CN112758736A - Conveying and cutting integrated system and method applied to intelligent functional film production - Google Patents
Conveying and cutting integrated system and method applied to intelligent functional film production Download PDFInfo
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- CN112758736A CN112758736A CN202011537428.1A CN202011537428A CN112758736A CN 112758736 A CN112758736 A CN 112758736A CN 202011537428 A CN202011537428 A CN 202011537428A CN 112758736 A CN112758736 A CN 112758736A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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Abstract
The invention discloses a conveying and cutting integrated system and method applied to intelligent functional film production, and the conveying and cutting integrated system comprises a box body and an automatic control system, wherein the bottom of the box body is fixedly connected with a base, the top of the box body is fixedly connected with a workbench, the front side of the box body is fixedly and rotatably connected with a box door, and a conveying device is arranged inside the workbench. This be applied to transport of intelligent function membrane class production and cut integrated system and method, through being provided with flattening mechanism, utilize second bull stick and compression roller to compress tightly, cooperation front side board, the posterior lateral plate, lead to the groove, first branch, second branch, first gear, the second gear, first rotor plate and have the second rotor plate, thereby when receiving the material and will ending, compress tightly the function membrane product, skew when not only can avoiding cutting, and can avoid wrinkling of function membrane product, make and cut more smooth and easy, the efficiency of carrying the cutting has been accelerated.
Description
Technical Field
The invention relates to the technical field of functional film production, in particular to a conveying and cutting integrated system and method applied to intelligent functional film production.
Background
The functional membrane is a synthetic membrane having a specific function, and examples thereof include various selective separation/permeation membranes, selective transport membranes, functional membranes for energy and information exchange and sensing, artificial kidney, artificial lung, and the like. Is an important application field and development branch of functional polymer materials, wherein the optical functional film comprises a polaroid and a phase difference compensation film; the optical functional film is the most expensive material in chemicals for liquid crystal displays, and the production of the optical functional film relates to the technical problems in the fields of high polymer materials, film processing, dyes, adhesives, optics, mechanical equipment, computer white balance control and the like, and is a product with high technology and high added value.
According to the patent names: an optical film conveying device and a cutting system using the same are disclosed in the patent publication number: CN101780895B, which comprises at least one roller having a shaft center, said roller rotating around said shaft center, wherein a plurality of channels are formed between said shaft center and the outer diameter of said roller, and each of said channels forms an opening on said outer diameter, said opening communicates with said shaft center along said channel, the surface of said outer diameter contacts with said optical film for transportation, which solves the problems that the surface of the optical film is often damaged when the optical film is transported by friction force in a general roller, and the optical film transported by friction force is often deviated due to the curling caused by the flexibility and internal stress of the optical film.
The existing functional membranes have the following problems in the production process:
1. most of cutting processes are cutting with one knife, so that wrinkling of the functional film is easily caused, uneven cutting is caused, and the functional film is even damaged;
2. the functional film in cutting is cut by flattening and pressing, so that the end parts are bonded together, and the appearance of sale is influenced;
3. receive the in-process of material, often can lead to the finished product to be lifted easily because the material tail is not smooth, lead to being infected with the problem of dust.
Therefore, the invention provides a conveying and cutting integrated system and method applied to intelligent functional film production.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a conveying and cutting integrated system and a conveying and cutting integrated method applied to intelligent functional film production, and solves the problems that cutting openings are irregular, the tail part is easy to adhere and the material receiving is not smooth in the existing functional film cutting process.
In order to achieve the purpose, the invention is realized by the following technical scheme: the conveying and cutting integrated system applied to intelligent functional film production comprises a box body and an automatic control system, wherein the bottom of the box body is fixedly connected with a base, the top of the box body is fixedly connected with a workbench, the front side of the box body is fixedly and rotatably connected with a box door, a conveying device is arranged inside the workbench, a conveying unit is arranged on the left side of the box body, a flattening mechanism is arranged on the left side of the top of the workbench, a cutting mechanism is arranged above the flattening mechanism, and a material receiving and flattening mechanism is arranged on the right side of the top of the workbench;
the conveying unit comprises two supporting rods which are symmetrical in front and back sides, a first rotating rod is rotatably connected between the opposite sides of the two supporting rods, and the outer surface of the first rotating rod is fixedly connected with a conveying roller;
the flattening mechanism comprises a front side plate and a rear side plate, the bottoms of the front side plate and the rear side plate are fixedly connected with the top of the workbench, the surfaces of the front side plate and the rear side plate are both provided with through grooves, the rear side of the rear side plate is fixedly connected with a first supporting rod and a second supporting rod, the outer surface of the first supporting rod is fixedly connected with a first gear, the outer surface of the second supporting rod is fixedly connected with a second gear, the outer surface of the first gear is meshed with the outer surface of the second gear, one side of the first gear is fixedly connected with a first rotating plate, one side of the second gear is fixedly connected with a second rotating plate, the surfaces of the first rotating plate and the second rotating plate are both provided with a first sliding chute, the inner surfaces of the two first sliding chutes are both connected with a second rotating rod in a sliding way, the outer surface of the second rotating rod is fixedly connected with a pressing roller, and one side of the first rotating plate, which is located on the first sliding groove, is fixedly connected with a rotating rod.
