CN112748238A - Portable aggregate moisture content real-time detector - Google Patents
Portable aggregate moisture content real-time detector Download PDFInfo
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- CN112748238A CN112748238A CN202011549062.XA CN202011549062A CN112748238A CN 112748238 A CN112748238 A CN 112748238A CN 202011549062 A CN202011549062 A CN 202011549062A CN 112748238 A CN112748238 A CN 112748238A
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- 239000000463 material Substances 0.000 claims abstract description 54
- 239000000523 sample Substances 0.000 claims abstract description 30
- 238000001514 detection method Methods 0.000 claims abstract description 24
- 238000003860 storage Methods 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 230000003993 interaction Effects 0.000 claims abstract description 10
- 230000003287 optical effect Effects 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 7
- 230000000007 visual effect Effects 0.000 claims description 7
- 238000011897 real-time detection Methods 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 abstract description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 238000007599 discharging Methods 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 239000006004 Quartz sand Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/38—Concrete; Lime; Mortar; Gypsum; Bricks; Ceramics; Glass
- G01N33/383—Concrete or cement
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Abstract
The invention discloses a portable aggregate moisture content real-time detector which comprises a case, wherein the case is provided with an industrial control all-in-one machine and a moisture content sensor, the industrial control all-in-one machine is provided with a human-computer interaction display screen, a central control unit and a storage unit for storing moisture content data curves of a plurality of different materials, the moisture content sensor, the human-computer interaction display screen and the storage unit are all connected with the central control unit, the case is provided with a storage bin for placing the materials, the bottom surface or the inner side surface of the storage bin is provided with a detection port, and a probe of the moisture content sensor is. By an automatic detection method, the automatic monitoring of the water content is realized, the manual operation is effectively reduced, the labor intensity of workers is reduced, and the efficiency of mud content detection is improved.
Description
Technical Field
The invention relates to the field of concrete detection devices, in particular to a portable aggregate moisture content real-time detector.
Background
The current technical pain points are: first, present grit moisture content check out test set adopts automatic drying's detection step mostly, and the check-out time overlength is difficult to guide production. Second, in the conventional measurement of a material using a moisture content sensor, the material is often directly measured, but the particle size and properties of the material greatly affect the measurement result. Therefore, it takes time to perform calibration when the measurement material is replaced. In actual engineering, the replacement of materials is very frequent, and the existing technology is difficult to meet the real-time detection in the engineering environment. Third, present moisture content check out test set adopts fixed the installation in hopper below or conveyer belt top mostly, uses for a long time and can lead to moisture content sensor surface wearing and tearing or damage to material moisture content detection environment is outdoor a bit at present, for example road bridge engineering, ocean engineering, consequently need a portable equipment solution moisture content survey's of a section problem.
Although the invention patent of China (201911306426.9) discloses a concrete sand water content detector, the water content is automatically detected by an automatic detection device, a long time is needed to obtain a detection result in the drying process, and the production cannot be rapidly and effectively guided. And the solar energy collector cannot be used in some outdoor environments without high-power supplies. Therefore, the technical requirements for detecting the water content under the current production environment cannot be met. Although the Chinese patent of invention (202010858669.X) optimizes the moisture content detection by the thickness coefficient of the aggregate, the device has limited application, can only be installed on a conveyor belt, and cannot meet more detection environments.
Disclosure of Invention
In view of this, the present invention provides a portable aggregate moisture content real-time detector, which has the effect of improving detection efficiency and accuracy.
The technical scheme adopted by the invention for solving the technical problem is as follows:
the utility model provides a portable moisture content real-time detection instrument that gathers materials, includes a quick-witted case, quick-witted case be provided with industry control all-in-one and moisture content sensor, industry control all-in-one have human-computer interaction display screen, well accuse unit and the storage have the moisture content data curve's of a plurality of different materials memory cell, moisture content sensor, human-computer interaction display screen, memory cell all with well accuse unit connect, quick-witted case be provided with the feed bin that can place the material, the bottom surface or the medial surface of feed bin are provided with the detection mouth, moisture content sensor's probe set up in detection mouth department.
Preferably, the machine case is further provided with a visual identification device capable of identifying the type of the materials in the bin.
