CN112768844B - Long-lasting tab and application - Google Patents
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
Description
技术领域technical field
本发明属于锂离子电池领域,尤其是涉及一种长耐久极耳以及应用。The invention belongs to the field of lithium ion batteries, and in particular relates to a long-durable tab and its application.
背景技术Background technique
软包电池作为锂离子电池重要的类型之一,其密封材是由铝塑膜材料和聚合物极耳中的胶条在一定热压工艺下,相互熔融达到密封效果。相比较硬壳电池封装,有以下几点优势:1、由于铝塑膜材料质量比较轻,相较硬壳电池,质量至少轻30%,因此相同容量条件下,比能量更高;2、一般由于铝塑膜和极耳热封强度相对较低,电池发生热失控时,主要会发生鼓胀开裂,而不会发爆炸,因此安全性能较高;3、内阻较小,有利于降低电池工作产热和提高电池功率。As one of the important types of lithium-ion batteries, the pouch battery is made of aluminum-plastic film materials and rubber strips in polymer tabs, which are fused to each other under a certain hot-pressing process to achieve a sealing effect. Compared with hard-shell battery packaging, it has the following advantages: 1. Since the aluminum-plastic film material is lighter in weight, it is at least 30% lighter than hard-shell batteries, so under the same capacity condition, the specific energy is higher; 2. Generally Due to the relatively low heat seal strength of the aluminum-plastic film and the tabs, when the battery is thermally out of control, it will mainly bulge and crack instead of explode, so the safety performance is high; 3. The internal resistance is small, which is conducive to reducing the battery's working output. heat and increase battery power.
软包电池中的铝塑膜一般是由三层结构组成的,包括:1、最外层的尼龙层,它可以提高铝塑膜耐腐蚀性和具有良好的热塑性;2、中间层的铝层,它隔绝水分和氧气等杂质进入电池,同时具有一定机械强度;3、最内层的聚丙烯层,它可以隔绝电解液与铝层接触,且具有耐电解液腐蚀。极耳一般是由铜镀镍或铝金属片和胶片组成的。封装的时候,将铝塑膜对折,使聚丙烯层与极耳胶片对接,热封过程中在一定温度(>180℃)、热封压力和热封时间下,使得铝塑膜聚丙烯层和极耳胶条混融在一起,经过一定时间相互融合、冷却后,最终达到密封的效果。但是,一旦热封工艺控制不好,就可能发生过封,使得镍极耳和铝层接触,从而可能发生电化学腐蚀,这就可能导致铝层破损,最终会造成了漏液、胀气鼓胀等严重失效问题。The aluminum-plastic film in the pouch battery is generally composed of three layers, including: 1. The outermost nylon layer, which can improve the corrosion resistance and good thermoplasticity of the aluminum-plastic film; 2. The aluminum layer in the middle layer , It isolates impurities such as moisture and oxygen from entering the battery, and at the same time has a certain mechanical strength; 3. The innermost polypropylene layer, which can isolate the contact between the electrolyte and the aluminum layer, and has resistance to electrolyte corrosion. Tabs are generally composed of nickel-plated copper or aluminum metal sheets and films. When packaging, the aluminum-plastic film is folded in half so that the polypropylene layer and the tab film are docked. During the heat-sealing process, under a certain temperature (>180°C), heat-sealing pressure and heat-sealing time, the aluminum-plastic film polypropylene layer and the The ear rubber strips are mixed together, and after a certain period of time, they are fused with each other and cooled, and finally achieve the sealing effect. However, once the heat sealing process is not well controlled, over-sealing may occur, making the nickel tab contact with the aluminum layer, and electrochemical corrosion may occur, which may lead to damage to the aluminum layer, and eventually cause liquid leakage, bloating, etc. Serious failure problem.
随着锂离子电池能量密度提高,对于极耳与铝塑膜封装的可靠性、耐久性提出了更高的要求。而聚合物极耳胶片层与铝塑膜聚丙烯之间互熔、粘合效果会极大影响封装结构的可靠性、电池长期使用寿命。As the energy density of lithium-ion batteries increases, higher requirements are put forward for the reliability and durability of tabs and aluminum-plastic film packaging. The mutual melting and bonding effect between the polymer tab film layer and the aluminum-plastic film polypropylene will greatly affect the reliability of the packaging structure and the long-term service life of the battery.
