CN112783109A

CN112783109A - Processing production line with control system

Info

Publication number: CN112783109A
Application number: CN202010616560.5A
Authority: CN
Inventors: 蔡志仁; 白国勋; 王鸿文; 林家宇; 刘柏进
Original assignee: Chin Fong Machine Industrial Co Ltd
Current assignee: Chin Fong Machine Industrial Co Ltd
Priority date: 2019-11-08
Filing date: 2020-07-01
Publication date: 2021-05-11
Also published as: TWM592987U

Abstract

The invention relates to a processing production line with a control system, which is mainly characterized in that the control system monitors and operates all data of a machine tool and a conveying device, so that an operator can conveniently adjust the operation data in the same place, and the operator can conveniently monitor the data of all processing production lines in the same system in a unified way, thereby being convenient for correctly adjusting the matching relationship between the machine tool and the conveying device.

Description

Processing production line with control system

Technical Field

The present invention relates to the field of manufacturing equipment, and more particularly to a manufacturing line with a control system.

Background

Generally, a factory area for factory production and manufacturing is provided with a plurality of production lines, a complete production line generally has a plurality of different types of machine tools and transportation equipment, and in order to enable the machine tools and the transportation equipment to be operated in a matched manner, the machining speed, time, machining angle and the like of the machine tools, and the transportation speed, the transportation pause time, the transportation angle and the like of the transportation equipment are required to be adjusted by factory personnel.

However, since the control systems of the machine tool and the transportation equipment are independent, it is difficult to adjust the coordination relationship between the machine tool and the transportation equipment, which not only takes much time for adjustment, but also depends on the experience of the adjusting personnel to help the correct adjustment of the coordination relationship between the machine tool and the transportation equipment.

In view of the above, it is necessary to provide a technical solution to solve the aforementioned drawbacks.

Disclosure of Invention

The invention aims to solve the defect that the control system between the machine tool and the transportation equipment in the production line is independent individually, so that the adjustment is difficult.

To achieve the above object, the present invention provides a processing line with a control system, comprising:

a machine tool;

a transport apparatus for transporting supplies to the machine tool;

and a control system having an operation screen connected to the machine tool and the transport facility information, and a production setting and a status monitoring connected to the machine tool and the transport facility control.

In a preferred embodiment, the production setting is connected with the machine tool and the transportation equipment in a control manner, and the production setting mainly comprises an air injection device unit, a mis-delivery detection unit, a counter unit, a rapid die change unit and a continuous slow acceleration unit.

In a preferred embodiment, the plurality of air jet devices are controlled to open and close, ON and OFF angles in the air jet device unit, so that the air jet devices are controlled simultaneously in the air jet device unit.

In a preferred embodiment, the misdelivery detection unit manages a plurality of misdelivery detection planes, and each misdelivery detection plane has a use state monitor, a use mode monitor, a machine tool angle monitor and a transportation equipment angle monitor.

In a preferred embodiment, the counter unit comprises a stroke counter, a preset counter, a batch counter, a maintenance counter, a life counter, an hour timer, a main motor power saving device and a plurality of cutoff counters.

In a preferred embodiment, the quick die change unit comprises an upper die clamper, a lower die clamper and a die lifter, and the upper die clamper and the lower die clamper respectively have a die clamping setting, a die releasing setting and a setting prompt.

In a preferred embodiment, the continuous slow acceleration unit has a continuous slow acceleration function, an initial speed setting function, a maximum speed setting function, and an acceleration time setting function, the continuous slow acceleration function has an on-off case for turning on or off the continuous slow acceleration function, and the initial speed setting function, the maximum speed setting function, and the acceleration time setting function respectively set a bit plane by data to directly input data.

In a preferred embodiment, the status monitoring includes operating conditions, tonnage display, status statistics, input status, and output status.

In a preferred embodiment, the operation condition includes an operation function selection, and the state statistics includes the times of occurrence of various states such as a lifetime counter, a maintenance counter, the number of times of actuation of a clutch brake relay, the number of times of actuation of a clutch brake solenoid, the number of times of abnormality of the clutch brake solenoid, the number of times of pressing of an operation button, the number of times of occurrence of overload, the number of times of abnormality of a load meter, and the like.

