CN112778586A - High-flexibility nitrile rubber and preparation method thereof - Google Patents

High-flexibility nitrile rubber and preparation method thereof Download PDF

Info

Publication number
CN112778586A
CN112778586A CN202011521065.2A CN202011521065A CN112778586A CN 112778586 A CN112778586 A CN 112778586A CN 202011521065 A CN202011521065 A CN 202011521065A CN 112778586 A CN112778586 A CN 112778586A
Authority
CN
China
Prior art keywords
parts
nitrile rubber
agent
flexibility
carbon black
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011521065.2A
Other languages
Chinese (zh)
Inventor
赵应成
梁道洋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Ginier Machinery Technology Co ltd
Original Assignee
Suzhou Ginier Machinery Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Ginier Machinery Technology Co ltd filed Critical Suzhou Ginier Machinery Technology Co ltd
Priority to CN202011521065.2A priority Critical patent/CN112778586A/en
Publication of CN112778586A publication Critical patent/CN112778586A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/06Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/346Clay
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/14Peroxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/36Sulfur-, selenium-, or tellurium-containing compounds
    • C08K5/39Thiocarbamic acids; Derivatives thereof, e.g. dithiocarbamates
    • C08K5/40Thiurams, i.e. compounds containing groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/36Sulfur-, selenium-, or tellurium-containing compounds
    • C08K5/45Heterocyclic compounds having sulfur in the ring
    • C08K5/46Heterocyclic compounds having sulfur in the ring with oxygen or nitrogen in the ring
    • C08K5/47Thiazoles

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a high-flexibility nitrile rubber and a preparation method thereof, wherein the high-flexibility nitrile rubber comprises the following raw materials in percentage by mass: 100 parts of nitrile rubber, 3-6 parts of an active agent, 30-50 parts of carbon black, 1-3 parts of an anti-aging agent, 1-2 parts of a coupling agent, 5-10 parts of a filler, 3-5 parts of a plasticizer and 3-5 parts of a composite vulcanizing agent. The invention adopts a novel composite vulcanization system as a vulcanizing agent, improves the flexing resistance of the nitrile rubber, thereby prolonging the service life of the product prepared by the nitrile rubber and reducing the replacement frequency of the product.

