CN112756503A - Wire bending forming machine and working method thereof - Google Patents

Wire bending forming machine and working method thereof Download PDF

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Publication number
CN112756503A
CN112756503A CN202011637859.5A CN202011637859A CN112756503A CN 112756503 A CN112756503 A CN 112756503A CN 202011637859 A CN202011637859 A CN 202011637859A CN 112756503 A CN112756503 A CN 112756503A
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CN
China
Prior art keywords
wire
rotating
rotary
straightening
pressing
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Pending
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CN202011637859.5A
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Chinese (zh)
Inventor
魏战廷
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Changzhou Hui Ting Machinery Co ltd
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Changzhou Hui Ting Machinery Co ltd
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Application filed by Changzhou Hui Ting Machinery Co ltd filed Critical Changzhou Hui Ting Machinery Co ltd
Priority to CN202011637859.5A priority Critical patent/CN112756503A/en
Publication of CN112756503A publication Critical patent/CN112756503A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/004Bending wire other than coiling; Straightening wire by means of press-type tooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • B21F1/026Straightening and cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Abstract

The invention belongs to the technical field of bending forming, and particularly relates to a wire bending forming machine and a working method thereof. This wire rod bending machine includes: a work table; the rotary straightening mechanism, the wire feeding mechanism, the first forming mechanism and the rotary translation mechanism are sequentially arranged on the workbench; the rotary straightening mechanism is suitable for straightening wires; the wire feeding mechanism is suitable for feeding the straightened wire into the first forming mechanism; the first forming mechanism is suitable for primarily bending and cutting off the wire; the rotary translation is suitable for clamping, translating and rotating the wire rod subjected to primary bending by an angle; the mechanical arm is positioned above the workbench and used for conveying the wire rods with the rotating angles to the pressing wire rotating mechanism; the pressing wire rotating mechanism is positioned below the workbench and is used for clamping and rotating the wire rod after the rotation angle; and a second forming mechanism located below the workbench for bending and forming the wire rod with the rotating angle again.

Description

Wire bending forming machine and working method thereof
Technical Field
The invention belongs to the technical field of bending forming, and particularly relates to a wire bending forming machine and a working method thereof.
Background
The steel wire bending equipment is mainly used for processing or preprocessing wires such as steel wires, iron wires and the like, can straighten the wires which are wound and bent, and can bend linear wires to achieve a certain preset bending effect. In a traditional steel wire bending machine, a workpiece die is divided into an upper half die and a lower half die, the lower half die is fixed on a table top of a workbench, the upper half die is arranged right above the lower half die, when steel wire bending operation is carried out, a workpiece to be bent is placed on the lower half die, and then an oil cylinder is used for driving the upper half die to descend to be matched with the lower half die, so that the workpiece can be bent and formed; when the steel wire is bent, one end part of the steel wire is abutted against the abutting plate, then the operating device is directly rotated, and the abutting frame and the mounting frame are arranged in a sliding manner, so that the bending action can be finished; but can not be fine in the in-process of carrying the steel wire and make the steel wire be in the state of straight line and carry, corresponding equipment is simple simultaneously, can't carry out continuous effect of buckling to the steel wire, leads to can't carrying out continuous process of buckling to the steel wire to influence the process that the steel wire buckled in succession, lead to taking effect efficiency to reduce.
Disclosure of Invention
The invention provides a wire bending forming machine and a working method thereof.
In order to solve the above technical problem, the present invention provides a molding machine, including: a work table; the rotary straightening mechanism, the wire feeding mechanism, the first forming mechanism and the rotary translation mechanism are sequentially arranged on the workbench; the rotary straightening mechanism is suitable for straightening wires; the wire feeding mechanism is suitable for feeding the straightened wire into the first forming mechanism; the first forming mechanism is suitable for primarily bending and cutting off the wire; the rotary translation is suitable for clamping, translating and rotating the wire rod subjected to primary bending by an angle; the mechanical arm is positioned above the workbench and used for conveying the wire rods with the rotating angles to the pressing wire rotating mechanism; the pressing wire rotating mechanism is positioned below the workbench and is used for clamping and rotating the wire rod after the rotation angle; and a second forming mechanism located below the workbench for bending and forming the wire rod with the rotating angle again.
