CN112758928A - Honeycomb activated carbon processing and forming method - Google Patents
Honeycomb activated carbon processing and forming method Download PDFInfo
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- CN112758928A CN112758928A CN202011581335.9A CN202011581335A CN112758928A CN 112758928 A CN112758928 A CN 112758928A CN 202011581335 A CN202011581335 A CN 202011581335A CN 112758928 A CN112758928 A CN 112758928A
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- C01B32/00—Carbon; Compounds thereof
- C01B32/30—Active carbon
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- C01B32/382—Making shaped products, e.g. fibres, spheres, membranes or foam
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
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Abstract
The invention relates to a honeycomb activated carbon processing and forming method, which uses a honeycomb activated carbon processing and forming device, wherein the honeycomb activated carbon processing and forming device comprises a bottom plate, a clamping and supporting mechanism and a pressing and cutting mechanism, the bottom plate is of a circular structure, the clamping and supporting mechanism is arranged on the upper end surface of the bottom plate, and the pressing and cutting mechanism is arranged on the clamping and supporting mechanism. The honeycomb activated carbon processing device can solve the problems that the existing honeycomb activated carbon processing device can not quickly solidify and form the activated carbon raw material in a slurry state, can not stably lock and support the honeycomb die after forming, influences the stability of the honeycomb die during pressing activated carbon forming and influences the production efficiency of honeycomb activated carbon, and can also solve the problems that the existing honeycomb activated carbon processing device can not simultaneously extrude a plurality of honeycomb holes, can not produce honeycomb activated carbon in batch, has low production efficiency, can not quickly cut and collect strip activated carbon after extruding the honeycomb activated carbon, and has low collection efficiency.
Description
Technical Field
The invention relates to the technical field of activated carbon, in particular to a honeycomb activated carbon processing and forming method.
Background
The honeycomb activated carbon is prepared by pressing high-quality coal-based activated carbon serving as a raw material through a honeycomb die and activating and firing at a high temperature, and has the characteristics of large specific surface area, small through hole resistance, developed micropores and high adsorption capacity. The honeycomb activated carbon is a novel environment-friendly activated carbon waste gas purification product, can effectively reduce peculiar smell and pollutants, has small wind speed resistance, can reach the national primary emission standard of waste gas, and is widely used in various gas purification devices and waste gas treatment projects. Among the contaminants that can be removed to varying degrees with honeycomb activated carbon are: nitrogen oxide, carbon tetrachloride, chlorine, benzene, dicarbaldehyde, acetone, ethanol, diethyl ether, methanol, acetic acid, ethyl ester, styrene, phosgene, malodorous gas and other acid-base gases. Honeycomb activated carbon is also called honeycomb activated carbon because it is similar in shape to a honeycomb. Although the honeycomb activated carbon has good purification performance, the activated carbon manufactured by the prior art is difficult to form honeycombs and has low efficiency, so that the honeycomb activated carbon processing and forming method specifically uses a honeycomb activated carbon processing and forming device to quickly solidify and form the honeycombs, and a plurality of honeycomb activated carbons can be simultaneously produced to improve the production and processing efficiency of the honeycomb activated carbon.
At present, aiming at the existing honeycomb activated carbon processing device, the following defects exist: 1. the existing honeycomb activated carbon processing device can not quickly solidify and form the activated carbon raw material in a slurry state, can not stably lock and support a honeycomb die after forming, influences the stability of the honeycomb die during the forming of pressed activated carbon and influences the production efficiency of honeycomb activated carbon; 2. the existing honeycomb activated carbon processing device can not extrude a plurality of honeycomb holes simultaneously, can not produce honeycomb activated carbon in batches, has low production efficiency, can not cut and collect strip activated carbon quickly after the honeycomb activated carbon is extruded out, and has low collection efficiency.