In a preferred embodiment, the state statistics also include the number of actuation of the lifetime counter, the maintenance counter, the number of actuation of the clutch brake relay, the number of actuation of the clutch brake solenoid, the number of pressing of the operating button, the number of abnormal times of the loadmeter, the current value of the main motor, the current value of the slider adjusting motor, the pressure of the main air source, the state value of the air pressure of the balancer, and the temperature values of the left front guide path position, the right middle guide path position, the right rear guide path position, the left front guide path position, the left middle guide path position, the left rear guide path position, the crankshaft front shaft receiver, the crankshaft rear shaft receiver, the connecting rod, the crankshaft left front shaft receiver, the crankshaft left rear shaft receiver, and the.

In a preferred embodiment, the input state and the output state show the on and off of each control state.

In a preferred embodiment, the control system further has data settings including cam settings, mold database, language selection, tool information, and parameter settings.

In a preferred embodiment, the cam setting comprises a plurality of cam setting planes, and each cam setting plane comprises a use setting, an ON angle setting, and an OFF angle setting.

In a preferred embodiment, the mold database has mold numbers, main motor speed data, balancer air pressure data, mold height data, and die pad air pressure data therein, the mold numbers showing the numbers of the molds used on the machine tool.

In a preferred embodiment, the language selection includes language options for each country.

In a preferred embodiment, the machine information includes machine type information, manufacturing number, maximum pressurization capacity, capacity generation point, number of strokes, stroke length, maximum modulus height, slide adjustment amount, PLC program version, HMI program version, and a plurality of information included in the machine information.

In a preferred embodiment, the parameter settings include lubrication settings, matching functions, cam parameters, operating parameters, and electro-optical devices.

In a preferred embodiment, the abnormal state further comprises abnormal information and an abnormal history, the abnormal information records the real-time abnormal state, and the abnormal history records all the abnormal states in the abnormal information.

The operation picture, the production setting, the data setting, the state monitoring and the abnormal state are integrated in a control system, so that a user can directly adjust or monitor various data and states of the machine tool.

Drawings

FIG. 1 is a block diagram of a control system in accordance with a preferred embodiment of the present invention;

FIG. 2 is a display of an operation screen in the control system;

FIG. 3 is a display screen of the air injection device for production settings in the control system;

FIG. 4 is a display screen of the misdelivery detection of the production settings in the control system;

FIG. 5 is a display of a counter for production settings in the control system;

FIG. 6 is a display of a rapid die change for production settings in the control system;

FIG. 7 is a continuous slow acceleration display of production settings in the control system;

FIG. 8 is a cam setting display for data setting in the control system;

FIG. 9 is a display of a mold database for data setup in the control system;

FIG. 10 is another display of the mold database for data setup in the control system;

FIG. 11 is a language selection display for data setting in the control system;

FIG. 12 is a diagram illustrating a machine information display screen for data setup in the control system;

FIG. 13 is a display of cam settings in the click parameter setting;

FIG. 14 is a display screen of a lubrication setting in the click parameter setting;

FIG. 15 is a display of cam parameters in the pointing parameter setting;

fig. 16 is a display screen of the operation parameters in the click parameter setting;

FIG. 17 is a display of a photoelectric device in the click parameter setting;

FIG. 18 is a display screen of an operation condition in the condition monitoring;

FIG. 19 is a view showing a state statistic display screen in the state monitoring;

FIG. 20 is a display of another status statistic in status monitoring;

FIG. 21 is a view showing an input state during state monitoring;

FIG. 22 is a display screen showing an output state in state monitoring;

FIG. 23 is a view showing an abnormal information display screen in an abnormal state;

fig. 24 is a display screen of an abnormality history in an abnormal state.

Description of the symbols in the drawings:

