CN112782177A - Automatic data output method of AVI appearance inspection machine - Google Patents

Automatic data output method of AVI appearance inspection machine Download PDF

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Publication number
CN112782177A
CN112782177A CN202011427902.5A CN202011427902A CN112782177A CN 112782177 A CN112782177 A CN 112782177A CN 202011427902 A CN202011427902 A CN 202011427902A CN 112782177 A CN112782177 A CN 112782177A
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data
avi
inspection machine
appearance inspection
script
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CN112782177B (en
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刘果
雷红慧
周振华
刘锡明
何欢
刘啸宇
吴炳森
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Guangzhou Guanghe Technology Co Ltd
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Guangzhou Guanghe Technology Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8883Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges involving the calculation of gauges, generating models

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Signal Processing (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
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Abstract

The invention particularly discloses an automatic output method of data of an AVI appearance inspection machine, which comprises the steps of calling the data of the AVI appearance inspection machine and setting a required layer name, obtaining data to be formed according to the set layer name by a script of the AVI appearance inspection machine, carrying out forming line processing on the data to be formed and processed by the script and obtaining a forming plate, and automatically outputting the forming plate by the AVI appearance inspection machine according to an output rule, wherein the file format of the data of the AVI appearance inspection machine is a Gerber format, so that the problem that the data of a text attribute cannot be identified by the AVI appearance inspection machine is avoided, the automatic processing is realized, the quality problem of products is reduced, the processing time is shortened, and the utilization rate of the AVI appearance inspection machine is greatly improved.