Disclosure of Invention
Technical problem to be solved
The honeycomb activated carbon processing device can solve the problems that the existing honeycomb activated carbon processing device can not quickly solidify and form the activated carbon raw material in a slurry state, can not stably lock and support the honeycomb die after forming, influences the stability of the honeycomb die during pressing activated carbon forming and influences the production efficiency of honeycomb activated carbon, and can also solve the problems that the existing honeycomb activated carbon processing device can not simultaneously extrude a plurality of honeycomb holes, can not produce honeycomb activated carbon in batch, has low production efficiency, can not quickly cut and collect strip activated carbon after extruding the honeycomb activated carbon, and has low collection efficiency.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that a honeycomb activated carbon processing and forming device is used, the honeycomb activated carbon processing and forming device comprises a bottom plate, a clamping and supporting mechanism and a pressing and cutting mechanism, the bottom plate is of a circular structure, the clamping and supporting mechanism is installed on the upper end face of the bottom plate, and the pressing and cutting mechanism is installed on the clamping and supporting mechanism.
The clamping and supporting mechanism comprises side plates, a top plate, a limiting through groove, a supporting ring, a cylindrical barrel, a locking clamping branched chain, a honeycomb cylinder, a supporting column and a supporting plate, wherein the top plate is symmetrically installed at the top of the side plate on the upper end surface of the bottom plate in the left and right sides, the top plate is installed at the middle of the top plate, the limiting through groove is formed in the middle of the top plate, the supporting ring is arranged below the limiting through groove, the cylindrical barrel is installed on the upper end surface of the supporting ring, the locking clamping branched chain is evenly installed on the supporting ring in a thread fit mode along the circumferential direction, the honeycomb cylinder is connected onto the locking clamping branched chain, the supporting ring is evenly provided with the supporting column along the circumferential direction, the lower end of the supporting column is installed on the.
The utility model discloses a cylinder section of thick bamboo slip connection, including stretching out board, bracing piece, axle sleeve, transmission shaft, rotation branch chain, push down the branch chain and cut and collect the branch chain, curb plate middle part symmetrical mounting stretch out the board, the left side is stretched out on the board up end symmetry and is installed the bracing piece, bracing piece up end and bushing, the axle sleeve left end is installed on the curb plate, the transmission shaft is installed through normal running fit's mode to the axle sleeve right-hand member, the transmission shaft other end is connected with the rotation branch chain, rotate the branch chain and install on the board is stretched out to the right side, the transmission shaft mid-mounting has the push down branch chain, push down the branch chain and be located under spacing logical groove, and spacing logical groove and cylinder section of thick bamboo sliding connection, the.
The honeycomb activated carbon processing and forming device comprises the following steps of;
s1: preparing raw materials: mixing various raw materials according to the performance of the activated carbon, heating and uniformly mixing the raw materials to form a solid-liquid mixed state, and preparing activated carbon slurry;
s2: curing and forming: filling a slurry-shaped active carbon raw material into a honeycomb cylinder, and solidifying and cooling to form long cylindrical active carbon strips;
s3: clamping and supporting: clamping and supporting the honeycomb cylinder filled with the activated carbon raw material through a locking and clamping branched chain to enable the honeycomb cylinder to be in a stable supporting state;
s4: pressing and extruding: after the honeycomb cylinder is stably clamped, the long cylindrical strip-shaped active carbon is extruded out of the honeycomb cylinder through the matching of the rotating branched chain and the downward pressing branched chain;
s5: slitting and collecting: and cutting the extruded long cylindrical strip-shaped activated carbon into small cylindrical shapes through cutting and collecting branched chains, then carbonizing, rinsing and drying to obtain the formed honeycomb activated carbon, and uniformly collecting and managing.
As a preferred technical scheme of the invention, the locking clamping branched chain comprises a locking bolt, a locking head, an arc-shaped clamping plate, an arc-shaped pad, a sleeve and an electric rotating rod, wherein the locking bolt is uniformly arranged on the supporting ring along the circumferential direction of the supporting ring in a threaded fit mode and penetrates through one end of the supporting ring to be provided with the locking head, the locking head is connected with the arc-shaped clamping plate, the arc-shaped pad is arranged on the arc-shaped clamping plate, the sleeve is arranged at the other end of the locking bolt, and the sleeve is connected with the electric rotating rod.