因此,开发适合高能量密度锂离子电池的长耐久极耳是动力锂离子电池的重要基础之一。Therefore, the development of long-durable tabs suitable for high-energy-density lithium-ion batteries is one of the important foundations for power lithium-ion batteries.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种用于高能量密度锂离子电池的长耐久极耳,它有利于提高极耳的使用寿命、极耳与铝塑膜封装结构可靠性以及电池长期使用可靠性和寿命。In view of this, the object of the present invention is to provide a long-lasting tab for high energy density lithium-ion batteries, which is conducive to improving the service life of the tab, the reliability of the package structure of the tab and aluminum-plastic film, and the long-term use of the battery reliability and longevity.
为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, technical solution of the present invention is achieved in that way:
长耐久极耳,包括极耳本体、交联聚乙烯层、极耳胶层,所述的交联聚乙烯层粘接于极耳本体的表面,所述的极耳胶层粘接于交联聚乙烯层的表面。The long-lasting tab includes a tab body, a cross-linked polyethylene layer, and a tab adhesive layer. The cross-linked polyethylene layer is bonded to the surface of the tab body, and the tab adhesive layer is bonded to the cross-linked The surface of the polyethylene layer.
优选的,所述的交联聚乙烯层由聚乙烯通过辐照交联或硅氧烷交联制备得到。Preferably, the cross-linked polyethylene layer is prepared from polyethylene through radiation cross-linking or silicone cross-linking.
优选的,所述的辐照交联包括如下步骤:Preferably, said radiation crosslinking comprises the steps of:
a.重均分子量为10kg/mol~900kg/mol的聚乙烯在双螺杆挤出机中挤出流延,其中流延得到厚度为0.5mm~3mm聚乙烯膜片,其中流延温度为200℃~250℃,冷却辊温度为20℃~55℃,挤出速率为0.1m/min~20m/min,冷却辊速度为5r/min~300r/min;a. Polyethylene with a weight-average molecular weight of 10kg/mol-900kg/mol is extruded and cast in a twin-screw extruder, and a polyethylene film with a thickness of 0.5mm-3mm is obtained by casting, and the casting temperature is 200°C ~250℃, cooling roll temperature is 20℃~55℃, extrusion speed is 0.1m/min~20m/min, cooling roller speed is 5r/min~300r/min;
b.聚乙烯膜片在高温下进行纵向拉伸处理,其中纵向拉伸温度为70℃~130℃,纵向拉伸比为2~20,获得厚度为3~200μm的聚乙烯膜片;b. The polyethylene film is subjected to longitudinal stretching treatment at high temperature, wherein the longitudinal stretching temperature is 70°C-130°C, the longitudinal stretch ratio is 2-20, and a polyethylene film with a thickness of 3-200 μm is obtained;
c.拉伸后得到的聚乙烯膜片在室温条件下利用高能射线进行辐照处理,辐照强度为20Gy/min~200Gy/min,总剂量为30kGy~250kGy,其中辐照过程中需要保持密封状态,目的是防止聚乙烯过度交联;c. The polyethylene film obtained after stretching is irradiated with high-energy rays at room temperature. The irradiation intensity is 20Gy/min-200Gy/min, and the total dose is 30kGy-250kGy. During the irradiation process, it needs to be kept sealed. State, the purpose is to prevent excessive cross-linking of polyethylene;
d.辐照过后的聚乙烯膜片置于烘箱中,温度范围为40℃~110℃,静置处理0.5h~24h;d. The irradiated polyethylene film is placed in an oven at a temperature range of 40°C to 110°C, and left to stand for 0.5h to 24h;
e.高温处理后的聚乙烯膜片在常温条件下静置处理一段时间后获得交联聚乙烯层,静置处理时间为0.5h~24h。e. The polyethylene film after the high temperature treatment is left to stand for a period of time at room temperature to obtain a cross-linked polyethylene layer, and the standing time is 0.5h to 24h.
优选的,步骤a中,聚乙烯重均分子量为20kg/mol~800kg/mol,聚乙烯流延膜片厚度为0.5mm~1.5mm,流延温度为210℃~230℃,冷却辊温度为30℃~50℃,挤出速率为0.1m/min~15m/min,冷却辊转速为5r/min~180r/min;优选的,步骤b中,其中纵向拉伸温度为90℃~130℃,纵向拉伸比为2~15,获得的聚乙烯膜片厚度为5~150μm;优选的,步骤c中,辐照强度为50Gy/min~150Gy/min,总剂量为40kGy~250Gy,优选的,步骤d中,温度范围为50℃~90℃,处理时间为0.5h-10h,优选的,步骤e中,常温静置处理时间为0.5h~10h。Preferably, in step a, the weight-average molecular weight of polyethylene is 20kg/mol-800kg/mol, the thickness of the polyethylene casting film is 0.5mm-1.5mm, the casting temperature is 210°C-230°C, and the cooling roll temperature is 30 ℃~50℃, the extrusion rate is 0.1m/min~15m/min, the cooling roll speed is 5r/min~180r/min; preferably, in step b, wherein the longitudinal stretching temperature is 90℃~130℃, the longitudinal The stretch ratio is 2-15, and the thickness of the obtained polyethylene film is 5-150 μm; preferably, in step c, the irradiation intensity is 50Gy/min-150Gy/min, and the total dose is 40kGy-250Gy, preferably, step In d, the temperature range is 50°C-90°C, and the treatment time is 0.5h-10h. Preferably, in step e, the standing time at room temperature is 0.5h-10h.