Description

Automatic data output method of AVI appearance inspection machine
Technical Field
The invention relates to the field of AVI appearance inspection machines, in particular to an automatic data output method of an AVI appearance inspection machine.
Background
The AVI appearance inspection machine captures data in tgz format in an outer layer AOI folder, and then the data is imported into the AVI appearance inspection machine to make scanned data:
1. the staff needs to manually select the required layer to edit and set the attribute to make the scanning data, and one model needs 20 minutes.
2, Tgz format data, in which the font AVI appearance inspection machine with text attribute in the text layer can not obtain, and there is risk of scanning the data with incomplete quality.
The average of the data in the formats of 3 and Tgz is above 60M, more than 20 minutes are needed to introduce the AVI appearance inspection machine, and 20 minutes are added to the scanning data, about 50 minutes are needed to produce one data, and the utilization rate of the appearance inspection machine cannot be increased.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the defects of the prior art, and provide an automatic output method of the data of the AVI appearance inspection machine, which avoids the manual selection and the manufacturing of a scanning layer by staff and the automatic processing treatment, solves the problem that the AVI appearance inspection machine cannot identify the data of the text attribute, reduces the quality problem of products, reduces the processing time, and greatly improves the utilization rate of the AVI appearance inspection machine.
The above problems to be solved by the present invention are achieved by the following technical solutions:
the automatic output method of the data of the AVI appearance inspection machine comprises the steps of calling the data of the AVI appearance inspection machine and setting a required layer name, obtaining the data to be molded according to the set layer name by a script of the AVI appearance inspection machine, performing molding line processing on the data to be molded and processed by the script to obtain a molding plate, automatically outputting the molding plate by the AVI appearance inspection machine according to an output rule, wherein the file format of the data of the AVI appearance inspection machine is Gerber format.
Further, the automatic output method of the data of the AVI appearance inspection machine comprises the following steps:
s1: calling AVI appearance inspection machine data in a Gerber format, setting a layer name of the required AVI appearance inspection machine data to the script, and obtaining data to be molded;
s2: the forming line process includes a first forming process and a second forming process,
s21: the script carries out the first molding treatment on the data to be molded,
s22: determining whether the data to be molded is the data to be molded of the special board,
s23: the script performs a second molding process on the data to be molded,
s24: outputting the molding board according to the molding line data obtained by the molding line processing,
if the determination at S22 is yes, go to step S23, and if the determination at S22 is no, go to step S24;
s3: and (5) carrying out outer layer audit on the forming plate, and then automatically outputting the forming plate by the AVI appearance inspection machine according to the output rule.
Further, the processing step of the first molding process:
f1: constructing default data of the formed gong belt manufacturing specification;
f2: the script converts the data to be molded, added with the chassis, into entity data without the chassis according to default data, converts the entity data without the chassis into a surface, and then converts the surface into a peripheral line;
f3: the script contacts the peripheral line in the step F2 with the default data, the peripheral line which can be contacted with the default data is reserved, and the rest peripheral lines which cannot be contacted are deleted;
f4: outputting the required molding line data.
Further, the special plates include pofv plates and golden finger plates;
a processing step of a second molding process of the pofv plate: the script captures a flow with an 'electroplating template' in the ERP system, and deletes VIA holes of plug holes in a drilling layer of the data to be molded;
the processing step of the second forming treatment of the golden finger plate comprises the following steps: the script snatchs the process that has the 'gilded finger' in the operation ERP system, makes the windowing of the golden finger fenestration of the solder mask of the data of treating the shaping, and the automatic shaping line data that generates C-1/S-1 two-layer has solved the staff and can't make the scanning data the same with the outward appearance of special board, avoids AVI appearance inspection machine to report the mistake and can't scan the problem.
Further, the step S3 includes the following specific steps:
a1: the output time t1 set in the script;
a2: judging whether the forming plate is subjected to outer layer audit and whether the forming plate meets the audit standard of the outer layer audit;
a3: the AVI appearance inspection machine automatically captures the forming plate which finishes the outer layer examination and automatically outputs the forming plate in a background according to the output time t 1;
a4: resetting the output time t2, and automatically outputting the forming plate by the AVI appearance inspection machine according to the output time t 2;
if the outer layer of the forming plate is checked, but the outer layer of the forming plate does not reach the checking standard of the outer layer checking, the step A4 is carried out; if the outer layer of the molded plate is checked and the checking standard of the outer layer is met, the step A3 is carried out, wherein t1< t 2.
Further, the audit in the step a2 includes a finishing condition of the gong and the band of the forming board, and the audit method includes the steps of capturing the rout layer of the forming board and judging the rout layer with default data to obtain an audit result.
Furthermore, the AVI appearance inspection machine data are stored in the bar code of the work order, and the AVI appearance inspection machine data are taken out from the bar code of the work order through the code scanning gun.
Furthermore, the time of the alignment of the work order and the work station of the AVI appearance inspection machine is T1, the time of the AVI appearance inspection machine data taken out from the bar code of the work order is T2, and the time of the complete processing output of the AVI appearance inspection machine data is T3, wherein T2< T1< T3.
Further, the value of T1 is 20s, the value of T2 is 5min, and the value of T3 is 6 min.
Has the advantages that: by adopting the output method, the called AVI appearance inspection machine data is automatically obtained by the script according to the set required layer name, no staff is needed to make scanning data, the processing time is reduced, the problem that the AVI appearance inspection machine cannot identify the data with the text attribute is solved by the AVI appearance inspection machine data in the Gerber format, the problem that the AVI appearance inspection machine cannot identify the data with the text attribute is avoided by the automatic processing and output rule of the script and the AVI appearance inspection machine data in the Gerber format, the manual selection and the manufacturing of the scanning layer by the staff are avoided, the automatic processing is realized, the problem that the AVI appearance inspection machine cannot identify the data with the text attribute is solved, the quality problem of products is reduced, the processing time is reduced, and the utilization rate of the AVI appearance inspection machine is greatly improved.
Detailed Description