As a preferred technical scheme of the invention, the rotating branched chain comprises a motor frame, a rotating motor, a driving pulley, a driven pulley and a belt, wherein the motor frame is arranged in the middle of the upper end surface of the right side extending plate, the rotating motor is arranged on the motor frame, the driving pulley is arranged on an output shaft of the rotating motor through a spline, the driven pulleys are symmetrically arranged on two sides of the driving pulley, and the driven pulleys are connected with the driving pulley through the belt.
As a preferred technical scheme of the invention, the downward pressing branched chain comprises a cam, a sliding push rod, a downward pressing circular plate, a supporting reset spring, an annular support plate and a pushing rod, wherein the cam is arranged in the middle of the transmission shaft through a spline, a groove is formed in the cam, the groove is in contact with the sliding push rod in a sliding fit mode, the lower end of the sliding push rod is arranged on the downward pressing circular plate, the supporting reset spring is uniformly arranged on the lower end face of the downward pressing circular plate along the circumferential direction of the downward pressing circular plate, the lower end of the supporting reset spring is arranged on the annular support plate, the annular support plate is arranged inside the bottom end of the cylindrical barrel, and the pushing rod is uniformly.
As a preferred technical scheme of the invention, the slitting and collecting branched chain comprises an electric push rod, a collecting box, sliding balls and a slitting knife, wherein the electric push rod is arranged in a chute formed in a bottom plate, the movable end of the electric push rod is connected with the collecting box, the sliding balls are uniformly arranged on the lower end surface of the collecting box, the slitting knife is arranged in the upper end of the collecting box, the section of the slitting knife is an annular mechanism, and the slitting knife is parallel to the lower end surface of the honeycomb cylinder.
As a preferable technical scheme of the invention, the pushing rods are arranged in a honeycomb matrix, and the outer side wall of each pushing rod is provided with a lubricating film.
(III) advantageous effects
1. The invention provides a honeycomb activated carbon processing and forming method which can solve the problems that an existing honeycomb activated carbon processing device cannot quickly solidify and form activated carbon raw materials in a slurry state, cannot stably lock and support a honeycomb die after forming, influences the stability of the honeycomb die during pressing activated carbon forming and influences the production efficiency of honeycomb activated carbon, and can also solve the problems that the existing honeycomb activated carbon processing device cannot simultaneously extrude a plurality of honeycomb holes, cannot produce honeycomb activated carbon in batches, is low in production efficiency, cannot quickly cut and collect strip activated carbon after the honeycomb activated carbon is extruded out, and is low in collection efficiency.
2. According to the processing and forming method of the honeycomb activated carbon, the honeycomb cylinder is internally provided with the plurality of honeycomb round holes, the plurality of slurry-shaped honeycomb activated carbons can be rapidly cured and formed at the same time, the locking and clamping branched chains can stably clamp and support the honeycomb cylinder after curing and forming, the stability of the honeycomb cylinder during the compression forming of the activated carbon is improved, and the production efficiency of the honeycomb activated carbon is improved.