优选的,所述的硅氧烷交联包括如下步骤:Preferably, the siloxane crosslinking comprises the steps of:
(1)在长径比30以上的双螺杆挤出中将聚乙烯100份、引发剂0.1~0.3份、硅氧烷接枝剂0.1~1.2份、催化剂0.4~1.0份通过计量料斗把对应物料加入挤出机后进行交联,交联温度为110℃~180℃;;(1) In the twin-screw extrusion with an aspect ratio of 30 or more, put 100 parts of polyethylene, 0.1 to 0.3 parts of initiator, 0.1 to 1.2 parts of siloxane grafting agent, and 0.4 to 1.0 parts of catalyst through the metering hopper to put the corresponding materials Cross-linking after adding to the extruder, the cross-linking temperature is 110 ° C ~ 180 ° C;;
(2)通过挤出机挤出流延交联聚乙烯胶片,流延温度为200℃~250℃,冷却辊温度为20℃~55℃,挤出速率为0.1m/min~20m/min,冷却辊速度为5r/min~300r/min;(2) Extrude and cast cross-linked polyethylene film through an extruder, the casting temperature is 200°C-250°C, the temperature of the cooling roll is 20°C-55°C, and the extrusion rate is 0.1m/min-20m/min, Cooling roll speed is 5r/min~300r/min;
(3)交联聚乙烯胶片在高温下进行纵向拉伸处理,其中纵向拉伸温度为70℃~130℃,纵向拉伸比为2~15,冷却定型后获得高强高耐性聚乙烯胶条。(3) The cross-linked polyethylene film is longitudinally stretched at high temperature, wherein the longitudinal stretching temperature is 70°C-130°C, and the longitudinal stretching ratio is 2-15. After cooling and shaping, high-strength and high-resistance polyethylene strips are obtained.
优选的,步骤(1)中,聚乙烯份数为100份,引发剂为0.1~0.2份、硅氧烷交联剂为0.3~0.9份、催化剂为0.4~0.6份,交联温度为120℃~160℃,其中引发剂为过氧化二异丙苯(DCP)、过氧化二苯甲酰(BPO)、过氧化苯甲酸叔丁酯(TBPO)、过氧化二叔丁基、过氧化二叔丁基中的至少一种,硅氧烷接枝剂为乙烯基三甲氧基硅烷、甲基丙烯酰氧基丙基三甲氧基硅烷中的至少一种,催化剂为二月桂酸二甲基锡、二月桂酸二辛基锡、新癸酸铋中的至少一种;优选的,步骤(2)中,聚乙烯胶片厚度为0.5mm~1.5mm,流延温度为210℃~230℃,冷却辊温度为30℃~50℃,挤出速率为0.1m/min~15m/min,冷却辊转速为5r/min~180r/min;优选的,步骤(3)中,其中纵向拉伸温度为90℃~130℃,纵向拉伸比为2~12。Preferably, in step (1), the number of polyethylene is 100 parts, the initiator is 0.1-0.2 parts, the siloxane crosslinking agent is 0.3-0.9 parts, the catalyst is 0.4-0.6 parts, and the cross-linking temperature is 120°C ~160°C, where the initiators are dicumyl peroxide (DCP), dibenzoyl peroxide (BPO), tert-butyl peroxybenzoate (TBPO), di-tert-butyl peroxide, di-tert-peroxide At least one of butyl, the siloxane grafting agent is at least one of vinyltrimethoxysilane, methacryloxypropyltrimethoxysilane, and the catalyst is dimethyltin dilaurate, At least one of dioctyltin dilaurate and bismuth neodecanoate; preferably, in step (2), the polyethylene film thickness is 0.5mm~1.5mm, the casting temperature is 210°C~230°C, and the cooling roll temperature is 30°C to 50°C, the extrusion rate is 0.1m/min to 15m/min, the cooling roll speed is 5r/min to 180r/min; preferably, in step (3), the longitudinal stretching temperature is 90°C to 130 °C, the longitudinal stretch ratio is 2-12.