Preferably, cut including two backup pads of longitudinal symmetry in the mechanism, two the bottom of backup pad respectively with the top fixed connection of preceding curb plate and posterior lateral plate, two fixedly connected with transmission case between the top of backup pad.
Preferably, the rear side fixedly connected with first motor of transmission case, the first pivot of first motor output shaft through shaft coupling fixedly connected with in the surface, the one end of first pivot runs through the transmission case and extends to the inside of transmission case, the one end fixedly connected with threaded rod of first pivot.
Preferably, one end of the threaded rod is rotatably connected with a supporting bearing, one side of the supporting bearing is fixedly connected with the inner wall of the transmission box, the outer surface of the threaded rod is in threaded connection with a transmission sleeve, the outer surface of the transmission sleeve is fixedly connected with a moving block, and the bottom of the moving block is fixedly connected with a third supporting rod.
Preferably, the transmission case is run through and extends to the outside of transmission case to the bottom of third branch, the bottom fixedly connected with cylinder of third branch, the bottom sliding connection of cylinder has the push rod, the bottom fixedly connected with of push rod cuts the blade.
Preferably, receive the material and smooth including the support frame in the mechanism, the rear side fixedly connected with second motor of support frame, the surface of second motor output shaft is through shaft coupling fixedly connected with second pivot, the one end of second pivot is run through the support frame and is extended to one side of support frame and be connected with the internal surface rotation of support frame, the external fixed surface of second pivot is connected with around the material roller.
Preferably, the inside of support frame and the top swing joint that is located the second pivot have a third pivot, the outer fixed surface of third pivot is connected with smooths the roller, both ends all rotate around the third pivot and are connected with the slider, the second spout has been seted up to the internal surface of support frame, the internal surface of second spout and the surface sliding connection of slider, the top fixedly connected with spring of slider, the top of spring and the top fixed connection of second spout internal surface.
Preferably, including data acquisition module, control system treater, data analysis module, data processing module, data transmission module, remote control unit and automatic unit of cutting in the automated control system, the output of data acquisition module is connected with the input of control system treater, the output of control system treater is connected with the input of data analysis module.
Preferably, the output end of the data analysis module is connected with the input end of the data processing module, the output end of the data processing module is connected with the input end of the data transmission module, the output end of the remote control unit is connected with the input end of the control system processor, and the output end of the data analysis module is connected with the input end of the automatic cutting unit.
The invention also discloses a method for the conveying and cutting integrated system applied to the intelligent functional film production, which specifically comprises the following steps:
s1, remote operation: the data acquisition module in the automatic control system is used for detecting data, the remote control unit is used for controlling the processor of the control system to work in real time, and the data analysis module, the data processing module and the data transmission module are used for analyzing and processing, so that the operations of conveying, compacting, cutting, receiving and smoothing are performed;
s2, conveying: conveying the processed film products to a conveying device at the top of a workbench through a conveying roller, and receiving materials through a receiving smoothing mechanism;
s3, compacting: the rotating rod is automatically shifted, so that the first rotating plate is driven to rotate by taking the first supporting rod as a center, the first gear is driven to rotate, then the first gear drives the second gear and the second rotating plate to rotate, the first rotating plate and the second rotating plate drive the second rotating rod and the pressing roller to press a product downwards, and the second rotating rod slides in the first sliding groove;
s4, cutting: starting a first motor, driving a first rotating shaft and a threaded rod to rotate by using the first motor, driving a transmission sleeve and a moving block to move by using the threaded rod, starting an air cylinder, pushing a push rod and a cutting blade to move downwards by using the air cylinder until the push rod and the cutting blade are contacted with a product, and cutting the product by moving the moving block;
s5, receiving and flattening work: the second motor is started, the second motor is utilized to drive the second rotating shaft to rotate, so that the material is collected around the material roller, the spring can extrude the third rotating shaft, the smoothing roller is contacted with a product, and the material is continuously collected in the process of extruding the smoothing roller until the top of the inner surface of the second sliding groove to perform blanking.