3. According to the honeycomb activated carbon processing and forming method provided by the invention, the rotating branched chain can provide stable driving force for the downward-pressing branched chain, the downward-pressing branched chain can simultaneously extrude a plurality of honeycomb holes in the honeycomb cylinder, so that the solidified and formed honeycomb activated carbon can be quickly extruded out of the honeycomb holes of the honeycomb cylinder, the reciprocating extrusion of the honeycomb cylinder can be realized, the mass processing production of the honeycomb activated carbon can be favorably realized, the production and processing efficiency of the honeycomb activated carbon can be favorably improved, the downward-pressing branched chain is matched with the slitting and collecting branched chain, the extruded cylindrical strip-shaped honeycomb activated carbon can be quickly divided into sections, and the slitting and collecting efficiency of the honeycomb activated carbon can be favorably improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of a method for processing and forming honeycomb activated carbon according to the present invention;
FIG. 2 is a schematic perspective view of a honeycomb activated carbon processing and forming apparatus provided by the present invention;
FIG. 3 is a schematic cross-sectional view of a honeycomb activated carbon processing and forming apparatus according to the present invention;
FIG. 4 is a schematic diagram of a horizontal cross-sectional structure of a honeycomb activated carbon processing and forming device provided by the present invention;
FIG. 5 is a schematic view of the internal cross-sectional structure of a cylindrical barrel according to the present invention;
FIG. 6 is a schematic cross-sectional view of the slitting collection branch chain and the bottom plate according to the present invention;
FIG. 7 is a schematic perspective view of a honeycomb cylinder provided by the present invention;
fig. 8 is a schematic perspective view of a part of a honeycomb activated carbon processing and forming device provided by the invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 8, a honeycomb activated carbon processing and forming method uses a honeycomb activated carbon processing and forming device, the honeycomb activated carbon processing and forming device comprises a bottom plate 1, a clamping support mechanism 2 and a press cutting mechanism 3, the bottom plate 1 is of a circular structure, the clamping support mechanism 2 is installed on the upper end surface of the bottom plate 1, and the press cutting mechanism 3 is installed on the clamping support mechanism 2.
The clamping and supporting mechanism 2 comprises a side plate 21, a top plate 22, a limiting through groove 23, a supporting ring 24, a cylindrical barrel 25, a locking and clamping branched chain 26, a honeycomb cylinder 27, supporting columns 28 and a supporting plate 29, wherein the top of the side plate 21 is symmetrically arranged on the left side and the right side of the upper end surface of the bottom plate 1, the top plate 22 is arranged at the middle part of the top plate 22, the limiting through groove 23 is arranged at the lower part of the limiting through groove 23, the cylindrical barrel 25 is arranged on the upper end surface of the supporting ring 24, the locking and clamping branched chain 26 is uniformly arranged on the supporting ring 24 along the circumferential direction in a thread fit mode, the honeycomb cylinder 27 is connected on the locking and clamping branched chain 26, the supporting columns 28 are uniformly arranged on the outer side of the supporting ring 24 along the circumferential direction, the lower ends of the supporting columns 28 are arranged on the bottom plate, vertical two symmetries are installed on backup pad 29, in particular work, curb plate 21 plays the effect that supports roof 22, spacing logical groove plays the effect spacing to cam 361, support ring 24 and locking centre gripping branch 26 cooperation play the effect that supports the centre gripping of honeycomb cylinder 27, before centre gripping locking, thick liquids form activated carbon that will dispose, load in the post hole of honeycomb cylinder 27, there are a plurality of honeycomb round holes in the honeycomb cylinder 27, can be simultaneously with the quick solidification shaping of a plurality of thick liquids form honeycomb activated carbon, carry out stable centre gripping support to it through locking centre gripping branch 26 after the solidification shaping, be favorable to improving the stability of honeycomb cylinder 27 when activated carbon compression molding, be favorable to improving the production efficiency of honeycomb activated carbon, support column 28 and backup pad 29 play the effect that supports locking centre gripping branch 26.
The locking clamping branched chain 26 comprises a locking bolt 261, a locking head 262, an arc-shaped clamping plate 263, an arc-shaped pad 264, a sleeve 265 and an electric rotating rod 266, the supporting ring 24 is uniformly provided with the locking bolt 261 along the circumferential direction thereof in a thread matching mode, the locking bolt 261 penetrates through one end of the supporting ring 24 to be provided with the locking head 262, the locking head 262 is connected with the arc-shaped clamping plate 263, the arc-shaped clamping plate 263 is provided with the arc-shaped pad 264, the other end of the locking bolt 261 is provided with the sleeve 265, the sleeve 265 is connected with the electric rotating rod 266, during specific work, after the honeycomb cylinder 27 is filled, when the honeycomb cylinder 27 is placed in the supporting ring 24, the sleeve 265 is driven to rotate by the electric rotating rod 266, the sleeve 265 is connected with the locking bolt 261, when the sleeve 265 rotates, under the action of raw materials of thread transmission, the locking head 262 can simultaneously contract inwards until the, the purpose of realizing stabilizing the centre gripping to honeycomb cylinder 27 with this and supporting, arc pad 264 plays the effect to honeycomb cylinder 27 protection, can prevent that too big messenger's honeycomb cylinder 27 of dynamics is out of shape when the centre gripping, influences the preparation efficiency of honeycomb active carbon.