本发明的第二目的在于提供一种长耐久极耳制备方法,包括如下步骤:The second object of the present invention is to provide a long-durable tab preparation method, comprising the following steps:
步骤一:在铜镀镍极耳或铝片上先平放一层交联聚乙烯层,凝胶含量为7.5%~90%,厚度为3μm~100μm;该交联聚乙烯层是通过上述辐照交联或者硅氧烷交联制备方法制备的;Step 1: Place a layer of cross-linked polyethylene on the nickel-plated copper lug or aluminum sheet, with a gel content of 7.5% to 90% and a thickness of 3 μm to 100 μm; Prepared by cross-linking or siloxane cross-linking preparation method;
步骤二:通过热压或者热融合的方式使得交联聚乙烯层粘接在金属片上,其中热压或热融合温度为160℃~240℃,时间为4~10s,且交联聚乙烯层要比极耳胶层要宽0mm~5mm;Step 2: Bond the cross-linked polyethylene layer on the metal sheet by hot pressing or heat fusion, wherein the hot pressing or heat fusion temperature is 160°C-240°C, and the time is 4-10s, and the cross-linked polyethylene layer must be 0mm~5mm wider than the ear glue layer;
步骤三:通过热压或者热融合的方式使得极耳胶条粘接在交联聚乙烯胶条上,其中热压或热融合温度为160℃~240℃,时间为4~10s,其中极耳胶层宽度比交联聚乙烯层宽度小0~5mm;Step 3: Adhesive the tab strips to the cross-linked polyethylene strips by means of hot pressing or thermal fusion, wherein the hot pressing or thermal fusion temperature is 160°C to 240°C, and the time is 4 to 10s. The width of the adhesive layer is 0-5mm smaller than the width of the cross-linked polyethylene layer;
步骤四:冷压处理极耳一段时间,其中冷压温度为80℃~125℃,时间为4~10s。Step 4: Cold-pressing the ears for a period of time, wherein the cold-pressing temperature is 80°C-125°C, and the time is 4-10s.
优选的,步骤一中,交联聚乙烯的凝胶含量为12.5%~85%,厚度为3μm~50μm;优选的,步骤二中,热压或热融合温度为180℃~230℃,时间为5~8s,其中交联聚乙烯层要比极耳胶层宽0.5mm~4mm;优选的,步骤三中,热压或热熔合温度为180℃~230℃,时间为5~8s;优选的,步骤四中,冷压温度为90℃~120℃,时间为5~8s。Preferably, in step 1, the cross-linked polyethylene has a gel content of 12.5% to 85%, and a thickness of 3 μm to 50 μm; preferably, in step 2, the hot pressing or thermal fusion temperature is 180°C to 230°C, and the time is 5-8s, wherein the cross-linked polyethylene layer is 0.5mm-4mm wider than the ear glue layer; preferably, in step 3, the hot-pressing or hot-melting temperature is 180°C-230°C, and the time is 5-8s; preferably , in step 4, the cold pressing temperature is 90°C-120°C, and the time is 5-8s.
本发明的第三目的在于提供一种使用长耐久极耳制备的三元软包电池,包括正极、负极、隔膜和电解液,电芯容量为3Ah~250Ah。The third object of the present invention is to provide a ternary soft-pack battery prepared by using long-durable tabs, including a positive electrode, a negative electrode, a separator and an electrolyte, and the capacity of the battery cell is 3Ah-250Ah.
相对于现有技术,本发明所述的长耐久极耳具有以下优势:Compared with the prior art, the long-durable tab of the present invention has the following advantages:
本发明通过在铜镀镍或铝片上先热压或热融合一层交联聚乙烯片,然后再在交联聚乙烯层上热压或热熔合一层极耳胶。本发明中极耳中热压或热熔合的交联聚乙烯具有非常好的热稳定性、耐电解液腐蚀及电化学稳定性,交联聚乙烯层中三维网状分子链结构不仅会抑制电解液中的有机溶剂对交联聚乙烯层的溶胀,而且在极耳封装时可以防止极耳胶过封,防止发生镍极耳和铝层接触,降低发生电化学腐蚀的风险,从而提高极耳与铝塑膜封装可靠性、电池长期使用可靠性和寿命。In the invention, a layer of cross-linked polyethylene sheet is thermally pressed or thermally fused on the nickel-plated copper or aluminum sheet, and then a layer of ear glue is thermally pressed or thermally fused on the cross-linked polyethylene layer. The hot-pressed or thermally fused cross-linked polyethylene in the tab of the present invention has very good thermal stability, electrolyte corrosion resistance and electrochemical stability, and the three-dimensional network molecular chain structure in the cross-linked polyethylene layer will not only inhibit electrolysis The organic solvent in the liquid can swell the cross-linked polyethylene layer, and it can prevent the tab glue from being over-sealed when the tab is packaged, prevent the contact between the nickel tab and the aluminum layer, and reduce the risk of electrochemical corrosion, thereby improving the tab It is packaged with aluminum-plastic film for reliability, long-term battery reliability and service life.