Advantageous effects
The invention provides a conveying and cutting integrated system and method applied to intelligent functional film production. Compared with the prior art, the method has the following beneficial effects:
(1) this be applied to transport of intelligent function membrane class production and cut integrated system and method, through being provided with flattening mechanism, utilize second bull stick and compression roller to compress tightly, cooperation front side board, the posterior lateral plate, lead to the groove, first branch, second branch, first gear, the second gear, first rotor plate and have the second rotor plate, thereby when receiving the material and will ending, compress tightly the function membrane product, skew when not only can avoiding cutting, and can avoid wrinkling of function membrane product, make and cut more smooth and easy, the efficiency of carrying the cutting has been accelerated.
(2) This be applied to transport of intelligent function membrane class production and cut integrated system and method, through being provided with cutting mechanism, utilize the rotation of first motor drive first pivot to and the removal that the cylinder promoted the push rod, the cooperation threaded rod, the transmission cover, the movable block, third branch and cut the blade, thereby can adjust the corresponding height that cuts, avoid damaging to conveyer, traditional sword has been avoided simultaneously and has been cut, make to cut more accurate neat, very big aesthetic measure who has remain the product.
(3) This be applied to transport of intelligent function membrane class production and cut integrated system and method, smooth the mechanism through being provided with to receive the material, utilize the second motor to drive the rotation of second pivot, the cooperation is around material roller, the third pivot, smooth the roller, the slider, second spout and spring, not only can play and smooth the meshing to material tail department, make the incision can paste neatly, and can control the receipts material volume that corresponds, keep every volume of collecting around the material roller the same basically, the operating procedure who corresponds has been reduced.
(4) The conveying and cutting integrated system and the conveying and cutting integrated method applied to intelligent functional film production utilize the remote control unit to control the processor of the control system to work in real time through the automatic control system, and analyze and process the data analysis module, the data processing module and the data transmission module, so that intelligent functional film production is realized, operation is integrated, the working efficiency of production is greatly accelerated, and the quality and the attractiveness of products are improved.
Drawings
FIG. 1 is a perspective view of the external structure of the present invention;
FIG. 2 is a perspective view of the flattening mechanism of the present invention;
FIG. 3 is a perspective view of a portion of the flattening mechanism of the present invention;
FIG. 4 is a perspective view of the construction of the delivery unit of the present invention;
fig. 5 is an exploded view of the cutting mechanism of the present invention.
FIG. 6 is an enlarged view of a portion of FIG. 5B in accordance with the present invention;
FIG. 7 is an enlarged view of a portion of the structure of FIG. 1;
FIG. 8 is an exploded view of the material receiving leveling mechanism of the present invention;
FIG. 9 is a functional block diagram of an automated control system of the present invention;
fig. 10 is a flow chart of the working principle of the present invention.