The pressing and cutting mechanism 3 comprises an extension plate 31, a support rod 32, a shaft sleeve 33, a transmission shaft 34, a rotating branched chain 35, a downward pressing branched chain 36 and a slitting and collecting branched chain 37, the extension plate 31 is symmetrically installed in the middle of the side plate 21, the support rod 32 is symmetrically installed on the upper end face of the left extension plate 31, the upper end face of the support rod 32 is connected with the shaft sleeve 33, the left end of the shaft sleeve 33 is installed on the side plate 21, the transmission shaft 34 is installed at the right end of the shaft sleeve 33 in a rotating fit mode, the other end of the transmission shaft 34 is connected with the rotating branched chain 35, the rotating branched chain 35 is installed on the right extension plate 31, the downward pressing branched chain 36 is installed in the middle of the transmission shaft 34, the downward pressing branched chain 36 is located under the limiting through groove 23, the limiting through groove 23 is connected with the cylindrical barrel 25 in a sliding mode, a, stretch out board 31 and play the effect of support, bracing piece 32 and axle sleeve 33 cooperation play support spacing effect to transmission shaft 34, it can provide rotation drive power for pushing down branch chain 36 to rotate branch chain 35 through transmission shaft 34, it can be simultaneously with a plurality of honeycomb holes extrusion in honeycomb cylinder 27 to push down branch chain 36, can make the quick honeycomb hole from honeycomb cylinder 27 of honeycomb active carbon after the solidification moulding extrude, cut collect that branch chain 37 can be timely will extrude out the honeycomb active carbon that is the cylinder strip form and divide into the section fast, it can realize the mass production processing to honeycomb active carbon to push down branch chain 36 and cut the cooperation of collecting branch chain 37, be favorable to improving honeycomb active carbon production machining efficiency, cut that the honeycomb active carbon after can be natural fall into collection incasement 372, be favorable to improving honeycomb active carbon collection efficiency.
The rotating branched chain 35 comprises a motor frame 351, a rotating motor 352, a driving pulley 353, driven pulleys 354 and a belt 355, wherein the motor frame 351 is installed in the middle of the upper end face of the right side extension plate 31, the rotating motor 352 is installed on the motor frame 351, the driving pulley 353 is installed on an output shaft of the rotating motor 352 through a spline, the driven pulleys 354 are symmetrically arranged on two sides of the driving pulley 353, the driven pulleys 354 are connected with the driving pulley 353 through the belt 355, in specific work, the motor frame 351 plays a role in supporting the rotating motor 352, the driving pulley 352 is driven to rotate through the rotating motor 352, two driven pulleys 354 can be driven to rotate simultaneously through a belt transmission principle, the driven pulleys are connected with the transmission shaft 34, and the cam 361 is installed on the transmission shaft 34, so that the purpose of providing a rotating driving force for the cam 361 is achieved.