具体原理分析:Specific principle analysis:
交联聚乙烯胶条具有三维网状结构(如式I、式II和式III所示)。交联聚乙烯分子链之间存在化学架桥链,当温度升高的时候,分子链之间的架桥链可以限制分子链之间相互移动,从而明显能提高其耐温性、耐电解液腐蚀性。相比线性的聚乙烯,交联聚乙烯具有如下优点:(1)三维网状分子链结构使交联聚乙烯具有非常好的耐热性能、较高的耐电解腐蚀性和较长的使用寿命,其长期使用温度在90℃左右,使用寿命超过30年;(2)更加优异的绝缘性和电化学稳定性;(3)交联聚乙烯三维网状结构中分子链之间的架桥链使其具有较强的耐酸碱、耐电解液性。在极耳中增加交联聚乙烯层,可以明显提高极耳的耐电解液老化性能和使用寿命、极耳与铝塑膜封装结构可靠性以及电池长期使用可靠性和寿命提高隔膜的长期使用稳定性。The cross-linked polyethylene strip has a three-dimensional network structure (as shown in formula I, formula II and formula III). There are chemical bridging chains between the molecular chains of cross-linked polyethylene. When the temperature rises, the bridging chains between the molecular chains can restrict the movement of the molecular chains, thereby significantly improving its temperature resistance and electrolyte resistance. corrosive. Compared with linear polyethylene, cross-linked polyethylene has the following advantages: (1) The three-dimensional network molecular chain structure makes cross-linked polyethylene have very good heat resistance, high electrolytic corrosion resistance and long service life , its long-term use temperature is around 90°C, and its service life is more than 30 years; (2) more excellent insulation and electrochemical stability; (3) bridging chains between molecular chains in the three-dimensional network structure of cross-linked polyethylene It has strong acid and alkali resistance and electrolyte resistance. Adding a cross-linked polyethylene layer in the tab can significantly improve the electrolyte aging resistance and service life of the tab, the structural reliability of the tab and aluminum-plastic film packaging, and the long-term reliability and life of the battery. Improve the long-term use stability of the diaphragm sex.
普通的极耳胶聚丙烯层,熔点为160℃,我们电芯封装温度为185℃左右,尤其封装头刚刚升温时有可能温度偏高,聚丙烯层会明显熔融,出现小泡泡,那就是过熔造成的。而本发明的交联聚乙烯交联网状结构,温度达到200℃~300℃时候,只会变软,不会明显收缩,因此大大降低了过熔风险。Ordinary lug glue polypropylene layer has a melting point of 160°C. Our cell packaging temperature is about 185°C. Especially when the packaging head just heats up, the temperature may be too high. The polypropylene layer will melt obviously and small bubbles will appear, that is caused by overmelting. However, the cross-linked polyethylene cross-network structure of the present invention only becomes soft and does not shrink significantly when the temperature reaches 200°C to 300°C, thus greatly reducing the risk of over-melting.
附图说明Description of drawings
为了更清楚的说明本发明实施例或现有技术方案,下面将对实施例或现有技术描述所需附图作简单说明介绍,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动前提下,还可以根据提供的附图获取其他的附图。In order to illustrate the embodiment of the present invention or the prior art solution more clearly, the accompanying drawings required for the description of the embodiments or the prior art will be briefly described below. The accompanying drawings in the following description are only embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on the provided drawings without creative labor.
图1为该种长耐久极耳示意图;Figure 1 is a schematic diagram of the long-durable tab;
图2为实施例1-3和对比例1中极耳高温浸泡电解液老化后剥离力随老化时间增加变化数据图;Fig. 2 is a data graph showing the variation of the peeling force with the increase of aging time after the tabs are aged in high-temperature soaked electrolyte in Examples 1-3 and Comparative Example 1;
图3为实施例4-6和对比例2应用于锂离子电池后85℃,100%SOC储存28天、56天、84天后,拆解得到的极耳剥离力随老化时间增加变化数据图。Fig. 3 is a graph showing the changes in tab peeling force with aging time after the application of Examples 4-6 and Comparative Example 2 to lithium-ion batteries at 85°C and 100% SOC storage for 28 days, 56 days, and 84 days.