Preferably, the middle part of quick-witted case be provided with the riser, the riser will the inner space of quick-witted case separates into left chamber and right chamber, the intracavity is provided with the diaphragm that separates into two parts from top to bottom with it in the right side, space on the diaphragm constitute the feed bin, the space below the diaphragm constitutes a probe installation cavity, the detection mouth set up in on the diaphragm, the left part of moisture content sensor be located the left intracavity, the probe of moisture content sensor right part pass the riser and be located in the probe installation cavity.
Preferably, the upper surface of the probe of the moisture content sensor is lower than the upper surface of the transverse plate, so that a groove capable of containing the material is formed at the probe opening.
Preferably, the visual recognition device comprises an optical lens located in the left cavity, and a shooting window corresponding to the optical lens is arranged on the vertical plate.
Preferably, a protective shell surrounding the water content sensor is arranged in the left cavity.
Preferably, a handle convenient for carrying is arranged on one side of the case.
Preferably, a power supply connected with the industrial control all-in-one machine is arranged in the case, and a switch connected with the industrial control all-in-one machine is arranged on the outer side wall of the case.
Preferably, a discharge opening is formed in the side wall of the storage bin, and a discharge plate capable of opening and closing the discharge opening is arranged at the discharge opening.
Preferably, a first clamping groove capable of being clamped with the upper edge of the side wall of the storage bin when the discharge opening is closed is formed in the upper edge of the discharge plate, and a second clamping groove capable of being clamped with the lower edge of the discharge plate is formed below the discharge opening.
The invention has the beneficial effects that:
1. by an automatic detection method, the automatic monitoring of the water content is realized, the manual operation is effectively reduced, the labor intensity of workers is reduced, and the efficiency of mud content detection is improved.
2. The material attribute is judged through the optical lens and the database of the storage unit, and the data curve is called, so that the water content determination accuracy can be effectively improved.
3. Adopt the riser to separate into left chamber and right chamber with the inner space of quick-witted case, adopt the diaphragm to separate into feed bin and probe installation cavity with right chamber, the left part of moisture content sensor is located left intracavity, and the probe of moisture content sensor right part is located probe installation cavity. The case adopts the structure, is very simple and compact, has reasonable layout, can reduce the volume of the case as much as possible under the condition of ensuring that the capacity of the case meets the requirement, and is convenient to carry.
4. The upper surface of moisture content sensor's probe is less than the upper surface of diaphragm so that the recess that can accept the material is formed to probe mouthful department, and when the material that awaits measuring is less, can concentrate the material, make the material only cover above-mentioned probe mouthful department the recess can, can't cover moisture content sensor's probe and lead to measuring inaccurate when avoiding the material less.
5. Through portable mechanical design and low-power consumption electronic components, the moisture content of the material in severe environments such as the outdoor environment can be determined.
6. The moisture content can be detected quickly and accurately by adopting the contact type moisture content sensor to measure the material.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a schematic view of the discharge baffle removed from the enclosure;
fig. 4 is a partially enlarged view of a portion a of fig. 3;
fig. 5 is an exploded view of the chassis.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly. In addition, the descriptions related to "preferred", "less preferred", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "preferred" or "less preferred" may explicitly or implicitly include at least one such feature.
Referring to fig. 1 to 5, an embodiment of the invention provides a portable aggregate moisture content real-time detector, which comprises a case 1, wherein the case 1 is provided with an industrial control all-in-one machine 2 and a moisture content sensor 3, the industrial control all-in-one machine 2 is provided with a human-computer interaction display screen, a central control unit and a storage unit for storing moisture content data curves of a plurality of different materials, the moisture content sensor 3, the human-computer interaction display screen and the storage unit are all connected with the central control unit, the case 1 is provided with a storage bin 101 capable of containing the materials, a detection port 102 is arranged on the bottom surface or the inner side surface of the storage bin 101, and a probe 31 of the moisture content sensor 3.
The case 1 is composed of an upper case 11 and a lower case 12, and the upper case 11 and the lower case 12 are connected by bolts.
As a further improvement of the present invention, the machine case 1 is further provided with a visual recognition device capable of recognizing the type of the material in the storage bin 101, and the visual recognition device is connected with the central control unit. The visual identification device comprises an optical lens 4, when the industrial control all-in-one machine 2 and the moisture content sensor 3 are in working states, the type of materials in the storage bin 101 is identified through photographing, the central control unit calls a database in the storage unit, a moisture content data curve of the same materials is called to the central control unit of the industrial control all-in-one machine 2, and the central control unit controls the moisture content sensor 3 to measure the materials in the storage bin 101.