Description

High-flexibility nitrile rubber and preparation method thereof
Technical Field
The invention relates to the technical field of high polymer materials, and particularly relates to high-flexibility nitrile rubber and a preparation method thereof.
Background
Nitrile Butadiene Rubber (NBR) is a copolymer polymerized by acrylonitrile and butadiene monomers, is mainly produced by a low-temperature emulsion polymerization method, and has the advantages of good oil resistance, high wear resistance, good heat resistance and strong bonding force. At present, the industrial preparation of the nitrile rubber mainly uses a mixing process, wherein the used vulcanizing agents mainly comprise a common vulcanizing system, an effective vulcanizing system, a semi-effective vulcanizing system, a peroxide vulcanizing system and an original composite vulcanizing system, and the obtained nitrile rubber has low bending resistance and can not meet the application requirement of high bending.
Disclosure of Invention
In order to solve the problems, the invention adopts a novel compound vulcanization system to prepare the nitrile rubber, greatly improves the flexibility resistance of the nitrile rubber, and expands the application in the fields of automobiles, aviation and the like.
The invention aims to provide a high-flexibility nitrile rubber which comprises the following raw materials in percentage by mass: 100 parts of nitrile rubber, 3-6 parts of an active agent, 30-50 parts of carbon black, 1-3 parts of an anti-aging agent, 1-2 parts of a coupling agent, 5-10 parts of a filler, 3-5 parts of a plasticizer and 3-5 parts of a composite vulcanizing agent.
Further, the active agent is a mixture of magnesium oxide and stearic acid, or a mixture of zinc oxide and stearic acid.
Further, the carbon black is one or two of white carbon black and carbon black.
Further, the anti-aging agent is one or more of anti-aging agent 4010NA, anti-aging agent BLE, anti-aging agent RD and anti-aging agent AW; preferably, the antioxidant 4010NA is used.
Further, the coupling agent is one or more of coupling agent SI69, coupling agent KH-550 and coupling agent PEG-4000; preferably the coupling agent KH-550.
Further, the filler is modified pottery clay and/or modified kaolin.
Further, the plasticizer is one or more of dioctyl sebacate DOS, dioctyl phthalate DOP, dioctyl adipate DOA and dioctyl terephthalate DOTP.
Further, the composite vulcanizing agent is a thiuram accelerator TMTD, a sulfenamide compound CZ and dicumyl peroxide DCP according to the mass ratio of 1.0-2.0: 3.0-4.0: 3.0-4.0.
Another object of the present invention is to provide a process for the preparation of a high-flex nitrile rubber, comprising the steps of: sequentially adding the nitrile butadiene rubber raw rubber, the activating agent, the anti-aging agent, the coupling agent, the carbon black mixture and the filler into an internal mixer for mixing for 10-15 minutes, discharging rubber into an open mill after mixing, and adding a vulcanizing agent for mixing to obtain the high-flexibility nitrile butadiene rubber compound.
Further, the rubber discharging temperature is 100-130 ℃, and the vulcanizing and mixing temperature is 50-60 ℃.
The invention has the beneficial effects that:
the invention adopts a novel composite vulcanization system to improve the flexing resistance of the nitrile rubber material, thereby prolonging the service life of the product and reducing the replacement frequency of the product.
Detailed Description
The present invention is further described below in conjunction with specific examples to enable those skilled in the art to better understand the present invention and to practice it, but the examples are not intended to limit the present invention.
Example 1:
the embodiment provides a high-flexibility nitrile rubber, which is prepared by the following specific steps: 100 parts of nitrile rubber, 6 parts of an active agent, 45 parts of carbon black, 3 parts of an anti-aging agent, 2 parts of a coupling agent, 10 parts of a filler and 5 parts of a plasticizer are sequentially added into an internal mixer for mixing for 10-15 minutes, rubber is discharged at 120 ℃, then the mixture is added into an open mill, a common vulcanization system is used, and 2.0 parts of a vulcanizing agent S, 0.5 part of CZ and 0.7 part of DM are added into the open mill at the roll temperature of 50 ℃ for mixing to obtain the high-flexibility nitrile rubber. The resulting compound of the high-flex nitrile rubber compound was vulcanized at 170 ℃ 300S on a press vulcanizer, and the vulcanized sample was subjected to a flex resistance test after 24 hours.
Example 2:
the embodiment provides a high-flexibility nitrile rubber, which is prepared by the following specific steps: 100 parts of nitrile rubber, 6 parts of an active agent, 45 parts of carbon black, 3 parts of an anti-aging agent, 2 parts of a coupling agent, 10 parts of a filler and 5 parts of a plasticizer are sequentially added into an internal mixer for mixing for 10-15 minutes, rubber is discharged at 120 ℃, then the mixture is added into an open mill, a semi-effective vulcanization system is used, and 1.5 parts of a vulcanizing agent S and 1.5 parts of CZ are added into the open mill at the roll temperature of 50 ℃ for mixing to obtain the high-flexibility nitrile rubber. The resulting high flex nitrile rubber compound was vulcanized on a press at 170 ℃ 300S and the vulcanized sample was tested for flex resistance after 24 hours.