附图标记说明:Explanation of reference signs:
a、极耳本体;2、交联聚乙烯层;3、极耳胶层。a. Tab body; 2. Cross-linked polyethylene layer; 3. Tab glue layer.
具体实施方式Detailed ways
除有定义外,以下实施例中所用的技术术语具有与本发明所属领域技术人员普遍理解的相同含义。以下实施例中所用的试验试剂,如无特殊说明,均为常规生化试剂;所述实验方法,如无特殊说明,均为常规方法。Unless otherwise defined, the technical terms used in the following embodiments have the same meaning as commonly understood by those skilled in the art to which the present invention belongs. The test reagents used in the following examples, unless otherwise specified, are conventional biochemical reagents; the experimental methods, unless otherwise specified, are conventional methods.
下面结合实施例及附图来详细说明本发明。The present invention will be described in detail below in conjunction with the embodiments and accompanying drawings.
实施例1Example 1
本实施例中交联聚乙烯胶条辐照交联制备方法:(1)重均分子量为80kg/mol的聚乙烯在双螺杆挤出机中挤出流延,其中流延得到厚度为0.8mm聚乙烯膜片,其中流延温度为230℃,冷却辊温度为40℃,挤出速率为1m/min,冷却辊速度为60r/min;(2)聚乙烯膜片在高温下进行纵向拉伸处理,其中拉伸温度为100℃,纵向(MD)拉伸比为10,聚乙烯膜片厚度为20μm,(3)拉伸后得到聚乙烯膜片在室温条件下利用高能射线进行辐照处理,辐照强度为50Gy/min,总剂量为100kGy,其中辐照过程中需要保持密封状态,目的是防止聚乙烯过度交联;(4)辐照过后的聚乙烯膜片置于烘箱中,温度范围为85℃,静置处理2h;(5)常温静置处理4h后得到厚度为20μm的交联聚乙烯胶条,其凝胶含量为35.1%。The preparation method of cross-linked polyethylene rubber strips by irradiation cross-linking in this example: (1) polyethylene with a weight-average molecular weight of 80 kg/mol is extruded and cast in a twin-screw extruder, and the thickness obtained by casting is 0.8mm Polyethylene film, wherein the casting temperature is 230 ° C, the temperature of the cooling roll is 40 ° C, the extrusion rate is 1m/min, and the speed of the cooling roll is 60r/min; (2) The polyethylene film is stretched longitudinally at high temperature Treatment, wherein the stretching temperature is 100°C, the longitudinal (MD) stretch ratio is 10, and the thickness of the polyethylene film is 20 μm. (3) The polyethylene film obtained after stretching is irradiated with high-energy rays at room temperature , the irradiation intensity is 50Gy/min, the total dose is 100kGy, and the sealing state needs to be kept during the irradiation process to prevent excessive cross-linking of polyethylene; (4) the polyethylene film after irradiation is placed in an oven, the temperature The range is 85°C, and the static treatment is for 2 hours; (5) After the static treatment at room temperature for 4 hours, a cross-linked polyethylene strip with a thickness of 20 μm is obtained, and the gel content is 35.1%.
长耐久极耳制备方法:(1)在铜镀镍极耳上先平放一层交联聚乙烯胶条,凝胶含量为35.1%,厚度为20μm;(2)通过热压的方式使得交联聚乙烯胶条粘接在金属片上,其中热压或热融合温度为210℃,时间为8s。(3)通过热压的方式使得极耳胶粘接在聚乙烯胶条上,其中热压或热融合温度为21℃,时间为8s,其中交联聚乙烯层宽度比极耳胶宽2mm;(4)冷压处理极耳,其中冷压温度为100℃,时间为8s。Preparation method of long-durable tabs: (1) Place a layer of cross-linked polyethylene strips flat on the nickel-plated copper tabs, with a gel content of 35.1% and a thickness of 20 μm; The polythene adhesive tape is bonded on the metal sheet, wherein the temperature of hot pressing or heat fusion is 210°C, and the time is 8s. (3) The tab glue is bonded to the polyethylene strip by hot pressing, wherein the hot pressing or thermal fusion temperature is 21°C, the time is 8s, and the width of the cross-linked polyethylene layer is 2mm wider than the tab glue; (4) Cold-pressing the tabs, wherein the cold-pressing temperature is 100° C. and the time is 8 s.