Further, the rotary straightening mechanism comprises: at least two rotary straightening assemblies arranged in series; the wire is suitable for being straightened sequentially through the two rotary straightening assemblies; the rotating alignment assembly includes: a rotating shaft having a hollow interior adapted for a wire to pass therethrough; the rotating motor drives the rotating shaft to rotate; the straightening module is movably arranged on the outer side of the middle part of the rotating shaft; the rotating shaft is suitable for being driven by a rotating motor and straightening the wire rods penetrating through the rotating shaft through the straightening module.
Further, the alignment module includes: the adjusting blocks are positioned on the rotating shaft; at least two straightening blocks which are positioned at the inner sides of the corresponding adjusting blocks; the adjusting block is suitable for driving each straightening block to move along the radial direction of the rotating shaft so as to enable each straightening block to approach or depart from a convergence point of the straightening block; and the convergence point of each straightening block is positioned on the central axis of the rotating shaft.
Further, the wire feeding mechanism includes: the wire feeding box body is provided with openings at two sides; the first wire feeding rollers are positioned in the wire feeding box body so as to input wires from an opening at one side of the wire feeding box body; the second wire feeding rollers are positioned outside the wire feeding box body so as to lead out the wire from the opening at the other side of the wire feeding box body; and the third wire feeding rollers are positioned outside the wire feeding box body and used for conveying the wires led out of the wire feeding box body to the first forming mechanism.
Further, the rotational-translational mechanism includes: the translation module is slidably mounted on the workbench; the rotary clamping module is positioned on the translation module and is arranged close to the wire feeding mechanism so as to clamp one end of a wire; the translation module is suitable for driving the rotary clamping module to move so that the rotary clamping module clamps one end of the wire and pulls the wire to translate along the workbench, and at the moment, the first forming mechanism is suitable for cutting off the wire.
Further, the translation module includes: the linear guide rail is laid on the workbench; the linear sliding table is positioned on the linear guide rail; the translation motor drives the linear sliding table to move along the linear guide rail through the screw rod; the rotary clamping module comprises: the rotary cylinder seat is arranged on the linear sliding table; the rotary cylinder is arranged on the rotary cylinder seat and used for rotating the wire; and the rotary chuck is positioned on the rotary cylinder and used for clamping one end of the wire.
Further, the rotational translation mechanism further comprises a manual module; the manual module includes: the translation bottom plate is arranged on the linear guide rail through a plurality of sliding blocks and is used for installing the linear sliding table; the manual shaft is positioned on any slide block; the hand wheel is positioned on the manual shaft; and the hand wheel is rotated, and the manual shaft drives the translation bottom plate to move through the sliding block so as to adjust the horizontal displacement of the rotary clamping mechanism.
Further, the line mechanism that changes compresses tightly includes: the wire pressing module is used for pressing the wire in the radial direction; the wire rotating module is arranged opposite to the wire pressing module so as to rotate the wire rod by an angle.
Further, the line ball module includes: a wire pressing motor; the wire pressing gear is driven by a wire pressing motor to rotate; the pressing shaft is positioned in the line pressing gear; the inner side of the wire pressing gear is provided with an eccentric part which can drive a pressing shaft to press the wire downwards when rotating; the transfer line module includes: a wire-turning motor; the line rotating gear is fixed on the line pressing gear; the wire rotating motor is suitable for driving the wire rotating gear to rotate so as to drive the wire pressing gear to synchronously rotate through the wire rotating gear.