control system 1

Operation screen 10

Production settings 20

Air injection device 21

Air jet device position surface 211

Wind-jet device on-off 212

ON Angle 213

OFF angle 214

Misdelivery detection 22

Misdelivery detection bit plane 221

Condition monitoring 222

Usage pattern monitoring 223

ON angle 224 of machine tool

OFF angle 225 of machine tool

Counter 23

Stroke counter 231

Preset counter 232

Batch counter 233

Maintenance counter 234

Life counter 235

Hour timer 236

Main motor power saving device 237

Truncation counter 238

Quick die change 24

Upper die clamper 241

Clamp die setting 2411

Loose die setting 2412

Setting prompt 2413

Lower die clamper 242

Clamp die setting 2421

Loose die setting 2422

Setting prompt 2423

Lifting mould 243

Up setting 2431

Down setting 2432

Set reminder 2433

Continuous slow acceleration 25

Continuous slow acceleration function 251

On-off button 2511

Initial speed setting function 252

Data setting bit plane 2521

Maximum speed setting function 253

Data setting bit plane 2531

Acceleration time setting function 254

Data set bit plane 2541

Data setting 30

Cam setting 31

Cam setting surface 311

Use setting 3111

ON angle setting 3112

OFF Angle setting 3113

Mold database 32

Mold number 321

Main motor speed data 322

Balancer air pressure data 323

Mold height data 324

Die pad air pressure data 325

Language selection 33

Language option 331

Machine information 34

Model information 340

Manufacturing number 341

Maximum pressurization capacity 342

Capability occurrence point 343

Number of strokes 344

The stroke length 345

Maximum modulus height 346

Slider adjustment 347

PLC program version 348

HMI program version 349

Parameter setting 35

Lubrication settings 351

Selecting and matching machine 352

Cam parameter 353

Operating parameters 354

Photovoltaic device 355

Condition monitoring 40

Operating conditions 41

Operation function selection 411

Tonnage display 42

State statistics 43

Lifetime counter 431

Maintenance counter 432

Clutch brake relay actuation times 433

Number of actuation 434 of clutch-brake solenoid valve

Clutch brake solenoid anomaly number 435

Number of operation button presses 436

Number of overload occurrences 437

Number of load counter anomalies 438

Input state 44

Output state 45

Abnormal state 50

Abnormal information 51

Abnormality history 52

Detailed Description

The technical solutions of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

Referring to fig. 1 to 24, the present invention is a processing line with a control system, mainly comprising a machine tool (not shown), a transportation device (not shown), and a control system 1, wherein the control system 1 mainly comprises an operation screen 10, a production setting 20, a data setting 30, a status monitor 40, and an abnormal status 50, wherein:

the machine tool (not shown) is a punch press in the present embodiment, the punch press is a common processing tool in the general processing field, and the punch press is a common processing tool in the market, and the details thereof are not described herein. In other embodiments, the machine tool (not shown) may be any machining tool such as a cutting machine, a grinding machine, etc.

The conveying device (not shown) is a conveying belt in the embodiment, the conveying belt is a common conveying tool in the general processing field, and the conveying belt is mainly driven by a wheel shaft and a motor to convey, and the conveying belt is a common conveying tool in the market, so details thereof are not described herein. In other embodiments, the transportation device (not shown) may be any transportation means such as a robot arm, an automated clamp, etc.

As shown in fig. 2, the operation screen 10 is connected to the machine tool (not shown) and the transportation equipment (not shown) and displays operation information of the machine tool (not shown) and the transportation equipment (not shown), the operation information including: the maximum inclinable angle of the machine body, the rotating speed of the motor, a stroke technical device, a preset counter and the like. Thus, the user can directly know the basic operation information of the machine tool (not shown) and the transportation device (not shown) by opening the operation screen 10.

As shown in fig. 3, the production setting 20 is in control connection with the machine tool (not shown) and the transportation equipment (not shown), and the production setting 20 mainly includes an air injection device 21, a mis-feeding detection 22, a counter 23, a fast mold changing 24 and a continuous slow acceleration 25;

the air-jet device 21 manages the air-jet device ON/OFF 212, ON angle 213, and OFF angle 214 of the plurality of air-jet device sites 211, and thus, the air-jet device sites 211 are managed simultaneously, which is convenient for a user to adjust all air-jet devices in the production line in the same display screen.

As shown in fig. 4, the misinformation detection 22 manages a plurality of misinformation detection planes 221, and each misinformation detection plane 221 has a use state monitor 222, a use mode monitor 223, a machine tool ON angle monitor 224, and a machine tool OFF angle monitor 225, so that the misinformation can be directly monitored from the misinformation detection plane 221.

As shown in fig. 5, the counter 23 includes a stroke counter 231, a preset counter 232, a batch counter 233, a maintenance counter 234, a life counter 235, an hour timer 236, a main motor power saving device 237, and a plurality of cutoff counters 238, and each counter or timer is used for counting the number of times of use, the time of use, or the output of the machine tool (not shown).