The downward pressing branched chain 36 comprises a cam 361, a sliding push rod 362, a downward pressing circular plate 363, a supporting return spring 364, an annular supporting plate 365 and a pushing rod 366, the cam 361 is mounted in the middle of the transmission shaft 34 through a spline, a groove is formed in the cam 361, the groove is in contact with the sliding push rod 362 in a sliding fit mode, the lower end of the sliding push rod 362 is mounted on the downward pressing circular plate 363, the supporting return spring 364 is uniformly arranged on the lower end face of the downward pressing circular plate 363 along the circumferential direction of the downward pressing circular plate 363, the lower end of the supporting return spring 364 is mounted on the annular supporting plate 365, the annular supporting plate 365 is mounted in the bottom end of the cylindrical barrel 25, the pushing rod 366 is uniformly mounted in the middle of the lower end face of the downward pressing circular plate 363, the pushing rods 366 are arranged in a honeycomb matrix, a lubricating film is arranged on the outer side wall of each pushing rod 366, when the cam, a plurality of pushing rods 366 arranged in a honeycomb matrix manner are uniformly arranged on the lower end face of the downward pressing circular plate 362, the pushing rods 366 correspond to honeycomb holes in the honeycomb cylinder 27 one by one, therefore, when the downward pressing circular plate 363 moves downward, the pushing rods 366 can rapidly extrude the solidified and molded honeycomb activated carbon from the honeycomb cylinder 27, a lubricating film is arranged on the outer wall of the pushing rods 366 to reduce the friction force between the pushing rods 366 and the honeycomb cylinder 27, the pushing effect of the pushing rods 366 is improved, the annular plate 365 plays a role in supporting the return spring 364, the return spring 364 can timely reset the downward pressing circular plate 363, the upward and downward reciprocating movement of the downward pressing circular plate 363 is realized, the mass processing production of the honeycomb activated carbon is realized, and the production and processing efficiency of the honeycomb activated carbon is improved.
The slitting and collecting branched chain 37 comprises an electric push rod 371, a collecting box 372, a sliding ball 373 and a slitting knife 374, wherein the electric push rod 371 is installed in a sliding groove formed in the bottom plate 1, the movable end of the electric push rod 371 is connected with the collecting box 372, the sliding ball 373 is uniformly arranged on the lower end face of the collecting box 372, the slitting knife 374 is installed inside the upper end of the collecting box 372, the section of the slitting knife 374 is in an annular mechanism, the slitting knife 374 is parallel to the lower end face of the honeycomb cylinder 27, during specific work, when the honeycomb activated carbon in the shape of a cylindrical strip is extruded from the bottom end of the honeycomb cylinder 27 under the action of the pushing rod 366, the collecting box 372 can be driven to slide on the bottom plate 1 in a reciprocating manner through the reciprocating shrinkage of the electric push rod 371, the slitting knife 374 is arranged at the upper end of the collecting box 372, and when the slitting knife 374 is in contact with the strip honeycomb activated, sliding ball 373 plays the effect that reduces friction force between collecting box 372 and the bottom plate 1, can realize cutting honeycomb activated carbon fast, and the purpose of in time collecting is favorable to improving cutting collection efficiency of honeycomb activated carbon.
The invention uses the honeycomb active carbon processing and forming device to process the honeycomb active carbon, which comprises the following steps;
s1: preparing raw materials: mixing various raw materials according to the performance of the activated carbon, heating and uniformly mixing the raw materials to form a solid-liquid mixed state, and preparing activated carbon slurry;
s2: curing and forming: filling the slurry-like activated carbon raw material into the honeycomb cylinder 27, and solidifying and cooling to form long cylindrical activated carbon;
s3: clamping and supporting: clamping and supporting the honeycomb cylinder 27 filled with the activated carbon raw material through the locking clamping branched chain 26, so that the honeycomb cylinder 27 is in a stable supporting state;
s4: pressing and extruding: after the honeycomb cylinder 27 is stably clamped, the long cylindrical strip-shaped active carbon is extruded out of the honeycomb cylinder 27 through the matching of the rotating branched chain 35 and the pressing branched chain 36;
s5: slitting and collecting: and cutting the extruded long cylindrical strip-shaped active carbon into small cylindrical shapes through the cutting and collecting branch chains 37, then carbonizing, rinsing and drying to obtain the formed honeycomb active carbon, and uniformly collecting and managing.
Those skilled in the art will appreciate that variations may be implemented by those skilled in the art in combination with the prior art and the above-described embodiments, and will not be described in detail herein. Such variations do not affect the essence of the present invention and are not described herein.