In a second aspect, the present invention also provides a method of operating a molding machine, comprising: straightening the wire rod by a rotary straightening mechanism; sending the straightened continuous wire rod into a first forming mechanism through a wire feeding mechanism; bending and cutting off the wire rod for the first time through an upper end forming mechanism; rotating the primarily bent wire rod by a rotating and clamping mechanism; bending and molding the wire rod after the rotation angle again through a second molding mechanism; and ejecting the wire rod which is bent and formed again to the storage rack through the pressing wire rotating mechanism.
The forming machine has the beneficial effects that the forming machine can be used for straightening wires through the rotary straightening mechanism; sending the straightened continuous wire rod into a first forming mechanism through a wire feeding mechanism; bending and cutting off the wire rod for the first time through an upper end forming mechanism; rotating the primarily bent wire rod by a rotating and clamping mechanism; bending and molding the wire rod after the rotation angle again through a second molding mechanism; and the wire rod which is bent and formed again is discharged to the storage rack through the pressing wire rotating mechanism, so that the repeated bending process of the continuous wire rod can be realized, the bending requirements of different angles and positions can be met, the continuous working can be realized, the time interval between the working procedures is short, and the working efficiency is high.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a front view of the molding machine of the present invention;
FIG. 2 is a top view of the molding machine of the present invention;
FIG. 3 is a functional block diagram of the molding machine of the present invention;
FIG. 4 is a front view of the pinch turn-wire mechanism;
FIG. 5 is a left side view of the pinch turn-wire mechanism;
FIG. 6 is a front view of the line ball gear;
FIG. 7 is a left side view of the line ball gear;
FIG. 8 is a front view of the hold down shaft;
FIG. 9 is a front view of another hold down shaft;
FIG. 10 is a front view of the hold down pin;
FIG. 11 is a front view of the transfer gear;
FIG. 12 is a left side view of the transfer gear;
FIG. 13 is a front view of the motor gear;
FIG. 14 is a front view of the rotational-translational mechanism;
FIG. 15 is a top view of the rotational-translational mechanism;
FIG. 16 is a schematic structural view of a linear slide;
FIG. 17 is a top view of the rotary cylinder;
FIG. 18 is a front view of the rotary cylinder;
FIG. 19 is a top view of the rotary cylinder block;
FIG. 20 is a front view of the rotary cylinder block;
FIG. 21 is a top view of the cylinder mount;
FIG. 22 is a front view of the cylinder mount;
FIG. 23 is a front view of the rotating alignment mechanism;
FIG. 24 is a top view of the rotating alignment mechanism;
fig. 25 is an axial sectional view of the rotary shaft;
FIG. 26 is a cross-sectional view of FIG. 25;
FIG. 27 is a schematic view of the structure of the rotating shaft;
FIG. 28 is a cross-sectional view of FIG. 27;
FIG. 29 is a front view of the adjustment block;
FIG. 30 is a cross-sectional view of the adjustment block;
FIG. 31 is a cross-sectional view of the alignment block;
FIG. 32 is a front view of the alignment block;
FIG. 33 is a cross-sectional view of the rotating bearing housing;
FIG. 34 is a cross-sectional view of a rotating bearing housing end cap;
FIG. 35 is a cross-sectional view of a rotating shaft spacer;
in the figure:
the work bench (1000) is provided with a working table,
a rotary alignment mechanism 2000, a rotary alignment assembly 2100, a rotary shaft 2110, a rotary bearing 2111, a rotary bearing 2112, a rotary bearing end cap 2113, a rotary shaft spacer 2114, a central axis 2115 of the rotary shaft 2110, a rotary motor 2120, an alignment module 2130, an adjustment block 2131, an alignment block 2132, an adjustment screw 2133, a case baffle 2141, a rotary case 2140, a motor fixing plate 2150, a fastener 2200, a long fixing plate 2300,
the wire feeding mechanism (3000) is provided with a wire feeding mechanism,
the first molding mechanism 4000 is used to mold the mold,