As shown in fig. 6, the fast mold changing device 24 includes an upper mold clamping device 241, a lower mold clamping device 242, and a mold lifting device 243, wherein the upper mold clamping device 241 and the lower mold clamping device 242 respectively have

mold clamping settings

2411, 2421,

mold releasing settings

2412, 2422, and setting

prompts

2413, 2423, the

mold clamping settings

2411, 2421 or the

mold releasing settings

2412, 2422 are selected to directly adjust the clamping or releasing of the mold on the machine tool (not shown), the setting prompts 2413, 2423 show whether the mold releasing is completed, the mold lifting device 243 adjusts the mold lifting or descending on the machine tool (not shown) by the lifting setting 2431 and the descending setting 2432, and the mold lifting device 243 further shows whether the mold releasing is completed by the setting prompt 2433.

As shown in fig. 7, the continuous slow acceleration 25 has a continuous slow acceleration function 251, an initial speed setting function 252, a maximum speed setting function 253, and an acceleration time setting function 254, the continuous slow acceleration function 251 has an on-off button 2511 for turning on or off the continuous slow acceleration function, and the initial speed setting function 252, the maximum speed setting function 252, and the acceleration time setting function 253 directly input data through a data setting

bit plane

2521, 2531, and 2541, respectively.

As shown in fig. 8, the data setting 30 includes a cam setting 31, a mold database 32, a language selection 33, machine information 34, and a parameter setting 35, the cam setting 31 includes a plurality of cam setting planes 311, each cam setting plane 311 includes a use setting 3111, an ON angle setting 3112, and an OFF angle setting 3113, and whether to use a cam is selected by the setting, and the ON angle setting 3112 and the OFF angle setting 3113 can directly set an angle at which a mold of the machine tool (not shown) is clamped and an angle at which the mold is released, respectively.

As shown in fig. 9 and 10, the mold database 32 has a mold number 321, main motor speed data 322, balancer air pressure data 323, mold height data 324, and die pad air pressure data 325, the mold number indicates the number of the mold used on the machine tool (not shown), and the main motor speed data, the balancer air pressure data, the mold height data, and the die pad air pressure data can directly adjust the corresponding data to directly adjust the values of the mold on the machine tool (not shown).

As shown in fig. 11, the language selection 33 includes a plurality of language options 331, and thus can adjust the language used by the control system 1.

As shown in fig. 12, the machine information 34 includes machine type information 340, a manufacturing number 341, a maximum pressurization capacity 342, a capacity generation point 343, a stroke number 344, a stroke length 345, a maximum modulus height 346, a slider adjustment amount 347, a PLC program version 348, and an HMI program version 349, and a user can directly confirm all information of the machine tool (not shown) from various information included in the machine information 34.

As shown in fig. 13 to 17, the parameter setting 35 includes a lubrication setting 351, an optional machine 352, a cam parameter 353, an operation parameter 354 and an electro-optical device 355, wherein the lubrication setting 351 is used for adjusting the lubrication interval and the lubrication time such as start-up lubrication, frequency lubrication, time lubrication, forced lubrication and oil lubrication; the matching function 352 is used to turn on or off various detection functions; the cam parameter 353 is used for adjusting the brake slip angle, the two-degree fall angle, the bottom dead center angle correction and the brake time; the operation parameters 354 are used for adjusting the highest speed setting, the lowest speed setting, the gear ratio parameter, the stop point stop parameter, the linkage pressing time and the maximum brake angle; the electro-optical device 355 is used to adjust the reset mode, the electro-optical protection mode and the electro-optical invalid angle.

As shown in fig. 18 to 22, the state monitor 40 includes an operation condition 41, a tonnage display 42, a state statistic 43, an input state 44 and an output state 45, the operation condition 41 includes an operation function selection 411, and the state statistic 43 includes a life counter 431, a maintenance counter 432, a clutch brake relay actuation frequency 433, a clutch brake solenoid actuation frequency 434, a clutch brake solenoid abnormality frequency 435, an operation button pressing frequency 436, an overload occurrence frequency 437, a load meter abnormality frequency 438 and other various state occurrence frequencies; the state statistics 43 also includes a life counter, a maintenance counter, an actuation frequency of a clutch brake relay, an actuation frequency of a clutch brake solenoid valve, a pressing frequency of an operation button, an abnormal frequency of a load meter, a current value of a main motor, a current value of a slider adjusting motor, a pressure of a main air source, a state value of air pressure of a balancer, and various data display panels or control panels such as a left front guide position, a right middle guide position, a right rear guide position, a left front guide position, a left middle guide position, a left rear guide position, a crankshaft front shaft receiver, a crankshaft rear shaft receiver, a connecting rod, a crankshaft left front shaft receiver, a crankshaft left rear shaft receiver, a temperature value of the left connecting rod and the like; the input state 44 and the output state 45 show the on/off of each control state.