In the figure: 1-box body, 2-automatic control system, 21-data acquisition module, 22-control system processor, 23-data analysis module, 24-data processing module, 25-data transmission module, 26-remote control unit, 27-automatic cutting unit, 3-base, 4-workbench, 5-box door, 6-conveying device, 7-conveying unit, 71-supporting rod, 72-first rotating rod, 73-conveying roller, 8-flattening mechanism, 81-front side plate, 82-rear side plate, 83-through groove, 84-first supporting rod, 85-second supporting rod, 86-first gear, 87-second gear, 88-first rotating plate, 89-second rotating plate, 810-first sliding groove, 811-a second rotating rod, 812-a pressing roller, 813-a rotating rod, 9-a cutting mechanism, 91-a supporting plate, 92-a transmission box, 93-a first motor, 94-a first rotating shaft, 95-a threaded rod, 96-a supporting bearing, 97-a transmission sleeve, 98-a moving block, 99-a third supporting rod, 910-an air cylinder, 911-a push rod, 912-a cutting blade, 10-a material receiving and smoothing mechanism, 101-a supporting frame, 102-a second motor, 103-a second rotating shaft, 104-a material winding roller, 105-a third rotating shaft, 106-a smoothing roller, 107-a sliding block, 108-a second sliding groove and 109-a spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: the conveying and cutting integrated system applied to intelligent functional film production comprises a box body 1 and an automatic control system 2, wherein the automatic control system 2 enables the production work to be more automatic and intelligent, a base 3 is fixedly connected to the bottom of the box body 1, a workbench 4 is fixedly connected to the top of the box body 1, a box door 5 is fixedly and rotatably connected to the front side of the box body 1, a conveying device 6 is arranged inside the workbench 4, the conveying device 6 is an existing film transmission device, a conveying unit 7 is arranged on the left side of the box body 1, a flattening mechanism 8 is arranged on the left side of the top of the workbench 4, a cutting mechanism 9 is arranged above the flattening mechanism 8, and a material receiving and flattening mechanism 10 is arranged on the right side of the top of the workbench 4;
the conveying unit 7 comprises two supporting rods 71 which are symmetrical in front and back sides, a first rotating rod 72 is rotatably connected between the opposite sides of the two supporting rods 71, a conveying roller 73 is fixedly connected to the outer surface of the first rotating rod 72, and the conveying roller 73 is used for conveying film products and plays roles in conveying, positioning and supporting;
the flattening mechanism 8 comprises a front side plate 81 and a rear side plate 82, the bottoms of the front side plate 81 and the rear side plate 82 are fixedly connected with the top of the workbench 4, through grooves 83 are formed in the surfaces of the front side plate 81 and the rear side plate 82, the through grooves 83 facilitate the movement of a second rotating rod 811, the rear side of the rear side plate 82 is fixedly connected with a first supporting rod 84 and a second supporting rod 85, a first gear 86 is fixedly connected to the outer surface of the first supporting rod 84, a second gear 87 is fixedly connected to the outer surface of the second supporting rod 85, the outer surface of the first gear 86 is meshed with the outer surface of the second gear 87, a first rotating plate 88 is fixedly connected to one side of the first gear 86, a second rotating plate 89 is fixedly connected to one side of the second gear 87, first sliding grooves 810 are formed in the surfaces of the first rotating plate 88 and the second rotating plate 89, the first sliding grooves 810 are in sliding clamping connection with the second rotating rod 811, the inner surfaces of the two first sliding grooves, outer fixed surface of second bull stick 811 is connected with compressing roller 812, compressing roller 812 can not harm the membrane class product, one side of first bull stick 88 and be located one side fixedly connected with dwang 813 of first spout 810, through being provided with flattening mechanism 8, utilize second bull stick 811 and compressing roller 812 to compress tightly, curb plate 81 before the cooperation, posterior lateral plate 82, logical groove 83, first branch 84, second branch 85, first gear 86, second gear 87, first bull stick 88 and have second rotor plate 89, thereby when receiving the material and will ending, compress tightly the functional film product, skew when not only can avoiding cutting, and can avoid wrinkling of functional film product, make more smooth and easy cut, the efficiency of carrying the cutting has been accelerated.
Referring to fig. 5-7, the cutting mechanism 9 includes two support plates 91 that are symmetrical front and back, the support plates 91 are used to support a transmission box 92, bottoms of the two support plates 91 are respectively fixedly connected to tops of the front side plate 81 and the rear side plate 82, the transmission box 92 is fixedly connected between tops of the two support plates 91, a first motor 93 is fixedly connected to a rear side of the transmission box 92, the first motor 93 is a three-phase asynchronous motor, the first motor 93 is electrically connected to an external power source, a first rotating shaft 94 is fixedly connected to a surface of an output shaft of the first motor 93 through a shaft coupler, one end of the first rotating shaft 94 penetrates through the transmission box 92 and extends into the transmission box 92, one end of the first rotating shaft 94 is fixedly connected to a threaded rod 95, the threaded rod 95 can bear the weight of the cutting device, one end of the threaded rod 95 is rotatably connected to a support bearing 96, one side of the support bearing 96 is, the outer surface of the threaded rod 95 is connected with a transmission sleeve 97 through threads, the outer surface of the transmission sleeve 97 is fixedly connected with a moving block 98, the moving block 98 is connected with the inner surface of the transmission box 92 in a sliding manner, the bottom of the moving block 98 is fixedly connected with a third supporting rod 99, the bottom end of the third supporting rod 99 penetrates through the transmission box 92 and extends to the outside of the transmission box 92, the bottom end of the third supporting rod 99 is fixedly connected with a cylinder 910, the cylinder 910 is electrically connected with an external power supply, the bottom of the cylinder 910 is connected with a push rod 911 in a sliding manner, the bottom end of the push rod 911 is fixedly connected with a cutting blade 912, through the arrangement of the cutting mechanism 9, the first motor 93 is used for driving the first rotating shaft 94 to rotate, and the cylinder 910 is used for pushing the push rod 911 to move, and the threaded rod 95, the transmission sleeve 97, the moving block 98, meanwhile, the traditional one-time cutting is avoided, so that the cutting is more accurate and neat, and the attractiveness of the product is greatly maintained.