a rotary translation mechanism 5000, a translation module 5100, a linear guide rail 5110, a linear sliding table 5120, a translation motor 5130, a rotary clamping module 5200, a rotary cylinder seat 5210, a rotary cylinder 5220, a rotary chuck 5230, a cylinder fixing frame 5240, a translation bottom plate 5310 and a sliding block 5320,
the mechanical arm 6000 is provided with a plurality of mechanical arms,
a pressing wire rotating mechanism 7000, a wire pressing module 7100, a wire pressing motor 7110, a wire pressing gear 7120, an eccentric part 7121, a pressing shaft 7130, a pressing position 7131, a pressing pin 7140, a wire rotating module 7200, a wire rotating motor 7210, a wire rotating gear 7220, a pressing shaft hole 7221, a wire clamping hole 7300, a motor gear 7400,
the second molding mechanism 8000,
a wire 9000.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The present embodiment 1 provides a molding machine including: a work table 1; a rotary straightening mechanism 2000, a wire feeding mechanism 3000, a first forming mechanism 4000 and a rotary translation mechanism 5000 which are sequentially arranged on the workbench 1000; the rotary straightening mechanism 2000 is adapted to straighten a wire 9000; the wire feeding mechanism 3000 is adapted to feed the straightened wire 9000 into the first forming mechanism 4000; the first forming mechanism 4000 is adapted to bend and cut a wire 9000 for the first time; the rotary translation mechanism 5000 is adapted to rotate the wire 9000 subjected to primary bending by an angle; a robot arm 6000 above the table 1000 to transfer the wire 9000 rotated by the angle to the pressing and wire-turning mechanism 7000; a pressing wire-turning mechanism 7000 which is located below the workbench 1000 to clamp the wire 9000 rotated by the angle; and a second forming mechanism 8000 that is positioned below the table 1000 and bends the wire 9000 having rotated the angle again.
Optionally, the rotary straightening mechanism 2000, the wire feeding mechanism 3000, and the first forming mechanism 4000 are located on the same straight line, so as to ensure that the wire 9000 can maintain good linearity in the straightening and conveying processes. In the present application, the first forming mechanism is a conventional bending forming mechanism, and generally drives a bending head to rotate through an output shaft of a motor to bend a wire, or a bending forming device of a wire forming machine disclosed in patent No. CN201721163291.1 is suitable for bending a wire (such as a steel wire).
As an alternative embodiment of the pressing wire-turning mechanism.
Referring to fig. 2 to 13, the pressing and wire-turning mechanism 7000 includes: the wire pressing module 7100 is used for pressing the wire 9000 in the radial direction; the wire rotating module 7200 is opposite to the wire pressing module 7100, so that the wires 9000 are rotated by a certain angle.
Referring to fig. 6-10, the wire pressing module 7100 includes: a wire pressing motor 7110; the wire pressing gear 7120 is driven by a wire pressing motor 7110 to rotate; a pressing shaft 7130 positioned in the pressing line gear 7120; an eccentric portion 7121 is arranged on the inner side of the pressing line gear 7120, and the pressing shaft 7130 is periodically driven to press the wire 9000 downwards when the pressing line gear 7120 rotates.
Referring to fig. 2, 8 and 9, a hold-down pin 7140 is disposed at an upper end of the hold-down shaft 7130, a hold-down position 7131 is disposed at a lower end of the hold-down shaft 7130, and the hold-down position 7131 is in a concave arc shape and is adapted to an outer profile of a wire. The top of the hold-down pin 7140 is arc-shaped to reduce the friction force against the inner side of the hold-down gear 7120, and at the same time, the eccentric part is facilitated to move to the top of the hold-down pin 7140, so that the hold-down pin 7140 presses down the hold-down shaft 7130.
Referring to fig. 2, 11 and 12, the wire-turning module 7200 includes: a rotary electric machine 7210; a line rotating gear 7220 fixed on the line pressing gear 7120; the line rotating motor 7210 is adapted to drive the line rotating gear 7220 to rotate, so as to drive the line pressing gear 7120 to rotate synchronously through the line rotating gear 7220.