The above description is of the preferred embodiment of the invention. It is to be understood that the invention is not limited to the particular embodiments described above, in that devices and structures not described in detail are understood to be implemented in a manner common in the art; it will be understood by those skilled in the art that various changes and modifications may be made, or equivalents may be modified, without departing from the spirit of the invention. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of the protection of the technical solution of the present invention, unless the contents of the technical solution of the present invention are departed.
Claims (6)
1. The utility model provides a honeycomb activated carbon machine-shaping method, it has used a honeycomb activated carbon machine-shaping device, and this honeycomb activated carbon machine-shaping device includes bottom plate (1), centre gripping supporting mechanism (2) and crush-cutting mechanism (3), its characterized in that: the bottom plate (1) is of a circular structure, a clamping and supporting mechanism (2) is installed on the upper end face of the bottom plate (1), and a press-cutting mechanism (3) is installed on the clamping and supporting mechanism (2); wherein:
the clamping and supporting mechanism (2) comprises a side plate (21), a top plate (22), a limiting through groove (23), a supporting ring (24), a cylindrical barrel (25), a locking and clamping branched chain (26), a honeycomb cylinder (27), supporting columns (28) and a supporting plate (29), wherein the top of the side plate (21) is symmetrically arranged on the left side and the right side of the upper end surface of the bottom plate (1) and is provided with the top plate (22), the limiting through groove (23) is formed in the middle of the top plate (22), the supporting ring (24) is arranged below the limiting through groove (23), the cylindrical barrel (25) is arranged on the upper end surface of the supporting ring (24), the locking and clamping branched chain (26) is uniformly arranged on the supporting ring (24) in a threaded fit mode along the circumferential direction, the honeycomb cylinder (27) is connected on the locking and clamping branched chain (26, the lower ends of the supporting columns (28) are arranged on the bottom plate (1), the supporting plates (29) are symmetrically arranged on the bottom plate (1) front and back, the number of the locking and clamping branched chains (26) is four, two transverse supporting chains are symmetrically arranged on the side plate (21), and two longitudinal supporting chains are symmetrically arranged on the supporting plates (29);
the pressing and cutting mechanism (3) comprises an extension plate (31), a support rod (32), a shaft sleeve (33), a transmission shaft (34), a rotating branched chain (35), a pressing branched chain (36) and a slitting and collecting branched chain (37), wherein the extension plate (31) is symmetrically arranged in the middle of a side plate (21), the support rod (32) is symmetrically arranged on the upper end surface of the left extension plate (31), the upper end surface of the support rod (32) is connected with the shaft sleeve (33), the left end of the shaft sleeve (33) is arranged on the side plate (21), the transmission shaft (34) is arranged at the right end of the shaft sleeve (33) in a rotation fit mode, the other end of the transmission shaft (34) is connected with the rotating branched chain (35), the rotating branched chain (35) is arranged on the right extension plate (31), the pressing branched chain (36) is arranged in the middle of the transmission shaft (34), the pressing branched chain (36) is positioned right below the limiting through groove (23), and the, the bottom plate (1) is provided with a sliding chute, and a slitting and collecting branched chain (37) is arranged in the sliding chute in a sliding fit manner;
the honeycomb activated carbon processing and forming device comprises the following steps of;
s1: preparing raw materials: mixing various raw materials according to the performance of the activated carbon, heating and uniformly mixing the raw materials to form a solid-liquid mixed state, and preparing activated carbon slurry;
s2: curing and forming: the slurry-shaped active carbon raw material is filled in a honeycomb cylinder (27), and long cylindrical active carbon is formed after solidification and cooling;
s3: clamping and supporting: clamping and supporting the honeycomb column (27) filled with the activated carbon raw material through a locking and clamping branched chain (26), so that the honeycomb column (27) is in a stable supporting state;
s4: pressing and extruding: after the honeycomb cylinder (27) is stably clamped, the long cylindrical strip-shaped active carbon is extruded out of the honeycomb cylinder (27) through the matching of the rotating branched chain (35) and the pressing branched chain (36);
s5: slitting and collecting: and cutting the extruded long cylindrical strip-shaped active carbon into small cylindrical shapes through a cutting and collecting branch chain (37), then carbonizing, rinsing and drying to obtain the formed honeycomb active carbon, and uniformly collecting and managing.
