CN112752877A - Saturated/superheated steam or hot-air generator - Google Patents

Saturated/superheated steam or hot-air generator Download PDF

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Publication number
CN112752877A
CN112752877A CN201880098096.6A CN201880098096A CN112752877A CN 112752877 A CN112752877 A CN 112752877A CN 201880098096 A CN201880098096 A CN 201880098096A CN 112752877 A CN112752877 A CN 112752877A
Authority
CN
China
Prior art keywords
air
steam
dyed
generator
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201880098096.6A
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Chinese (zh)
Inventor
穆斯塔法·古姆斯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mu SitafaGumusi
Original Assignee
Mu SitafaGumusi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mu SitafaGumusi filed Critical Mu SitafaGumusi
Publication of CN112752877A publication Critical patent/CN112752877A/en
Pending legal-status Critical Current

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D06B19/0047—Fixing of chemicals, e.g. dyestuffs, on textile materials by air steam
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22—STEAM GENERATION
    • F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B27/00—Instantaneous or flash steam boilers
    • F22B27/16—Instantaneous or flash steam boilers involving spray nozzles for sprinkling or injecting water particles on to or into hot heat-exchange elements, e.g. into tubes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D06B19/0029—Fixing of chemicals, e.g. dyestuffs, on textile materials by steam
    • D06B19/0035—Fixing of chemicals, e.g. dyestuffs, on textile materials by steam the textile material passing through a chamber
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02—After-treatment
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22—STEAM GENERATION
    • F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00—Component parts or details of steam boilers
    • F22B37/60—Component parts or details of steam boilers specially adapted for steam boilers of instantaneous or flash type
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22—STEAM GENERATION
    • F22G—SUPERHEATING OF STEAM
    • F22G1/00—Steam superheating characterised by heating method
    • F22G1/16—Steam superheating characterised by heating method by using a separate heat source independent from heat supply of the steam boiler, e.g. by electricity, by auxiliary combustion of fuel oil
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D06B19/0029—Fixing of chemicals, e.g. dyestuffs, on textile materials by steam
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D06B19/0047—Fixing of chemicals, e.g. dyestuffs, on textile materials by air steam
    • D06B19/0052—Fixing of chemicals, e.g. dyestuffs, on textile materials by air steam the textile material passing through a chamber
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00—Domestic laundry dryers
    • D06F58/20—General details of domestic laundry dryers 
    • D06F58/203—Laundry conditioning arrangements
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F73/00—Apparatus for smoothing or removing creases from garments or other textile articles by formers, cores, stretchers, or internal frames, with the application of heat or steam 
    • D06F73/02—Apparatus for smoothing or removing creases from garments or other textile articles by formers, cores, stretchers, or internal frames, with the application of heat or steam  having one or more treatment chambers

Abstract

The invention relates to a generator that is generally used in the textile field and integrated into a steam engine (chamber), and that can be bonded to a fabric without having to be removed again from a dyed material, such as a pattern print or a plain weave fabric dyed with various dyes. The generator is capable of maintaining the dyed fabric in saturated steam, superheated steam or hot air conditions for a certain time and is capable of forming each of these three stages.