Referring to fig. 8, the material receiving and smoothing mechanism 10 includes a supporting frame 101, a second motor 102 is fixedly connected to a rear side of the supporting frame 101, the second motor 102 is a three-phase asynchronous motor, the second motor 102 is electrically connected to an external power source, a second rotating shaft 103 is fixedly connected to a surface of an output shaft of the second motor 102 through a coupling, one end of the second rotating shaft 103 penetrates through the supporting frame 101 and extends to one side of the supporting frame 101 to be rotatably connected to an inner surface of the supporting frame 101, a material winding roller 104 is fixedly connected to an outer surface of the second rotating shaft 103, the material winding roller 104 is used for packaging a product, a third rotating shaft 105 is movably connected to an inner portion of the supporting frame 101 and above the second rotating shaft 103, a smoothing roller 106 is fixedly connected to an outer surface of the third rotating shaft 105, the smoothing roller 106 is in contact with a surface of a film product and does not damage the film product, both front and rear ends of the, second spout 108 has been seted up to the internal surface of support frame 101, slider 107 and the slip joint of second spout 108, the internal surface of second spout 108 and the surface sliding connection of slider 107, the top fixedly connected with spring 109 of slider 107, the top of spring 109 and the top fixed connection of second spout 108 internal surface, through being provided with receipts material and smoothing mechanism 10, utilize second motor 102 to drive the rotation of second pivot 103, the cooperation is around material roller 104, third pivot 105, smooth roller 106, slider 107, second spout 108 and spring 109, not only can play and smooth the meshing to material tail department, make the incision can paste neatly, and can control the corresponding receipts material volume, it is the same basically to keep every volume of collecting around material roller 104, corresponding operation process has been reduced.
Referring to fig. 9, the automatic control system 2 includes a data acquisition module 21, a control system processor 22, a data analysis module 23, a data processing module 24, a data transmission module 25, a remote control unit 26 and an automatic cutting unit 27, an output end of the data acquisition module 21 is connected to an input end of the control system processor 22, the data acquisition module 21 is an YL6800 type data collector, an output end of the control system processor 22 is connected to an input end of the data analysis module 23, the control system processor 22 is an ARM9 series processor, an output end of the data analysis module 23 is connected to an input end of the data processing module 24, an output end of the data processing module 24 is connected to an input end of the data transmission module 25, an output end of the remote control unit 26 is connected to an input end of the control system processor 22, an output end of the data analysis module 23 is connected to an input end of the automatic cutting unit 27, through being provided with automated control system 2, utilize remote control unit 26 to control system processor 22 in real time and carry out work to through data analysis module 23, data processing module 24 and data transmission module 25's analysis processes, thereby realize intelligent functional membrane production, make the operation integration moreover, very big quickening the work efficiency of this production, improved the quality and the pleasing to the eye degree of product simultaneously.