Finally, as shown in fig. 23 and 24, the abnormal state 50 includes abnormal information 51 and an abnormal history 52, the abnormal information 51 records a real-time abnormal state, and the abnormal history 52 records all the abnormal states 50 in the abnormal information 51 for future trace query.

The operation screen 10, the production setting 20, the data setting 30, the status monitoring 40 and the normal status 50 are integrated into the control system 1, so that the user can directly adjust or monitor various data and statuses of the machine tool (not shown).

In summary, the above embodiments are merely preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalents, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims

1. A processing line having a control system, comprising:

a machine tool;

a transport apparatus for transporting supplies to the machine tool;

2. The processing line with control system of claim 1, wherein the production setting is in control connection with the machine tool and the transportation device, and the production setting mainly comprises an air injection device unit, a mis-delivery detection unit, a counter unit, a rapid mold changing unit and a continuous slow acceleration unit, wherein the air injection device unit manages the ON/OFF, ON angle and OFF angle of a plurality of air injection devices, and each air injection device is managed in the air injection device unit at the same time.

3. The processing line with control system as claimed in claim 2, wherein the misfeed detection unit manages a plurality of misfeed detection planes, each of which has a usage status monitor, a usage mode monitor, a machine tool angle monitor, and a transportation equipment angle monitor.

4. The processing line with a control system according to claim 2, wherein the counter unit comprises a stroke counter, a preset counter, a batch counter, a maintenance counter, a life counter, an hour timer, a main motor power saving device, and a plurality of cutoff counters, the rapid mold changing unit comprises an upper mold clamping device, a lower mold clamping device, and a mold lifting device, and the upper mold clamping device and the lower mold clamping device respectively have mold clamping setting, mold releasing setting, and setting prompt.

5. The processing line with control system as claimed in claim 2, wherein the continuous slow acceleration unit has a continuous slow acceleration function, an initial speed setting function, a maximum speed setting function, and an acceleration time setting function, the continuous slow acceleration function has an on/off case for turning on or off the continuous slow acceleration function, and the initial speed setting function, the maximum speed setting function, and the acceleration time setting function are respectively set by data setting bit planes for directly inputting data.

6. The processing line with a control system according to claim 1, wherein the state monitoring includes an operation condition, a tonnage display, a state statistic, an input state and an output state, the operation condition includes an operation function selection, and the state statistic includes a life counter, a maintenance counter, a brake relay actuation frequency, a clutch brake solenoid abnormality frequency, an operation button pressing frequency, an overload occurrence frequency, a load meter abnormality frequency and other various state occurrence frequencies.

7. The processing line with control system of claim 6, wherein the state statistics further includes a lifetime counter, a maintenance counter, an actuation number of a clutch brake relay, an actuation number of a clutch brake solenoid, a pressing number of an operation button, an abnormal number of a load meter, a main motor current value, a slider adjustment motor current value, a main air source pressure, a state value of a balancer air pressure, and temperature values of a left front guide way position, a right middle guide way position, a right rear guide way position, a left front guide way position, a left middle guide way position, a left rear guide way position, a crankshaft front shaft receiver, a crankshaft rear shaft receiver, a connecting rod, a crankshaft left front shaft receiver, a crankshaft left rear shaft receiver, and a left connecting rod, and the input state and the output state display on and off of each control state.

8. The processing line with control system as claimed in claim 1, wherein the control system further comprises data settings including cam settings, mold database, language selection, machine information, and parameter settings, the cam settings include a plurality of cam setting planes, each cam setting plane includes a use setting, an ON angle setting, and an OFF angle setting, and the language selection includes language options for each country.

9. The processing line with a control system according to claim 8, wherein the machine information includes machine type information, a manufacturing number, a maximum pressurization capacity, a capacity generation point, a stroke number, a stroke length, a maximum die height, a slide adjustment amount, a PLC program version, and an HMI program version, and the parameter setting includes a lubrication setting, a matching function, a cam parameter, an operation parameter, and an electro-optical device, the die database includes a die number, main motor speed data, balancer air pressure data, die height data, and die pad air pressure data, and the die number indicates a die number used in the machine tool.

10. The processing line with control system as claimed in claim 1, further comprising an abnormal status, wherein the abnormal status comprises abnormal information and an abnormal history, the abnormal information records the real-time abnormal status, and the abnormal history records all the abnormal statuses in the abnormal information.