Further, as shown in fig. 7 and 12, the rotating gear 7220 and the thread pressing gear 7120 are respectively provided with a corresponding thread locking hole 7300; the two wire-catching holes 7300 are located at the same level to catch the wire 9000. The wire clamping hole 7300 is a flared hole, and the upper hole wall of the flared hole is slightly inclined upwards so as to be suitable for spitting or swallowing a wire. Specifically, the wire rotating gear and the wire pressing gear are hollow so as to be suitable for a wire to pass through. The wire rotating gear 7220 is in an approximately concave shape, and a through hole 7221 is formed in the upper surface of the wire rotating gear to allow a pressing shaft to enter the wire rotating gear to press wires.
The pressing wire rotating mechanism of the embodiment presses the wire rod along the radial direction through the wire pressing module, and then rotates the wire rod by the wire rotating angle through the wire rotating module so as to be used for re-forming, so that the continuous process of multiple bending of the wire rod is realized, and the production efficiency is improved.
As an alternative embodiment of the rotational-translational mechanism.
Referring to fig. 14 to 22, the rotational-translation mechanism 5000 includes: a translation module 5100 slidably mounted on the worktable 1000; a rotary clamping module 5200 disposed on the translation module 5100 and near the wire feeding mechanism 3000 to clamp one end of the wire 9000; the translation module 5100 is adapted to move the rotary clamping module 5200 such that the rotary clamping module 5200 clamps an end of the wire 9000 and pulls the wire 9000 to translate along the table.
Referring to fig. 14 and 18, the translation module 5100 includes: a linear guide 5110 laid on the table 1000; a linear sliding table 5120 located on the linear guide 5110; the translation motor 5130 drives the linear sliding table 5120 to move along the linear guide rail 5110 through the screw rod.
Optionally, translation motor for example but not limited to servo motor when the one end of the tight wire rod of rotary clamping module, drives linear slip table 5120 through the lead screw and moves along linear guide 5110 to drive the motion of rotary clamping module, with the wire rod translation to assigned position, then rotatory certain angle of the tight module of rotary clamping module of rethread, can be used to the fashioned demand of secondary bending.
Referring to fig. 14, 17-22, the rotary clamping module 5200 includes: a rotary cylinder block 5210 mounted on the linear sliding table 5120; a rotary cylinder 5220 mounted on the rotary cylinder block 5210 for rotating the wire 9000; a rotating collet 5230, located on the rotating cylinder 5220, is used to grip one end of the wire 9000.
Optionally, the rotary cylinder block 5210 is adapted to fixedly mount the rotary cylinder block 5220 via a cylinder mount 5240. Alternatively, the rotating collet 5230 is a conventional one, as long as it performs the function of clamping the wire, such as a clamping block.
In this case, the translation module 5100 and the rotation clamping module 5200 can be both mounted on a translation base plate 5310, and the translation base plate 5310 is mounted on a linear guide 5110 through a plurality of sliders 5320. Through the position of manual adjustment translation bottom plate to the horizontal displacement of the whole rotatory translation mechanism of control, with the cutting distance of adjustment wire rod after the primary forming, be applicable to the wire rod of different length and buckle.
The rotary translation mechanism of this embodiment presss from both sides the one end of tight wire rod through the rotary clamping module after the primary forming, drives the rotary clamping module through the translation module and moves to the messenger pulls the wire rod along the workstation translation, can realize the change of wire rod position and angle, with the adaptation requirement of reforming, thereby realizes the continuous process of buckling of make-up machine.
As an alternative to the rotational alignment mechanism.
Referring to fig. 23 and 24, the rotating alignment mechanism 2000 includes: at least two rotating alignment assemblies 2100 arranged in series; wire 9000 is adapted to be sequentially straightened by two rotary straightening assemblies 2100.