Referring to fig. 10, the present invention also discloses a method for applying to the conveying and cutting integrated system for the production of intelligent functional films, which specifically comprises the following steps:
s1, remote operation: the data acquisition module 21 in the automatic control system 2 is used for detecting data, the remote control unit 26 is used for controlling the control system processor 22 to work in real time, and the data analysis module 23, the data processing module 24 and the data transmission module 25 are used for analyzing and processing, so that the operations of conveying, compacting, cutting, receiving and flattening are performed;
s2, conveying: conveying the processed film products to a conveying device 6 at the top of the workbench 4 through a conveying roller 73, and receiving materials through a receiving flattening mechanism 10;
s3, compacting: the rotating rod 813 is automatically turned, so that the first rotating plate 88 is driven to rotate around the first supporting rod 84, the first gear 86 is driven to rotate, then the first gear 86 drives the second gear 87 and the second rotating plate 89 to rotate, at this time, the first rotating plate 88 and the second rotating plate 89 drive the second rotating rod 811 and the pressing roller 812 to press down the product, and the second rotating rod 811 slides inside the first sliding chute 810;
s4, cutting: starting the first motor 93, driving the first rotating shaft 94 and the threaded rod 95 to rotate by using the first motor 93, and driving the transmission sleeve 97 and the moving block 98 to move by using the threaded rod 95, wherein the cylinder 910 is started, the push rod 911 and the cutting blade 912 are pushed by using the cylinder 910 to move downwards until the push rod contacts with a product, and the product is cut by moving the moving block 98;
s5, receiving and flattening work: the second motor 102 is started, the second motor 102 is utilized to drive the second rotating shaft 103 to rotate, so that the material winding roller 104 receives the material, meanwhile, the spring 109 can extrude the third rotating shaft 105, the smoothing roller 106 is in contact with the product, and in the continuous material receiving process, the smoothing roller 106 is extruded until the top of the inner surface of the second sliding groove 108 to perform blanking.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Be applied to transport of intelligent function membrane class production and cut integrated system, including box (1) and automated control system (2), the bottom fixedly connected with base (3) of box (1), top fixedly connected with workstation (4) of box (1), the fixed rotation of front side of box (1) is connected with chamber door (5), the inside of workstation (4) is provided with conveyer (6), its characterized in that: a conveying unit (7) is arranged on the left side of the box body (1), a flattening mechanism (8) is arranged on the left side of the top of the workbench (4), a cutting mechanism (9) is arranged above the flattening mechanism (8), and a material receiving flattening mechanism (10) is arranged on the right side of the top of the workbench (4);
the conveying unit (7) comprises two supporting rods (71) which are symmetrical in front and back, a first rotating rod (72) is rotatably connected between opposite sides of the two supporting rods (71), and a conveying roller (73) is fixedly connected to the outer surface of the first rotating rod (72);
the pressing mechanism (8) comprises a front side plate (81) and a rear side plate (82), the bottoms of the front side plate (81) and the rear side plate (82) are fixedly connected with the top of the workbench (4), the surfaces of the front side plate (81) and the rear side plate (82) are provided with through grooves (83), the rear side of the rear side plate (82) is fixedly connected with a first supporting rod (84) and a second supporting rod (85), the outer surface of the first supporting rod (84) is fixedly connected with a first gear (86), the outer surface of the second supporting rod (85) is fixedly connected with a second gear (87), the outer surface of the first gear (86) is meshed with the outer surface of the second gear (87), one side of the first gear (86) is fixedly connected with a first rotating plate (88), one side of the second gear (87) is fixedly connected with a second rotating plate (89), the surfaces of the first rotating plate (88) and the second rotating plate (89) are provided with first sliding grooves (810), the inner surface of the two first sliding grooves (810) is connected with a second rotating rod (811) in a sliding mode, the outer surface of the second rotating rod (811) is fixedly connected with a pressing roller (812), and one side of the first rotating plate (88) is fixedly connected with a rotating rod (813) located on one side of the first sliding grooves (810).
2. The conveying and cutting integrated system applied to intelligent functional film production according to claim 1, is characterized in that: two backup pads (91) including symmetry around in cutting mechanism (9), two the bottom of backup pad (91) respectively with the top fixed connection of preceding curb plate (81) and posterior lateral plate (82), two fixedly connected with transmission case (92) between the top of backup pad (91).
3. The conveying and cutting integrated system applied to intelligent functional film production according to claim 2, is characterized in that: the rear side fixedly connected with first motor (93) of transmission case (92), the surface of first motor (93) output shaft passes through shaft coupling fixedly connected with first pivot (94), the inside that transmission case (92) and extend to transmission case (92) is run through to the one end of first pivot (94), the one end fixedly connected with threaded rod (95) of first pivot (94).
4. The conveying and cutting integrated system applied to intelligent functional film production according to claim 3, wherein: one end of the threaded rod (95) is rotatably connected with a supporting bearing (96), one side of the supporting bearing (96) is fixedly connected with the inner wall of the transmission box (92), the outer surface of the threaded rod (95) is in threaded connection with a transmission sleeve (97), the outer surface of the transmission sleeve (97) is fixedly connected with a moving block (98), and the bottom of the moving block (98) is fixedly connected with a third supporting rod (99).