2. The honeycomb activated carbon processing and forming method according to claim 1, characterized in that: locking centre gripping branch chain (26) including locking bolt (261), locking head (262), arc splint (263), arc pad (264), sleeve (265) and electronic bull stick (266), support ring (24) on evenly install locking bolt (261) along its circumference through screw-thread fit's mode and pass support ring (24) and serve and install locking head (262), locking head (262) are connected with arc splint (263), be provided with arc pad (264) on arc splint (263), locking bolt (261) other end be provided with sleeve (265), sleeve (265) are connected with electronic bull stick (266).
3. The honeycomb activated carbon processing and forming method according to claim 1, characterized in that: the rotating branched chain (35) comprises a motor frame (351), a rotating motor (352), a driving pulley (353), a driven pulley (354) and a belt (355), the motor frame (351) is installed in the middle of the upper end face of the right side extending plate (31), the rotating motor (352) is installed on the motor frame (351), the driving pulley (353) is installed on an output shaft of the rotating motor (352) through splines, the driven pulleys (354) are symmetrically arranged on two sides of the driving pulley (353), and the driven pulleys (354) are connected with the driving pulley (353) through the belt (355).
4. The honeycomb activated carbon processing and forming method according to claim 1, characterized in that: the downward pressing branched chain (36) comprises a cam (361), a sliding push rod (362), a downward pressing circular plate (363), a supporting reset spring (364), an annular supporting plate (365) and a pressing rod (366), the cam (361) is installed in the middle of the transmission shaft (34) through a spline, a groove is formed in the cam (361), the groove is in contact with the sliding push rod (362) in a sliding fit mode, the lower end of the sliding push rod (362) is installed on the downward pressing circular plate (363), the supporting reset spring (364) is evenly arranged on the lower end face of the downward pressing circular plate (363) along the circumferential direction of the downward pressing circular plate (363), the lower end of the supporting reset spring (364) is installed on the annular supporting plate (365), the annular supporting plate (365) is installed inside the bottom end of the cylindrical barrel (25), and the pressing rod (366) is evenly installed in.
5. The honeycomb activated carbon processing and forming method according to claim 1, characterized in that: cut and collect branch chain (37) include electric putter (371), collecting box (372), slip ball (373) and divide cutter (374), bottom plate (1) on install electric putter (371) in the spout of seting up, the expansion end and the collecting box (372) of electric putter (371) are connected, evenly be provided with slip ball (373) under collecting box (372) on the terminal surface, collecting box (372) upper end inside sets up installs and divides cutter (374), divide cutter (374) cross-section to be the loop configuration, and divide cutter (374) and honeycomb cylinder (27) lower terminal surface parallel.
6. The honeycomb activated carbon processing and forming method according to claim 4, characterized in that: the pushing rods (366) are arranged in a honeycomb matrix, and a lubricating film is arranged on the outer side wall of each pushing rod (366).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011581335.9A CN112758928A (en) | 2020-12-28 | 2020-12-28 | Honeycomb activated carbon processing and forming method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011581335.9A CN112758928A (en) | 2020-12-28 | 2020-12-28 | Honeycomb activated carbon processing and forming method |
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| CN112758928A true CN112758928A (en) | 2021-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011581335.9A Withdrawn CN112758928A (en) | 2020-12-28 | 2020-12-28 | Honeycomb activated carbon processing and forming method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117261337A (en) * | 2023-11-18 | 2023-12-22 | 山西立恒焦化有限公司 | Honeycomb activated carbon preparation forming die |
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2020
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117261337A (en) * | 2023-11-18 | 2023-12-22 | 山西立恒焦化有限公司 | Honeycomb activated carbon preparation forming die |
| CN117261337B (en) * | 2023-11-18 | 2024-02-27 | 山西立恒焦化有限公司 | Honeycomb activated carbon preparation forming die |
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