The present invention will be described in further detail with reference to specific examples, but the present invention is not limited to these examples in any way.
Example 1:
an automatic output method of data of an AVI appearance inspection machine is characterized in that the data of the AVI appearance inspection machine is called and a required layer name is set, a script of the AVI appearance inspection machine obtains data to be formed according to the set layer name, the script performs forming line processing on the data to be formed and processed and obtains a forming plate, the AVI appearance inspection machine automatically outputs the forming plate according to an output rule, the file format of the data of the AVI appearance inspection machine is a Gerber format, staff are prevented from manually selecting and manufacturing a scanning layer and performing automatic processing, the problem that the data of a text attribute cannot be identified by the AVI appearance inspection machine is solved, the quality problem of a product is reduced, the processing time is reduced, and the utilization rate of the AVI appearance inspection machine is greatly improved.
The automatic output method of the data of the AVI appearance inspection machine comprises the following steps:
s1: calling AVI appearance inspection machine data in a Gerber format, setting a layer name of the required AVI appearance inspection machine data to the script, and obtaining data to be molded;
s2: the forming line process includes a first forming process and a second forming process,
s21: the script carries out the first molding treatment on the data to be molded,
s22: determining whether the data to be molded is the data to be molded of the special board,
s23: the script performs a second molding process on the data to be molded,
s24: outputting the molding board according to the molding line data obtained by the molding line processing,
if the determination at S22 is yes, go to step S23, and if the determination at S22 is no, go to step S24;
s3: the outer layer of the forming plate is checked, the AVI appearance inspection machine automatically outputs the forming plate according to the output rule,
the method has the advantages that manual selection and manufacturing of the scanning image layer by staff are avoided, automatic processing is achieved, the problem that an AVI appearance inspection machine cannot identify data of text attributes is solved, the quality problem of products is reduced, processing time is reduced, and the utilization rate of the AVI appearance inspection machine is greatly improved.
The processing step of the first molding treatment:
f1: constructing default data of the formed gong belt manufacturing specification;
f2: the script converts the data to be molded, added with the chassis, into entity data without the chassis according to default data, converts the entity data without the chassis into a surface, and then converts the surface into a peripheral line;
f3: the script contacts the peripheral line in the step F2 with the default data, the peripheral line which can be contacted with the default data is reserved, and the rest peripheral lines which cannot be contacted are deleted;
f4: outputting the required data of the molding line,
the contrast processing of the default data is utilized to ensure that the quality of the output molding line data reaches the scale, and the script is utilized to automatically process the molding line, thereby reducing the processing time and greatly improving the utilization rate of the AVI appearance inspection machine.
The special plates comprise pofv plates and golden finger plates;
a processing step of a second molding process of the pofv plate: the script captures a flow with an 'electroplating template' in the ERP system, and deletes VIA holes of plug holes in a drilling layer of the data to be molded;
the processing step of the second forming treatment of the golden finger plate comprises the following steps: the script snatchs the process that has the 'gilding finger' in the operation ERP system, makes the windowing of the gilding finger fenestration in the solder mask of the data that awaits the shaping processing, and the shaping line data of automatic generation C-1/S-1 two-layer carries out corresponding shaping processing according to the data that awaits the shaping processing, further promotes the utilization of AVI appearance inspection machine.
The specific steps of the step S3 are as follows:
a1: the output time t1 set in the script;
a2: judging whether the forming plate is subjected to outer layer audit and whether the forming plate meets the audit standard of the outer layer audit;
a3: the AVI appearance inspection machine automatically captures the forming plate which finishes the outer layer examination and automatically outputs the forming plate in a background according to the output time t 1;
a4: resetting the output time t2, and automatically outputting the forming plate by the AVI appearance inspection machine according to the output time t 2;
if the outer layer of the forming plate is checked, but the outer layer of the forming plate does not reach the checking standard of the outer layer checking, the step A4 is carried out; and if the outer layer of the forming plate is checked and the checking standard of the outer layer is met, performing the step A3, wherein t1 is less than t2, so that the manufacturing process of the output forming plate is complete, and the quality of the product is ensured.
And C, checking in the step A2, wherein the checking comprises the finishing condition of the gong and the band of the forming plate, and the checking method comprises the steps of grabbing the rout layer of the forming plate and judging with default data to obtain a checking result, and ensuring that the output forming plate finishes the manufacturing of the gong and the band.
The AVI appearance inspection machine data are stored in the bar codes of the work orders, the AVI appearance inspection machine data are taken out from the bar codes of the work orders through the code scanning gun, workers only need to align the work orders with the work stations of the AVI appearance inspection machine, other procedures are automatically processed through scripts, the processing time is reduced, and the utilization rate of the AVI appearance inspection machine is greatly improved.
The time of the alignment of the work order and the work station of the AVI appearance inspection machine is T1, the time of the AVI appearance inspection machine data taken out from the bar code of the work order is T2, the time of the complete processing output of the AVI appearance inspection machine data is T3, wherein T2< T1< T3, and the utilization rate of the AVI appearance inspection machine is improved.
The T1 value is 20s, the T2 value is 5min, and the T3 value is 6min, so that the utilization rate of the AVI appearance inspection machine is improved.
The working principle is as follows:
the data in TGZ format is the package data in genetics software, the data in Gerber format is the file derived from genetics,
the method comprises the steps that an employee sets and aligns an AVI appearance inspection machine data work order with a Gerber format at a work station in an AVI appearance inspection machine, a code scanning gun is used for scanning a bar code on the work order to automatically call the AVI appearance inspection machine data, a layer name required by the AVI appearance inspection machine is set for a script, the script is used for conducting molding line processing to obtain a molding plate, the AVI appearance inspection machine automatically outputs the molding plate according to an output rule, the fact that the employee manually selects and makes a scanning layer is avoided, automatic processing is conducted, the problem that the AVI appearance inspection machine cannot identify text attribute data is solved, the quality problem of products is reduced, processing time is shortened, and the utilization rate of the AVI appearance inspection machine is greatly improved.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (9)