5. The conveying and cutting integrated system applied to intelligent functional film production according to claim 4, wherein: the bottom of third branch (99) runs through transmission case (92) and extends to the outside of transmission case (92), the bottom fixedly connected with cylinder (910) of third branch (99), the bottom sliding connection of cylinder (910) has push rod (911), the bottom fixedly connected with of push rod (911) cuts out blade (912).
6. The conveying and cutting integrated system applied to intelligent functional film production according to claim 1, is characterized in that: receive material and smooth mechanism (10) including support frame (101), rear side fixedly connected with second motor (102) of support frame (101), shaft coupling fixedly connected with second pivot (103) are passed through to the surface of second motor (102) output shaft, the one end of second pivot (103) runs through support frame (101) and extends to one side of support frame (101) and is connected with the internal surface rotation of support frame (101), the external surface fixedly connected with of second pivot (103) winds material roller (104).
7. The conveying and cutting integrated system applied to intelligent functional film production according to claim 6, wherein: the utility model discloses a smooth roller, including support frame (101), the inside of support frame (101) and the top swing joint that is located second pivot (103) have third pivot (105), the outer fixed surface of third pivot (105) is connected with smooths roller (106), both ends are all rotated around third pivot (105) and are connected with slider (107), second spout (108) have been seted up to the internal surface of support frame (101), the internal surface of second spout (108) and the surface sliding connection of slider (107), the top fixedly connected with spring (109) of slider (107), the top of spring (109) and the top fixed connection of second spout (108) internal surface.
8. The conveying and cutting integrated system applied to intelligent functional film production according to claim 1, is characterized in that: the automatic cutting device is characterized in that the automatic control system (2) comprises a data acquisition module (21), a control system processor (22), a data analysis module (23), a data processing module (24), a data transmission module (25), a remote control unit (26) and an automatic cutting unit (27), the output end of the data acquisition module (21) is connected with the input end of the control system processor (22), and the output end of the control system processor (22) is connected with the input end of the data analysis module (23).
9. The conveying and cutting integrated system applied to intelligent functional film production according to claim 8, wherein: the output end of the data analysis module (23) is connected with the input end of the data processing module (24), the output end of the data processing module (24) is connected with the input end of the data transmission module (25), the output end of the remote control unit (26) is connected with the input end of the control system processor (22), and the output end of the data analysis module (23) is connected with the input end of the automatic cutting unit (27).
10. The method of the conveying and cutting integrated system applied to the production of intelligent functional films is characterized in that: the method specifically comprises the following steps:
s1, remote operation: the data acquisition module (21) in the automatic control system (2) is used for detecting data, the remote control unit (26) is used for controlling the processor (22) of the control system to work in real time, and the data analysis module (23), the data processing module (24) and the data transmission module (25) are used for analyzing and processing, so that the operations of conveying, compacting, cutting, receiving and flattening are performed;
s2, conveying: conveying the processed film products to a conveying device (6) at the top of a workbench (4) through a conveying roller (73), and receiving materials through a receiving flattening mechanism (10);
s3, compacting: the rotating rod (813) is automatically turned, so that the first rotating plate (88) is driven to rotate by taking the first support rod (84) as a center, the first gear (86) is driven to rotate, then the first gear (86) drives the second gear (87) and the second rotating plate (89) to rotate, the second rotating rod (811) and the pressing roller (812) are driven by the first rotating plate (88) and the second rotating plate (89) to press products downwards, and the second rotating rod (811) slides in the first sliding chute (810);
s4, cutting: starting a first motor (93), driving a first rotating shaft (94) and a threaded rod (95) to rotate by using the first motor (93), and driving a transmission sleeve (97) and a moving block (98) to move by suddenly driving the threaded rod (95), wherein a cylinder (910) is started, a push rod (911) and a cutting blade (912) are pushed by using the cylinder (910) to move downwards until the push rod is contacted with a product, and the product is cut by moving the moving block (98);
s5, receiving and flattening work: the second motor (102) is started, the second motor (102) is utilized to drive the second rotating shaft (103) to rotate, so that the material is collected around the material roller (104), meanwhile, the spring (109) can extrude the third rotating shaft (105), the smoothing roller (106) is in contact with a product, and in the continuous material collecting process, the smoothing roller (106) is extruded until the top of the inner surface of the second sliding groove (108) to perform blanking.
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Application publication date: 20210507 |