Optionally, referring to fig. 23, each rotating alignment assembly 2100 is adapted to be secured to an elongated securing plate 2300 by fasteners 2200 to facilitate maintaining the same level and height.
Alternatively, referring to fig. 23-32, the rotating alignment assembly 2100 includes: a rotary shaft 2110 having a hollow interior adapted for a wire 9000 to pass through; a rotary motor 2120 for driving the rotary shaft 2110 to rotate; a straightening module 2130 movably arranged at the outer side of the middle part of the rotating shaft 2110; the rotating shaft 2110 is adapted to be driven by a rotating motor 2120, and aligns a wire 9000 passing through the rotating shaft via an aligning module 2130.
Optionally, referring to fig. 25-32, the alignment module 2130 includes: a plurality of adjusting blocks 2131 located on the rotating shaft 2110; at least two straightening blocks 2132 positioned inside corresponding adjusting blocks 2131; the adjusting block 2131 is adapted to drive each straightening block 2132 to move along the radial direction of the rotating shaft 2110, so that each straightening block 2132 approaches or departs from a convergence point thereof; and the point of convergence of each alignment block 2132 is on the central axis 2115 of the rotating shaft 2110. Specifically, the adjusting blocks are divided into a middle adjusting block and two end adjusting blocks to drive the straightening block to move. The structure of the two end adjusting blocks is similar to that of the middle adjusting block.
Specifically, referring to fig. 25 to 28, an adjusting screw 2133 is provided on the adjusting block 2131, so that the distance between two oppositely disposed adjusting blocks is adjusted by the adjusting screw 2133, and the internal space of the straightening block 2132 is further adjusted, so as to adapt to wires with different diameters, and of course, the straightening effect of the wires can also be adjusted by this way.
Optionally, referring to fig. 24, the rotating alignment assembly 2100 further comprises: a rotary case 2140 having a rotary shaft 2110 installed therein; a motor fixing plate 2150 located outside the rotating case 2140 and used for mounting a rotating motor 2120; and the rotary motor 2120 is disposed in parallel with the rotary shaft 2110 to rotate the rotary shaft 2110 through a pulley.
Referring to fig. 24, two ends of the rotating case 2140 are provided with case baffles 2141; the rotating shaft 2110 has both ends adapted to protrude from the rotating case 2140 and is mounted on the case guard 2141 by a rotating bearing 2111.
Referring to fig. 23, 32-35, the rotating alignment assembly 2100 further includes: a rotary bearing seat 2112, a rotary bearing seat end cap 2113, and a rotary shaft spacer 2114 provided at opposite distal ends of the two rotary shafts 2110, respectively; the rotating bearing seat 2112 is positioned between the rotating bearing 2111 and the box body baffle 2141, so that the rotating bearing is installed, and the stability of the rotating shaft in the rotating process is improved; the end cover 2113 of the rotating bearing seat is covered on the end part of the rotating shaft 2110 so as to improve the sealing performance of the rotating shaft; and a rotating shaft spacer 2114 is positioned between the rotating bearing housing end cap 2113 and the rotating shaft 2110 to prevent the rotating shaft from colliding with or wearing away from the rotating bearing housing end cap during rotation.
As an alternative embodiment of the wire feeding mechanism.
Referring to fig. 1 and 2, the wire feeding mechanism 3000 includes: a wire feeding box body 3100 with openings at two sides; a plurality of first wire feeding rollers 3200 which are positioned inside the wire feeding case 3100 to feed the wire 9000 from an opening at one side of the wire feeding case 3100; a plurality of second wire feeding rollers 3300 located outside the wire feeding case 3100 to draw out the wire 9000 from the other side opening of the wire feeding case 3100; and a plurality of third wire feeding rollers 3400 located outside the wire feeding housing 3100 to feed the wire 9000 drawn out of the wire feeding housing 3100 to the first molding mechanism 4000.
