the passivation film, and forming a zinc-rich coating after curing;
and step three, performing electrophoretic coating or spraying epoxy resin coating on the surface of the neodymium iron boron permanent magnet material with the passivation film and the zinc-rich coating, and curing to form an epoxy resin layer to obtain the surface-treated neodymium iron boron permanent magnet material.
2. The surface treatment method of the neodymium-iron-boron permanent magnet material according to claim 1, characterized in that the oil removing treatment in the first step comprises the following specific steps: the method comprises the steps of putting a neodymium iron boron permanent magnet material into an alkaline degreasing liquid, and ultrasonically degreasing for 1-4 min at 50-70 ℃, wherein the pH value of the alkaline degreasing liquid is 9-11, and each liter of the alkaline degreasing liquid contains 25-35 g of sodium carbonate, 5-15 g of sodium phosphate and 2-3mL of surfactant.
3. The surface treatment method of the neodymium iron boron permanent magnet material according to claim 1, characterized in that the rust removing treatment in the step one comprises the following specific steps: putting the deoiled neodymium iron boron permanent magnet material into a nitric acid solution with a mass ratio of water to a nitric acid stock solution of 24:1, carrying out acid washing for 20-40 s, and then carrying out ultrasonic cleaning for 30-60 s, wherein the mass fraction of the nitric acid stock solution is 65%.
4. The surface treatment method of the neodymium iron boron permanent magnet material as claimed in claim 1, wherein the passivation treatment in the step one is to put the neodymium iron boron permanent magnet material after the rust removal treatment into a passivation solution with the pH value of 4-5.5 for passivation treatment for 180-360 s, wherein the passivation solution comprises the following components in percentage by weight: 10-20% of silicate, 4-8% of fluosilicate, 2-5% of sodium fluoride, 1-3% of accelerator, 2-5% of water-dispersible nano silica gel and the balance of pure water.
5. The surface treatment method of the neodymium iron boron permanent magnet material according to claim 1, wherein the zinc-rich coating comprises the following components in percentage by weight: 30-40% of zinc flakes, 20-30% of methyl modified organic silicon resin and the balance of organic solvent, wherein the particle size of the zinc flakes is 5-30 μm.
6. The surface treatment method for the neodymium-iron-boron permanent magnet material according to claim 1, wherein the curing conditions in the second step are as follows: drying and curing at 230-250 ℃ for 30-50 min, wherein the curing conditions in the third step are as follows: drying and curing for 30-50 min at 180-200 ℃.
7. The surface treatment method of the neodymium-iron-boron permanent magnet material according to claim 1, characterized in that electrophoretic paint bath solution adopted for electrophoretic coating of the epoxy resin coating in the third step comprises epoxy resin and color paste, the mass ratio of the epoxy resin to the color paste in the electrophoretic paint bath solution is 3-8: 1, the epoxy resin is CR691B, the color paste is CP524C, and the solid content of the electrophoretic paint bath solution is 16-22%.
8. The surface treatment method for the neodymium-iron-boron permanent magnet material as claimed in claim 1, wherein the mass ratio of the epoxy resin to the thinner in the epoxy resin coating sprayed in the third step is 100:70-90, the epoxy resin is 501K, and the thinner is 501 ST.
9. The surface treatment method of the neodymium-iron-boron permanent magnet material as claimed in claim 1, wherein the thickness of the passivation film is less than 1 μm, the thickness of the zinc-rich coating is 5-10 μm, and the thickness of the epoxy resin layer is 15-30 μm.
10. The product made of the neodymium iron boron permanent magnet material according to the surface treatment method of the neodymium iron boron permanent magnet material of any one of claims 1 to 9.
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