As a further improvement of the invention, a vertical plate 103 is arranged in the middle of the case 1, the vertical plate 103 divides the internal space of the case 1 into a left cavity 104 and a right cavity 105, a transverse plate 106 which divides the right cavity 105 into an upper part and a lower part is arranged in the right cavity 105, the space above the transverse plate 106 forms a storage bin 101, the space below the transverse plate 106 forms a probe mounting cavity 107, a detection port 102 is arranged in the middle of the transverse plate 106, the left part of the water content sensor 3 is positioned in the left cavity 104, and the probe 31 on the right part of the water content sensor 3 penetrates through the vertical plate 103 and is positioned in the probe mounting cavity 107. The case 1 has such a structure, is very simple and compact, is reasonable in layout, can reduce the volume of the case 1 as much as possible under the condition that the capacity of the case 1 meets the requirements, and is convenient to carry.
In addition, by adopting the technical scheme, the problem that the thickness of the material layer measured by the contact sensor is not uniform to cause the misalignment of the measurement result in the traditional scheme is avoided.
Further, a handle 5 convenient for carrying is arranged on one side of the case 1. A power supply 6 connected with the industrial control all-in-one machine 2 is arranged in the left cavity 104 of the case 1, and a switch 7 connected with the industrial control all-in-one machine 2 is arranged on the outer side wall of the case 1.
As a further improvement of the invention, the upper surface of the probe 31 of the water content sensor 3 is lower than the upper surface of the transverse plate 106, so that a groove capable of containing the material is formed at the detection port 102. The gap between the probe 31 of the water content sensor 3 and the transverse plate 106 is sealed by glass cement, when more materials to be measured exist, the materials can cover the bottom of the storage bin 101, and the water content of the materials is easier to measure; when the material to be measured is less, the material can be concentrated, the material only covers the groove at the detection port 102, and inaccurate measurement caused by the fact that the probe 31 of the water content sensor 3 cannot be covered when the material is less is avoided.
Preferably, the optical lens 4 is located in the left cavity 104, and the riser 103 is provided with a shooting window corresponding to the optical lens 4. The shooting window can be a through hole arranged on the vertical plate 103, and also can be a transparent window arranged on the vertical plate 103.
Further, a protective case 108 surrounding the moisture content sensor 3 is provided in the left chamber 104.
Further, a discharge opening 109 is formed in a side wall of the hopper 101, and a discharge plate 8 capable of opening and closing the discharge opening 109 is provided at the discharge opening 109. Specifically, the upper edge of the discharging plate 8 is provided with a first locking groove 81 capable of being locked with the upper edge of the side wall of the bin 101 when the discharging opening 109 is closed, and a second locking groove 110 capable of being locked with the lower edge of the discharging plate 8 is arranged below the discharging opening 109. Preferably, the second card slot 110 is disposed on an outer sidewall of the chassis 1. After the determination is finished, the stripper plate 8 is opened, so that the materials can be cleaned conveniently.
Further, the optical lens can be taken by a photograph, and the photograph is divided into a macroscopic material appearance and a microscopic material appearance. By adopting the technical scheme, the shape picture of the material is matched with the material in the database, when the matching degree reaches more than 90%, the originally calibrated data curve of the material is led into the central control system, and the central control unit guides the water content sensor to measure the material, so that the measuring accuracy of the material can be effectively improved.
In the invention, the total power of all electronic elements (the industrial control all-in-one machine, the optical lens and the water content sensor) is not more than 500W. The total weight of the equipment is not more than 8 kg. When the moisture content is measured under extreme outdoor conditions, the use of a detector can be met in the form of an external mobile power supply, and the portable moisture content measuring instrument is easy to carry.
Example 1
Adopt 1kg quartz sand as the sample that awaits measuring, click "start" back on the man-machine interaction display screen, put into the sample that awaits measuring to feed bin 101, optical lens 4 starts, discerns quartz sand, according to the database of the memory cell of industrial control all-in-one 2, the moisture content data curve y of calling the same material is 0.15x +1 to the hollow unit of industrial control all-in-one 2, hollow unit control moisture content sensor 3 obtains stable calibration value 10 to the material survey in the feed bin 101, moisture content 2.5. And after the determination is finished, opening the discharging plate 8 and cleaning the quartz sand.