实施例2Example 2
本实施例中交联聚乙烯胶条硅氧烷交联制备方法:(1)在长径比大于30的双螺杆挤出中通过聚乙烯(100份)、引发剂过氧化二异丙苯(0.1份)、硅氧烷接枝剂甲基丙烯酰氧基丙基三甲氧基硅烷(0.3份)、催化剂二月桂算二甲基锡(0.5份)计量料斗把对应物料加入挤出机后,交联温度为160℃;(2)通过挤出机挤出流延交联聚乙烯胶片,流延温度为220℃,冷却辊温度为40℃,挤出速率为1m/min~,冷却辊速度为60r/min;(3)交联聚乙烯膜片在高温下进行纵向拉伸处理,其中纵向拉伸温度为120℃,纵向拉伸比为9,冷却定型后获得厚度为20μm的交联聚乙烯胶条,其凝胶含量为45.4%。其他条件与实施例1一样。In the present embodiment, crosslinked polyethylene rubber strip siloxane crosslinking preparation method: (1) pass polyethylene (100 parts), initiator dicumyl peroxide ( 0.1 part), siloxane grafting agent methacryloxypropyltrimethoxysilane (0.3 part), catalyst dilaurin dimethyl tin (0.5 part) after the metering hopper puts the corresponding materials into the extruder, The cross-linking temperature is 160°C; (2) Extrude and cast cross-linked polyethylene film through the extruder, the casting temperature is 220°C, the cooling roll temperature is 40°C, the extrusion speed is 1m/min~, the cooling roll speed (3) The cross-linked polyethylene film is stretched longitudinally at high temperature, wherein the longitudinal stretching temperature is 120°C, the longitudinal stretch ratio is 9, and the cross-linked polyethylene film with a thickness of 20 μm is obtained after cooling and setting. Vinyl strips with a gel content of 45.4%. Other conditions are the same as in Example 1.
实施例3Example 3
本实施例中交联聚乙烯胶条辐照交联制备方法:辐照交联总计量为155kGy,获得的辐照交联聚乙烯胶条凝胶含量55.6%,其他条件与实施例1保持一致。The preparation method of cross-linked polyethylene rubber strips by irradiation and crosslinking in this example: the total amount of radiation crosslinking is 155 kGy, the gel content of the obtained radiation cross-linked polyethylene strips is 55.6%, and other conditions are consistent with those in Example 1 .
实施例4Example 4
本实施例获得辐照交联聚乙烯胶条凝胶含量为35.1%,其他条件与实施例1保持一致。In this embodiment, the gel content of the irradiated cross-linked polyethylene strip is 35.1%, and the other conditions are kept the same as in Example 1.
电池的制备:本发明的实施例和对比例制备的电池都为软包电池,其中正极为三元镍钴锰酸锂(NCM622),负极为石墨,电芯容量为51Ah,截止电压为2.75V-4.25V。通过匀浆、涂布、碾压、分切、冲切等工序得到电芯极片,在叠片工序中使隔膜与极片组合成电芯,再经焊接、封装、烘烤、注液、封装、静置、化成和分容完成软包电池的制备。Preparation of batteries: the batteries prepared in the examples of the present invention and comparative examples are all soft pack batteries, wherein the positive pole is ternary nickel cobalt lithium manganese oxide (NCM622), the negative pole is graphite, the battery capacity is 51Ah, and the cut-off voltage is 2.75V -4.25V. The pole piece of the battery cell is obtained through homogenization, coating, rolling, slitting, punching and other processes. Encapsulation, standing, formation and volume separation complete the preparation of the pouch battery.
高温存储实验:将分容后电芯充满电,在85℃下存储28天、56天、84天,然后将存储后的电芯,进行拆解,并且测试极耳剥离力。High-temperature storage experiment: fully charge the divided cells, store them at 85°C for 28 days, 56 days, and 84 days, then disassemble the stored cells, and test the tab peeling force.
实施例5Example 5
本实施例中硅氧烷交联制备的交联聚乙烯胶条的凝胶含量为45.4%,其他条件与实施例4保持一致。In this embodiment, the gel content of the cross-linked polyethylene rubber strip prepared by siloxane cross-linking is 45.4%, and other conditions are kept the same as in Embodiment 4.
实施例6Example 6
本实施例中辐照交联制备的交联聚乙烯胶条的凝胶含量为55.6%,其他与实施例4保持一致The gel content of the cross-linked polyethylene strip prepared by irradiation cross-linking in this example is 55.6%, and the others are consistent with Example 4
对比例1Comparative example 1
本实施例中,极耳中没有第一层交联聚乙烯胶条,其他与实施例1保持一致。In this embodiment, there is no first layer of cross-linked polyethylene tape in the tab, and the others are consistent with Embodiment 1.
对比例2Comparative example 2
本实施例中,极耳中没有第一层交联聚乙烯胶条,其他与实施例4保持一致。In this embodiment, there is no first layer of cross-linked polyethylene tape in the tab, and the others are consistent with Embodiment 4.