Example 3:
the embodiment provides a high-flexibility nitrile rubber, which is prepared by the following specific steps: 100 parts of nitrile rubber, 6 parts of an active agent, 45 parts of carbon black, 3 parts of an anti-aging agent, 2 parts of a coupling agent, 10 parts of a filler and 5 parts of a plasticizer are sequentially added into an internal mixer for mixing for 10-15 minutes, rubber is discharged at 120 ℃, then the mixture is added into an open mill, an effective vulcanization system is used, and 0.3 part of a vulcanizing agent S, 1.5 parts of DM and 2.0 parts of TMTD are added into the open mill at the roll temperature of 50 ℃ for mixing to obtain the high-flexibility nitrile rubber. The resulting high flex nitrile rubber compound was vulcanized on a press at 170 ℃ 300S and the vulcanized sample was tested for flex resistance after 24 hours.
Example 4:
the embodiment provides a high-flexibility nitrile rubber, which is prepared by the following specific steps: 100 parts of nitrile rubber, 6 parts of an active agent, 45 parts of carbon black, 3 parts of an anti-aging agent, 2 parts of a coupling agent, 10 parts of a filler and 5 parts of a plasticizer are sequentially added into an internal mixer for mixing for 10-15 minutes, rubber is discharged at 120 ℃, then the mixture is added into an open mill, a peroxide vulcanization system is used, and vulcanizing agents DCP 2.0 and TAIC 1.0 are added into the open mill at the roll temperature of 50 ℃ for mixing to obtain the high-flexibility nitrile rubber. The resulting high flex nitrile rubber compound was vulcanized on a press at 170 ℃ 300S and the vulcanized sample was tested for flex resistance after 24 hours.
Example 5:
the embodiment provides a high-flexibility nitrile rubber, which is prepared by the following specific steps: 100 parts of nitrile rubber, 6 parts of an active agent, 45 parts of carbon black, 3 parts of an anti-aging agent, 2 parts of a coupling agent, 10 parts of a filler and 5 parts of a plasticizer are sequentially added into an internal mixer for mixing for 10-15 minutes, rubber is discharged at 120 ℃ and then added into an open mill, a novel compound vulcanization system is used, and 1.5 parts of vulcanizing agent DCP, 1.5 parts of CZ and 1.0 part of TMTD are added into the open mill at the roll temperature of 50 ℃ for mixing to obtain the high-flexibility nitrile rubber. The resulting high flex nitrile rubber compound was vulcanized on a press at 170 ℃ 300S and the vulcanized sample was tested for flex resistance after 24 hours.
Comparative example 1:
the embodiment provides a high-flexibility nitrile rubber, which is prepared by the following specific steps: 100 parts of nitrile rubber, 6 parts of an active agent, 45 parts of carbon black, 3 parts of an anti-aging agent, 2 parts of a coupling agent, 10 parts of a filler and 5 parts of a plasticizer are sequentially added into an internal mixer for mixing for 10-15 minutes, rubber is discharged at 120 ℃, then the mixture is added into an open mill, an original compound vulcanization system is used, and 0.3 part of vulcanizing agent S, 1.5 parts of DM, 0.5 part of M and 2.0 parts of DCP are added into the open mill at the roll temperature of 50 ℃ for mixing to obtain the high-flexibility nitrile rubber. The resulting high flex nitrile rubber compound was vulcanized on a press at 170 ℃ 300S and the vulcanized sample was tested for flex resistance after 24 hours.
Comparative example 2:
the embodiment provides a high-flexibility nitrile rubber, which is prepared by the following specific steps: 100 parts of nitrile rubber, 6 parts of an active agent, 45 parts of carbon black, 3 parts of an anti-aging agent, 2 parts of a coupling agent, 10 parts of a filler and 5 parts of a plasticizer are sequentially added into an internal mixer for mixing for 10-15 minutes, rubber is discharged at 120 ℃, then the mixture is added into an open mill, an original compound vulcanization system is used, and 2.0 parts of vulcanizing agents DCP, 1.0 part of CZ and 0.5 part of TMTD are added into the open mill at the roll temperature of 50 ℃ for mixing to obtain the high-flexibility nitrile rubber. The resulting high flex nitrile rubber compound was vulcanized on a press at 170 ℃ 300S and the vulcanized sample was tested for flex resistance after 24 hours.
Comparative example 3:
the embodiment provides a high-flexibility nitrile rubber, which is prepared by the following specific steps: 100 parts of nitrile rubber, 6 parts of an active agent, 45 parts of carbon black, 3 parts of an anti-aging agent, 2 parts of a coupling agent, 10 parts of a filler and 5 parts of a plasticizer are sequentially added into an internal mixer for mixing for 10-15 minutes, rubber is discharged at 120 ℃, then the mixture is added into an open mill, an original compound vulcanization system is used, and 1.0 part of vulcanizing agent DCP, 2.0 parts of CZ and 1.5 part of TMTD are added into the open mill at the roll temperature of 50 ℃ for mixing to obtain the high-flexibility nitrile rubber. The resulting high flex nitrile rubber compound was vulcanized on a press at 170 ℃ 300S and the vulcanized sample was tested for flex resistance after 24 hours.
TABLE 1 flex resistance test for nitrile rubbers in examples 1-7
Figure BDA0002848945530000051
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.