Specifically, the first wire feeding rollers 3200 are distributed in two rows, one above the other, and are arranged oppositely so as to be suitable for the wire 9000 to pass through between the two rows; the second wire feeding rollers 3300 are distributed in two rows and arranged in a staggered manner so as to be suitable for the wire 9000 to pass through between the upper row and the lower row; and the third wire feeding rollers 3400 are arranged in two rows, one above the other, and are disposed opposite to each other so that the wire 9000 can pass through the space between the two rows.
Example 2
Referring to fig. 3, embodiment 2 further provides a working method of a molding machine based on embodiment 1, including: straightening the wire rod by a rotary straightening mechanism; sending the straightened continuous wire rod into a first forming mechanism through a wire feeding mechanism; bending and cutting off the wire rod for the first time through an upper end forming mechanism; rotating the primarily bent wire rod by a rotating and clamping mechanism; bending and molding the wire rod after the rotation angle again through a second molding mechanism; and ejecting the wire rod which is bent and formed again to the storage rack through the pressing wire rotating mechanism.
Optionally, the molding machine controls each mechanism (for example, but not limited to, the rotary straightening mechanism 2000, the wire feeding mechanism 3000, the first molding mechanism 4000, the rotary translation mechanism 5000, the mechanical arm 6000, the pressing wire rotating mechanism 7000, and the second molding mechanism 8000) to work through the main control module and the corresponding driving circuit thereof.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims (10)

1. A molding machine, comprising:
a work table;
the rotary straightening mechanism, the wire feeding mechanism, the first forming mechanism and the rotary translation mechanism are sequentially arranged on the workbench;
the rotary straightening mechanism is suitable for straightening wires;
the wire feeding mechanism is suitable for feeding the straightened wire into the first forming mechanism;
the first forming mechanism is suitable for primarily bending and cutting off the wire;
the rotary translation mechanism is suitable for clamping, translating and rotating the wire rod subjected to primary bending by an angle;
the mechanical arm is positioned above the workbench and used for conveying the wire rods with the rotating angles to the pressing wire rotating mechanism;
the pressing wire rotating mechanism is positioned below the workbench and is used for clamping and rotating the wire rod after the rotation angle; and
and the second forming mechanism is positioned below the workbench and used for bending and forming the wire rod with the rotating angle again.
2. The molding machine of claim 1,
the rotary straightening mechanism comprises: at least two rotary straightening assemblies arranged in series;
the wire is suitable for being straightened sequentially through the two rotary straightening assemblies;
the rotating alignment assembly includes:
a rotating shaft having a hollow interior adapted for a wire to pass therethrough;
the rotating motor drives the rotating shaft to rotate;
the straightening module is movably arranged on the outer side of the middle part of the rotating shaft;
the rotating shaft is suitable for being driven by a rotating motor and straightening the wire rods penetrating through the rotating shaft through the straightening module.
3. The molding machine of claim 2,
the alignment module includes:
the adjusting blocks are positioned on the rotating shaft;
at least two straightening blocks which are positioned at the inner sides of the corresponding adjusting blocks;
the adjusting block is suitable for driving each straightening block to move along the radial direction of the rotating shaft so as to enable each straightening block to approach or depart from a convergence point of the straightening block; and
the convergence point of each straightening block is positioned on the central axis of the rotating shaft.
4. The molding machine of claim 1,
the wire feeding mechanism comprises:
the wire feeding box body is provided with openings at two sides;
the first wire feeding rollers are positioned in the wire feeding box body so as to input wires from an opening at one side of the wire feeding box body;
the second wire feeding rollers are positioned outside the wire feeding box body so as to lead out the wire from the opening at the other side of the wire feeding box body;
and the third wire feeding rollers are positioned outside the wire feeding box body and used for conveying the wires led out of the wire feeding box body to the first forming mechanism.