Example 2
Adopt 1kg river sand sample that awaits measuring, click "start" back on the man-machine interaction display screen, put into sample to be measured to feed bin 101, optical lens 4 starts, discerns quartz sand, according to the database of industrial control all-in-one machine 2's memory cell, the moisture content data curve y of calling the same material is 0.25x +1 to the hollow unit to industrial control all-in-one machine 2, hollow unit control moisture content sensor 3 obtains stable calibration value 8, moisture content 3 to the material survey in the feed bin 101. And after the measurement is finished, opening the discharging plate 8 and cleaning river sand.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which can be directly or indirectly applied to other related technical fields without departing from the spirit of the present invention, are intended to be included in the scope of the present invention.
Claims (10)
1. The utility model provides a portable moisture content real-time detection instrument that gathers materials, its characterized in that includes a quick-witted case (1), quick-witted case (1) be provided with industrial control all-in-one (2) and moisture content sensor (3), industrial control all-in-one (2) have human-computer interaction display screen, well accuse unit and the storage have the moisture content data curve's of a plurality of different materials memory cell, moisture content sensor (3), human-computer interaction display screen, memory cell all with well accuse unit connect, quick-witted case (1) be provided with feed bin (101) that can place the material, the bottom surface or the medial surface of feed bin (101) are provided with detection mouth (102), probe (31) of moisture content sensor (3) set up in detection mouth (102) department.
2. The portable aggregate moisture content real-time detector according to claim 1, wherein the case (1) is further provided with a visual recognition device capable of recognizing the type of the materials in the bin (101).
3. The real-time detection instrument of a portable moisture content that gathers materials of claim 2, characterized in that, the middle part of quick-witted case (1) be provided with riser (103), riser (103) with the inner space of quick-witted case (1) separates into left chamber (104) and right chamber (105), be provided with in right chamber (105) and separate into two parts about it horizontal plate (106), the space above horizontal plate (106) constitutes feed bin (101), the space below horizontal plate (106) constitutes a probe installation cavity (107), detection mouth (102) set up in on horizontal plate (106), the left part of moisture content sensor (3) be located left chamber (104) in, probe (31) the right part of moisture content sensor (3) pass riser (103) and be located in probe installation cavity (107).
4. The portable aggregate moisture content real-time detector according to claim 3, wherein the upper surface of the probe (31) of the moisture content sensor (3) is lower than the upper surface of the transverse plate (106) so that a groove capable of containing materials is formed at the detection port (102).
5. The portable aggregate water content real-time detector according to claim 3, wherein the visual recognition device comprises an optical lens (4) positioned in the left cavity (104), and a shooting window corresponding to the optical lens (4) is arranged on the vertical plate (103).
6. A portable aggregate moisture content real-time detector according to claim 3, wherein a protective casing (108) surrounding the moisture content sensor (3) is arranged in the left cavity (104).
7. The portable aggregate moisture content real-time detector according to claim 1, wherein a handle (5) for facilitating hand-carrying is arranged on one side of the case (1).
8. The portable aggregate moisture content real-time detector according to claim 1, wherein a power supply (6) connected with the industrial control all-in-one machine (2) is arranged in the case (1), and a switch (7) connected with the industrial control all-in-one machine (2) is arranged on the outer side wall of the case (1).
9. The portable aggregate moisture content real-time detector according to claim 1, wherein a discharge opening (109) is formed in a side wall of the storage bin (101), and a discharge plate (8) capable of opening and closing the discharge opening (109) is arranged at the discharge opening (109).
10. The portable aggregate moisture content real-time detector according to claim 9, wherein a first clamping groove (81) capable of being clamped with the upper edge of the side wall of the storage bin (101) when the discharge opening (109) is closed is arranged on the upper edge of the discharge plate (8), and a second clamping groove (110) capable of being clamped with the lower edge of the discharge plate (8) is arranged below the discharge opening (109).
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| CN202011549062.XA CN112748238A (en) | 2020-12-24 | 2020-12-24 | Portable aggregate moisture content real-time detector |
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| CN202011549062.XA CN112748238A (en) | 2020-12-24 | 2020-12-24 | Portable aggregate moisture content real-time detector |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117761113A (en) * | 2023-12-22 | 2024-03-26 | 四川蜀道建筑科技有限公司 | Online monitoring device and method for water content of sand |
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Application publication date: 20210504 |