Claims (10)

1. The high-flexibility nitrile rubber is characterized by comprising the following raw materials in percentage by mass: 100 parts of nitrile rubber, 3-6 parts of an active agent, 30-50 parts of carbon black, 1-3 parts of an anti-aging agent, 1-2 parts of a coupling agent, 5-10 parts of a filler, 3-5 parts of a plasticizer and 3-5 parts of a composite vulcanizing agent.
2. The high flex nitrile rubber according to claim 1, wherein the active agent is a mixture of magnesium oxide and stearic acid, or a mixture of zinc oxide and stearic acid.
3. The high-flexibility nitrile rubber according to claim 1, wherein the carbon black is one or both of white carbon black and carbon black.
4. The high-flexibility nitrile rubber according to claim 1, wherein the anti-aging agent is one or more of anti-aging agent 4010NA, anti-aging agent BLE, anti-aging agent RD and anti-aging agent AW.
5. The high-flexibility nitrile rubber according to claim 1, wherein the coupling agent is one or more of coupling agent SI69, coupling agent KH-550 and coupling agent PEG-4000.
6. The high-flex nitrile rubber according to claim 1, wherein the filler is a modified clay and/or a modified kaolin.
7. The high-flex nitrile rubber according to claim 1, wherein the plasticizer is one or more of dioctyl sebacate, dioctyl phthalate, dioctyl adipate, dioctyl terephthalate.
8. The high-flexibility nitrile rubber according to claim 1, wherein the composite vulcanizing agent is a thiuram accelerator TMTD, a sulfenamide compound CZ and dicumyl peroxide DCP in a mass ratio of 1.0-2.0: 3.0-4.0: 3.0-4.0.
9. A process for the preparation of a high-flex nitrile rubber according to any of claims 1 to 8, characterised in that it comprises the following steps: sequentially adding the nitrile butadiene rubber raw rubber, the activating agent, the anti-aging agent, the coupling agent, the carbon black mixture and the filler into an internal mixer for mixing for 10-15 minutes, discharging rubber into an open mill after mixing, and adding a vulcanizing agent for mixing to obtain the high-flexibility nitrile butadiene rubber compound.
10. The method as claimed in claim 9, wherein the binder removal temperature is 100-130 ℃, and the vulcanization mixing temperature is 50-60 ℃.
CN202011521065.2A 2020-12-21 2020-12-21 High-flexibility nitrile rubber and preparation method thereof Pending CN112778586A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011521065.2A CN112778586A (en) 2020-12-21 2020-12-21 High-flexibility nitrile rubber and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011521065.2A CN112778586A (en) 2020-12-21 2020-12-21 High-flexibility nitrile rubber and preparation method thereof

Publications (1)

Publication Number Publication Date
CN112778586A true CN112778586A (en) 2021-05-11

Family

ID=75751898

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011521065.2A Pending CN112778586A (en) 2020-12-21 2020-12-21 High-flexibility nitrile rubber and preparation method thereof

Country Status (1)

Country Link
CN (1) CN112778586A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101338047A (en) * 2008-08-14 2009-01-07 中国铁道科学研究院金属及化学研究所 Low rigidity, low compression permanent deformation cold tolerant butadiene nitrile rubber compositions
CN101597391A (en) * 2009-06-12 2009-12-09 浙江荣康密封件有限公司 A kind of highly-abrasion-resistant butadiene-acrylonitrile-rubber vulcanized rubber and preparation method thereof
CN104262707A (en) * 2014-09-25 2015-01-07 沈阳化工大学 Light-colored NBR (nitrile-butadiene rubber)/PVC (polyvinyl chloride) elastomer taking LNBR (liquid nitrile-butadiene rubber) as plasticizer and preparation method of light-colored NBR/PVC elastomer
WO2015154492A1 (en) * 2014-04-10 2015-10-15 戴李宗 Organic-inorganic composite vulcanized nitrile rubber for sealing element and preparation method therefor
WO2017193762A1 (en) * 2016-05-12 2017-11-16 南京思凯橡胶制品有限公司 Rubber composition and application