1. An automatic output method of data of an AVI appearance inspection machine is characterized in that the data of the AVI appearance inspection machine is called and a required layer name is set, a script of the AVI appearance inspection machine obtains data to be molded according to the set layer name, the script performs molding line processing on the data to be molded and obtains a molding plate, the AVI appearance inspection machine automatically outputs the molding plate according to an output rule, and the file format of the data of the AVI appearance inspection machine is a Gerber format.
2. The method of claim 1, wherein the method comprises the steps of:
s1: calling AVI appearance inspection machine data in a Gerber format, setting a layer name of the required AVI appearance inspection machine data to the script, and obtaining data to be molded;
s2: the forming line process includes a first forming process and a second forming process,
s21: the script carries out the first molding treatment on the data to be molded,
s22: determining whether the data to be molded is the data to be molded of the special board,
s23: the script performs a second molding process on the data to be molded,
s24: outputting the molding board according to the molding line data obtained by the molding line processing,
if the determination at S22 is yes, go to step S23, and if the determination at S22 is no, go to step S24;
s3: and (5) carrying out outer layer audit on the forming plate, and then automatically outputting the forming plate by the AVI appearance inspection machine according to the output rule.
3. The method of claim 2, wherein the first forming process comprises the following steps:
f1: constructing default data of the formed gong belt manufacturing specification;
f2: the script converts the data to be molded, added with the chassis, into entity data without the chassis according to default data, converts the entity data without the chassis into a surface, and then converts the surface into a peripheral line;
f3: the script contacts the peripheral line in the step F2 with the default data, the peripheral line which can be contacted with the default data is reserved, and the rest peripheral lines which cannot be contacted are deleted;
f4: outputting the required molding line data.
4. The method of claim 2, wherein the special boards include pofv board and golden finger board;
a processing step of a second molding process of the pofv plate: the script captures a flow with an 'electroplating template' in the ERP system, and deletes VIA holes of plug holes in a drilling layer of the data to be molded;
the processing step of the second forming treatment of the golden finger plate comprises the following steps: the script snatchs the process that has the 'gilding finger' in the operation ERP system, makes the windowing of the golden finger windowing in the solder mask layer of the data that is treated by the shaping, automatically generates the shaping line data of C-1/S-1 two-layer.
5. The method as claimed in claim 2, wherein the step S3 comprises the following steps:
a1: the output time t1 set in the script;
a2: judging whether the forming plate is subjected to outer layer audit and whether the forming plate meets the audit standard of the outer layer audit;
a3: the AVI appearance inspection machine automatically captures the forming plate which finishes the outer layer examination and automatically outputs the forming plate in a background according to the output time t 1;
a4: resetting the output time t2, and automatically outputting the forming plate by the AVI appearance inspection machine according to the output time t 2;
if the outer layer of the forming plate is checked, but the outer layer of the forming plate does not reach the checking standard of the outer layer checking, the step A4 is carried out; if the outer layer of the molded plate is checked and the checking standard of the outer layer is met, the step A3 is carried out, wherein t1< t 2.
6. The method as claimed in claim 5, wherein the audit in step A2 includes a finishing condition of the gong and the band of the forming board, and the audit method is to grasp a rout layer of the forming board and judge the rout layer with default data to obtain an audit result.
7. The method as claimed in claim 1, wherein the AVI visual inspection machine data is stored in a barcode of the work order, and the AVI visual inspection machine data is retrieved from the barcode of the work order by a barcode scanner.
8. The method as claimed in claim 7, wherein the time of alignment of the work order with the workstation of the AVI visual inspection machine is T1, the time of retrieving the AVI visual inspection machine data from the barcode of the work order is T2, and the time of outputting the complete processing of the AVI visual inspection machine data is T3, wherein T2< T1< T3.
9. The method of claim 8, wherein the value of T1 is 20s, the value of T2 is 5min, and the value of T3 is 6 min.
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