Description

Saturated/superheated steam or hot-air generator
Technical Field
The invention relates to a generator which is usually used in the textile sector and integrated into the steam chamber, and which can be bonded to the fabric without having to be removed again from the dyed material of the pattern-printed or plain weave fabric dyed with various dyes.
In particular, the invention relates to a generator capable of maintaining dyed fabrics in saturated steam, superheated steam or hot air conditions for a certain time, said generator being capable of forming each of these three stages.
Prior Art
Nowadays, in many fields, mainly in the textile field, various machines are used, with the aim of exposing the product to steam or hot air and to carry out a drying process. These machines generally consist of a body to be processed and an external steam or hot oil boiler to provide heat. The disadvantages of the existing systems are as follows:
a) steam boilers are difficult to install and operate.
b) Being a pressure vessel, is a source of serious danger.
c) Even if steam is partly needed in the plant, all boilers are still running and the bodies of all conveyors are kept at a high temperature, which results in a severe energy consumption.
d) Due to the large number of lines, energy losses, pressure drops, water hammer impacts, faucet failures (condensate, pressure reducers, control valve failures, etc.) inevitably occur.
e) The temperature limit depends on the maximum operating pressure of the installed boiler. (pressure/saturated steam temperature)
The "digital continuous steamer" of utility model No. CN202644178U, protected in china, is a machine of the type described above, which is used for the heat treatment of fabrics. The invention receives its required steam from an external source via a pipe assembly. Therefore, the installation cost is very high and takes much space. Furthermore, time is wasted and labor costs are increased due to the need to establish a connection between the machine and the steam source. Furthermore, energy losses occur.
Another patent, european patent No. EP2195575B1, is entitled "superheated steam generator". The invention comprises the following steps: a rectilinear pipe section (1); a resistor (3) wound on the linear tube section and supplied by a power source; a wound tube section (2) connected at one end to the linear tube section, the wound tube section being wound to form a cylindrical spiral covering the resistor. However, when examining the details of the present invention, it can be seen that this is a completely different approach.
Further, patent application No. tr2014/05976, owned by the applicant of the present invention, relates to a steaming, heating and drying machine comprising all the elements used in the area where the product requires steam air, hot air and a drying process, and comprising a main body which houses and holds all the elements and a treatment chamber located inside the main body and in which the product is treated, the steaming, heating and drying machine further comprising a heat source which provides heat, the heat source being located in the heat transfer chamber, and a heat transfer chamber in which the heat transfer unit can be filled with water to generate steam when required.
In the above invention, water in the water-filled heat transfer chamber is heated to generate steam, and the resulting steam is used in the process. The most important differences compared to the present invention are: in the present invention, a structure not filled with water is used. The most important difference of the method according to the invention is not heating the water, but washing the dry air and saturating it by spraying the water onto the hot surface.
When examining the above-mentioned applications, it is clear that they are not similar inventions that eliminate the mentioned technical problems.
Object of the Invention
The main object of the present invention is to develop a generator that is generally used in the textile field and integrated into the steam chamber, which can be adhered to the fabric without having to be removed again, from a pattern printed or plain woven dyed material dyed with various dyes.
Another main object of the present invention is to develop a generator capable of maintaining the dyed fabric for a certain time in saturated steam, superheated steam or hot air conditions, said generator being capable of forming each of these three phases.
It is yet another principal object of the present invention to enable dry air to be scrubbed and saturated by spraying water onto hot surfaces that are not filled with water.
It is yet another principal object of the present invention to condition the air with a heated battery and spray water on various hot surfaces to wash and saturate the dry air.
It is yet another principal object of the present invention to direct the washed and conditioned air back into the system through a fan.
Drawings
FIG. 1 is a schematic diagram of a generator system of the present invention.
Reference numerals
1. Ambient air entry point to system
2. Entry point of conditioned air from system to environment
A. Chamber
B. Fabric
C. Heating battery
D. Water conditioning system
E. Nozzle with a nozzle body
F. Separator
G. Circulating fan
H. Fresh air inlet
K. Chimney fan
Details of the invention
The invention relates to a method performed by a generator, generally used in the textile field and integrated into a steamer (chamber), which is capable of binding the dyed material of a pattern-printed or plain weave fabric dyed with various dyes to the fabric without having to be removed again, said generator holding the dyed fabric for a certain time in saturated steam, superheated steam or hot air and being capable of forming each of these three phases.
Fig. 1 shows a general schematic of a generator according to the invention. As shown, the fabric (B) is moved in the suspension bar so as to remain in the chamber (a) for the desired time. The entry point (1) of ambient air to the system and the adjusted entry point (2) from the system to the ambient air are shown in fig. 1.
When the system requires saturated steam, the return exhaust gas is pressurized by the water conditioning system (D) and washed with water sprayed by the nozzle (E) and then sent to the heating cell (C), which is taken in by the circulation fan (F) through the ambient air into the entry point of the system and contaminated by the low-temperature gas generated by the stationary reaction.
The return exhaust gas, which is washed with water and simultaneously re-humidified by the spray nozzles (E), is simultaneously heated in a gas or fluid fuel heating unit to about 3-6 ℃ above the saturated steam temperature (100 ℃) by the heating cell or by a superheated oil cell to be heated before and located in the region of the heating cell (C), and the return exhaust gas is passed through a separator (G) and brought into a homogeneous state after its pressure has been increased and is sent to chamber (a) by the entry point of the ambient air into the system (1).
When superheated steam air is required, the outlet temperature is set to the desired temperature (110 ℃ C. and 250 ℃ C.), with the process and system as described above.
When hot air is required or a part of it is required, the fresh air inlet (H) is opened by setting the heating cell (C) to the required hot air temperature without operating the water conditioning system (D) (pressurization, level, flow, water supply and drainage system), with the same process and system as described above. Thus, dry hot air is sent to the chamber (a), the suspended fabric (B) is dried, return air is reheated and partially refreshed, and the ambient exhaust air is removed by the chimney fan (K).
The present inventors have developed a generator capable of maintaining dyed fabric for a certain time under saturated steam, superheated steam or dry hot air conditions, said generator being capable of forming each of these three stages.
With the system according to the invention, it is ensured that the dry hot air is both washed and saturated by spraying water onto the hot surfaces that are not filled with water, the air is conditioned by heating the battery, the dried air is washed and saturated by spraying water onto the various hot surfaces, and the conditioned air after washing is redirected to the system by means of a fan.
All these processes are performed by a system integrated in the chamber according to the invention, thereby significantly reducing energy, production costs and eliminating the need for systems such as external steam boilers, hot oil boilers, etc. In addition, the need for systems such as fluid transfer means between the steam boiler and the chamber is eliminated.