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101338047A (en) * 2008-08-14 2009-01-07 中国铁道科学研究院金属及化学研究所 Low rigidity, low compression permanent deformation cold tolerant butadiene nitrile rubber compositions
CN101597391A (en) * 2009-06-12 2009-12-09 浙江荣康密封件有限公司 A kind of highly-abrasion-resistant butadiene-acrylonitrile-rubber vulcanized rubber and preparation method thereof
WO2015154492A1 (en) * 2014-04-10 2015-10-15 戴李宗 Organic-inorganic composite vulcanized nitrile rubber for sealing element and preparation method therefor
CN104262707A (en) * 2014-09-25 2015-01-07 沈阳化工大学 Light-colored NBR (nitrile-butadiene rubber)/PVC (polyvinyl chloride) elastomer taking LNBR (liquid nitrile-butadiene rubber) as plasticizer and preparation method of light-colored NBR/PVC elastomer
WO2017193762A1 (en) * 2016-05-12 2017-11-16 南京思凯橡胶制品有限公司 Rubber composition and application

Similar Documents

Publication Publication Date Title
CN106543505B (en) A kind of high-performance acrylonitrile butadiene packing material and preparation method thereof
CN102260380B (en) Nitrile rubber/ethylene-propylene-diene rubber used for ozone resistant and low temperature resistant sealing ring
CN111534105B (en) Anti-aging silicone rubber sealing material for high-speed rail sealing element and preparation method thereof
CN108485240B (en) Polyurethane elastomer material and preparation method and application thereof
CN111662512B (en) Ultralow temperature resistant rubber and plastic product and preparation method thereof
CN110591175B (en) Non-filled rubber composition with high mechanical property and low hysteresis loss and preparation method thereof
CN111533967A (en) Rubber sole and preparation method thereof
EP2033989B1 (en) Safer curing systems for acrylic rubbers compounds
WO2022037060A1 (en) Preparation method for reduced graphene oxide nitrile rubber and for tooth block without tooth marks
CN112778586A (en) High-flexibility nitrile rubber and preparation method thereof
CN111423638A (en) High-strength rubber composite material for high-speed rail sealing element and preparation method thereof
US4433107A (en) Polyisoprene rubber compositions
CN116769257A (en) Wear-resistant lubricating rubber material and preparation method thereof
CN114350042B (en) Oil-resistant and high-temperature-resistant thermoplastic vulcanized rubber of hydrogenated nitrile/polyamide system
CN108659282B (en) Wide-temperature-range high-damping oil-resistant damping rubber composite material and preparation method thereof
CN114907590A (en) Synthetic rubber wet masterbatch and preparation method and application thereof
CN102120835B (en) Method for processing high-molecular-weight rare earth butadiene rubber
CN113402787B (en) Rubber composition for damping material, vulcanized rubber, and preparation method and application thereof
CN114456456A (en) Low-temperature-resistant oil-resistant nitrile butadiene rubber composite material and preparation method thereof
CN111548542A (en) Electromagnetic valve diaphragm material for air braking ABS and preparation method thereof
CN114181470A (en) Acid-resistant rubber composition and application thereof, vulcanized rubber and preparation method and application thereof
CN111675832A (en) Composite rubber sound insulation material and preparation method thereof
CN114181442B (en) Rubber composition based on brominated butyl rubber and styrene-butadiene rubber, application thereof, vulcanized rubber, and preparation method and application thereof
CN117070006B (en) Low-temperature-resistant crystallization-resistant butadiene rubber composition, preparation method thereof and rubber sealing product
CN111825940A (en) Acrylate-nitrile rubber material and preparation method thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20210511

RJ01 Rejection of invention patent application after publication