5. The molding machine of claim 1,
the rotational-translation mechanism includes:
the translation module is slidably mounted on the workbench;
the rotary clamping module is positioned on the translation module and is arranged close to the wire feeding mechanism so as to clamp one end of a wire;
the translation module is suitable for driving the rotary clamping module to move so as to enable the rotary clamping module to clamp one end of the wire and pull the wire to translate along the workbench, and at the moment, the rotary clamping module clamps one end of the wire and pulls the wire to translate along the workbench
The first forming mechanism is adapted to cut the wire.
6. The molding machine of claim 5,
the translation module includes:
the linear guide rail is laid on the workbench;
the linear sliding table is positioned on the linear guide rail;
the translation motor drives the linear sliding table to move along the linear guide rail through the screw rod;
the rotary clamping module comprises:
the rotary cylinder seat is arranged on the linear sliding table;
the rotary cylinder is arranged on the rotary cylinder seat and used for rotating the wire;
and the rotary chuck is positioned on the rotary cylinder and used for clamping one end of the wire.
7. The molding machine of claim 5,
the rotary translation mechanism further comprises a manual module;
the manual module includes:
the translation bottom plate is arranged on the linear guide rail through a plurality of sliding blocks and is used for installing the linear sliding table;
the manual shaft is positioned on any slide block;
the hand wheel is positioned on the manual shaft;
and the hand wheel is rotated, and the manual shaft drives the translation bottom plate to move through the sliding block so as to adjust the horizontal displacement of the rotary clamping mechanism.
8. The molding machine of claim 1,
compress tightly line mechanism includes:
the wire pressing module is used for pressing the wire in the radial direction;
the wire rotating module is arranged opposite to the wire pressing module so as to rotate the wire rod by an angle.
9. The molding machine of claim 8,
the line ball module includes:
a wire pressing motor;
the wire pressing gear is driven by a wire pressing motor to rotate;
the pressing shaft is positioned in the line pressing gear;
the inner side of the wire pressing gear is provided with an eccentric part which can drive a pressing shaft to press the wire downwards when rotating;
the transfer line module includes:
a wire-turning motor;
the line rotating gear is fixed on the line pressing gear;
the wire rotating motor is suitable for driving the wire rotating gear to rotate so as to drive the wire pressing gear to synchronously rotate through the wire rotating gear.
10. A method of operating a molding machine, comprising:
straightening the wire rod by a rotary straightening mechanism;
sending the straightened continuous wire rod into a first forming mechanism through a wire feeding mechanism;
bending and cutting off the wire rod for the first time through an upper end forming mechanism;
rotating the primarily bent wire rod by a rotating and clamping mechanism;
bending and molding the wire rod after the rotation angle again through a second molding mechanism; and
and the wire rod which is bent and formed again is discharged to the storage rack through the pressing wire rotating mechanism.
CN202011637859.5A 2020-12-31 2020-12-31 Wire bending forming machine and working method thereof Pending CN112756503A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011637859.5A CN112756503A (en) 2020-12-31 2020-12-31 Wire bending forming machine and working method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011637859.5A CN112756503A (en) 2020-12-31 2020-12-31 Wire bending forming machine and working method thereof

Publications (1)

Publication Number Publication Date
CN112756503A true CN112756503A (en) 2021-05-07

Family

ID=75698164

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011637859.5A Pending CN112756503A (en) 2020-12-31 2020-12-31 Wire bending forming machine and working method thereof

Country Status (1)

Country Link
CN (1) CN112756503A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113441649A (en) * 2021-07-01 2021-09-28 跃科智能制造(无锡)有限公司 Hairpin motor copper wire forming equipment and forming process
WO2024007730A1 (en) * 2022-07-04 2024-01-11 北京机械工业自动化研究所有限公司 Automatic metal wire bending machine and automatic bending method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113441649A (en) * 2021-07-01 2021-09-28 跃科智能制造(无锡)有限公司 Hairpin motor copper wire forming equipment and forming process
WO2024007730A1 (en) * 2022-07-04 2024-01-11 北京机械工业自动化研究所有限公司 Automatic metal wire bending machine and automatic bending method thereof

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