如图1所示为本发明得到的长耐久极耳示意图,其中a为极片本体(铜镀镍);b为交联聚乙烯层,该层是通过热压的方式粘接在金属片上,其宽度比极耳胶宽2mm,其中交联聚乙烯胶条中三维网状结构使得其耐电解液溶胀、耐热性和电化学稳定明显提高,而且在极耳封装时可以防止极耳胶过封,防止发生镍极耳和铝层接触,降低发生电化学腐蚀的风险,从而提高极耳与铝塑膜封装可靠性、电池长期使用可靠性和寿命。c层为极耳胶层,该层是通过热压的方式粘接在交联聚乙烯层上。As shown in Figure 1, it is a long-lasting tab schematic diagram obtained by the present invention, wherein a is the pole piece body (nickel-plated copper); b is a cross-linked polyethylene layer, which is bonded on the metal sheet by hot pressing, Its width is 2mm wider than that of the tab glue, and the three-dimensional network structure in the cross-linked polyethylene strip makes its resistance to electrolyte swelling, heat resistance and electrochemical stability significantly improved, and it can prevent the tab glue from being overwhelmed when the tab is packaged. Sealing prevents the contact between the nickel tab and the aluminum layer, reduces the risk of electrochemical corrosion, thereby improving the reliability of the tab and the aluminum-plastic film package, and the long-term reliability and life of the battery. Layer c is the ear glue layer, which is bonded to the cross-linked polyethylene layer by hot pressing.
如图2所示,由实施例1-3和对比例1极耳高温浸泡电解老化后极耳剥离力变化曲线可知,当极耳粘接有第一层交联聚乙烯胶条时,随着极耳浸泡高温(85℃)浸泡电解液老化天数增加(电解液+1000ppm水),极耳剥离力呈现为微弱的下降趋势。此外随着第一层交联聚乙烯胶条的凝胶含量增加,极耳剥离力下降的趋势变弱。这是因为随着交联聚乙烯的凝胶含量增加,三维网状结构的交联点密度明显增加,因此会更加限制分子链之间的相互移动,进而使得极耳粘接处耐电解液溶胀、老化性能明显增强,从而使得极耳剥离力下降趋势减弱。As shown in Figure 2, it can be seen from the variation curves of the tab peeling force after the tabs of Examples 1-3 and Comparative Example 1 are soaked in high temperature and electrolytic aging, when the tabs are bonded with the first layer of cross-linked polyethylene strips, with The aging days of the tabs soaked in high temperature (85°C) soaked in the electrolyte increased (electrolyte + 1000ppm water), and the peeling force of the tabs showed a weak downward trend. In addition, as the gel content of the first layer of cross-linked polyethylene tape increases, the tendency of the tab peel force to decrease becomes weaker. This is because as the gel content of cross-linked polyethylene increases, the cross-linking point density of the three-dimensional network structure increases significantly, so the mutual movement between molecular chains will be more restricted, thereby making the tab bonding resistant to electrolyte swelling , The aging performance is obviously enhanced, so that the downward trend of the tab peeling force is weakened.
如图3所示,由实施例4-6和对比例2应用于锂离子电池后85℃,100%SOC储存28天、56天、84天后,拆解得到的极耳剥离力变化数据可知,当极耳粘接有第一层交联聚乙烯胶条时,随着高温存储时间增加,其拆解后极耳有微弱的减小趋势,但是减小的幅度很小,这就表明此时极耳处封装的可靠性仍然很好,具有明显的长耐久性能。这是因为交联聚乙烯中的三维网状分子链会明显交联聚乙烯的电化学稳定性,有利于极耳粘接处在高电压和电解液环境中不被氧化和保持结构稳定性,因此有利于提高极耳处连接的可靠性和使用寿命。As shown in Figure 3, after the application of Examples 4-6 and Comparative Example 2 to lithium-ion batteries at 85°C and 100% SOC storage for 28 days, 56 days, and 84 days, the change data of the tab peeling force obtained by disassembly can be known. When the tabs are bonded with the first layer of cross-linked polyethylene strips, as the high-temperature storage time increases, the tabs have a weak tendency to decrease after disassembly, but the magnitude of the decrease is very small, which shows that at this time The reliability of the package at the tab is still very good, and it has obvious long-term durability. This is because the three-dimensional network molecular chains in cross-linked polyethylene will significantly improve the electrochemical stability of cross-linked polyethylene, which is beneficial to prevent oxidation and maintain structural stability of tab bonding in high voltage and electrolyte environments. Therefore, it is beneficial to improve the reliability and service life of the connection at the tab.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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