Claims (2)

1. A generator for pattern printing or plain weave fabrics (B) dyed with various dyes, the dyed material of which can be adhered to the fabric without being removed again, which is generally used in the textile field and is integrated into a steam chamber (a), the generator maintaining the dyed fabric (B) for a certain time in saturated steam, superheated steam or hot air, the generator comprising:
an entry point of ambient air to the system (1) and a regulated entry point of ambient air (2) from the system,
a circulation fan (F) which sucks return exhaust gases into the system (1) through the entry point of the ambient air, the return exhaust gases being contaminated by low-temperature gases resulting from the stationary reaction,
a water conditioning system (D) that pressurizes the return offgas contaminated with the low-temperature gas produced by the fixing reaction,
a nozzle (E) for cleaning the return exhaust gas pressurized by the water conditioning system (D) by means of water injection,
a heating cell (E) having the function of heating the return air, which is washed with water sprayed through the nozzle (E) and simultaneously re-humidified,
a fresh air inlet (H) which is opened by setting the heating cell (C) to the required hot air temperature when hot air is required or a partial fresh air inlet is required without operating the water conditioning system (D),
a chimney fan (K) which makes ambient exhaust gases removable from the system.
2. A method performed by a generator commonly used in the textile field and integrated into the steam chamber (A), capable of adhering to the fabric without having to be removed again, the dyed material of a pattern print or plain weave (B) dyed with various dyes, said generator maintaining the dyed fabric (B) for a certain time in saturated steam, superheated steam or hot air, said method comprising
When the system requires the saturated steam;
the return exhaust gas is washed by water pressurized by the water conditioning system (D) and sprayed by the nozzle (E) and then sent to the heating cell (C), the return exhaust gas is taken in by the circulation fan (F) through the ambient air into the entry point of the system (1) and contaminated by the low-temperature gas generated by the stationary reaction,
the return exhaust gases washed with water sprayed through the spray nozzles (E) and simultaneously re-humidified are simultaneously heated in a gas or fluid fuel heating unit to about 3-6 ℃ above the saturated steam temperature (100 ℃) by the heating cell or by a superheated oil cell to be heated before and located in the region of the heating cell (C),
feeding said ambient air into said chamber (A) through said inlet point of said ambient air into said system (1), said ambient air passing through a separator (G) and entering a homogeneous state after being pressurized by said circulation fan (F),
when the superheated steam is required, setting the outlet temperature to the required temperature (110 ℃.);
when the hot air is required or the partial fresh air inlet is required;
-opening the fresh air inlet (H) without operating the water conditioning system (D) by setting the heating cell (C) to the desired hot air temperature, and thus sending dry hot air to the chamber (a), drying the suspended fabric (B), reheating and partially refreshing the return air, and removing the ambient exhaust air by the chimney fan (K).
CN201880098096.6A 2018-10-12 2018-10-12 Saturated/superheated steam or hot-air generator Pending CN112752877A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/TR2018/050590 WO2020076245A1 (en) 2018-10-12 2018-10-12 Saturated/superheated steam or hot air generator

Publications (1)

Publication Number Publication Date
CN112752877A true CN112752877A (en) 2021-05-04

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ID=70164716

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201880098096.6A Pending CN112752877A (en) 2018-10-12 2018-10-12 Saturated/superheated steam or hot-air generator

Country Status (5)

Country Link
US (1) US20220034501A1 (en)
EP (1) EP3864211A4 (en)
CN (1) CN112752877A (en)
TR (1) TR202015067A1 (en)
WO (1) WO2020076245A1 (en)

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CN1272607A (en) * 2000-05-22 2000-11-08 郑业琦 Equipment for producing high-pressure saturated steam by means of continuous water atomization and heating process
CN1441888A (en) * 2000-07-11 2003-09-10 株式会社千代田制作所 Saturated steam generator, steam sterilizer, and steam sterilizing method
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CN106968079A (en) * 2016-01-14 2017-07-21 Bsh家用电器有限公司 Laundry apparatus with chilled(cooling) water return (CWR)
CN207391785U (en) * 2017-10-12 2018-05-22 杭州嘉濠印花染整有限公司 Rapid steamer waste gas purification waste heat circulation system

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TR202015067A1 (en) 2022-06-21
WO2020076245A1 (en) 2020-04-16
US20220034501A1 (en) 2022-02-03
EP3864211A1 (en) 2021-08-18
EP3864211A4 (en) 2022-01-05

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