CN112747598B - Heat treatment apparatus - Google Patents

Heat treatment apparatus Download PDF

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Publication number
CN112747598B
CN112747598B CN202010138731.8A CN202010138731A CN112747598B CN 112747598 B CN112747598 B CN 112747598B CN 202010138731 A CN202010138731 A CN 202010138731A CN 112747598 B CN112747598 B CN 112747598B
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CN
China
Prior art keywords
door
tube
pipe
opening
adapter
Prior art date
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Active
Application number
CN202010138731.8A
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Chinese (zh)
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CN112747598A (en
Inventor
中西裕也
辻本洋平
西冈昌浩
青栁圭太
中窪尚生
笠次克尚
浅野真
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JTEKT Thermo Systems Corp
Original Assignee
Koyo Thermo Systems Co Ltd
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Publication date
Application filed by Koyo Thermo Systems Co Ltd filed Critical Koyo Thermo Systems Co Ltd
Publication of CN112747598A publication Critical patent/CN112747598A/en
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Publication of CN112747598B publication Critical patent/CN112747598B/en
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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B17/00—Furnaces of a kind not covered by any preceding group
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B17/00—Furnaces of a kind not covered by any preceding group
    • F27B17/0016—Chamber type furnaces
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00—Casings; Linings; Walls; Roofs
    • F27D1/18—Door frames; Doors, lids, removable covers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00—Casings; Linings; Walls; Roofs
    • F27D1/18—Door frames; Doors, lids, removable covers
    • F27D1/1858—Doors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00—Cooling of furnaces or of charges therein
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005—Apparatus not specifically provided for elsewhere
    • H01L21/67011—Apparatus for manufacture or treatment
    • H01L21/67098—Apparatus for thermal treatment
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005—Apparatus not specifically provided for elsewhere
    • H01L21/67011—Apparatus for manufacture or treatment
    • H01L21/67126—Apparatus for sealing, encapsulating, glassing, decapsulating or the like
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00—Cooling of furnaces or of charges therein
    • F27D2009/0002—Cooling of furnaces
    • F27D2009/001—Cooling of furnaces the cooling medium being a fluid other than a gas
    • F27D2009/0013—Cooling of furnaces the cooling medium being a fluid other than a gas the fluid being water

Abstract

Provided is a heat treatment device, wherein the load applied to a pipe for accommodating a to-be-treated object in the heat treatment device is further reduced. A heat treatment device (1) is provided with: a horizontal tube (4) including an opening (4a) for taking out and placing an object (100) to be treated; a door (8) that opens and closes the opening (4 a); a pipe adapter (6) which is arranged between the opening (4a) of the pipe (4) and the door (8) and is used for installing the door (8) on the pipe (4); and a pipe adapter support mechanism (7) which supports the pipe adapter (6) so as to be displaceable in the vertical direction (Z) in conjunction with the movement of the opening (4a) of the pipe (4) in the vertical direction (Z).

Description

Heat treatment apparatus
Technical Field
The present invention relates to a heat treatment apparatus for treating an object to be treated in a heated atmosphere.
Background
A heat treatment apparatus for performing a heat treatment on a material such as a substrate is known (for example, see patent document 1). The heat treatment apparatus described in patent document 1 includes a quartz tube. The tube is formed in a cylindrical shape and is arranged laterally so that a central axis of the tube is in a horizontal direction. The tube accommodates an object to be processed such as a substrate. In the tube, a desired heat treatment is performed on the object to be treated by a heat reaction. When the object to be treated is heat-treated, the opening of the tube is closed by a door.
Patent document 1: japanese patent laid-open publication No. 2014-53550
A pipe adapter is provided between the opening of the pipe and the door. The pipe adapter is used for mounting the door to the opening of the pipe. The tube adapter is formed in a cylindrical shape and along the opening of the tube. The tube is supported by a support member, for example. In addition, the pipe adapter is fixed by other support members.
The heat treatment apparatus is at a high temperature to heat the object to be treated to several hundred degrees or more. Therefore, the tube is also at a high temperature. If the pipe is at a high temperature, the support member for the pipe is also at a high temperature, and therefore the support member, the pipe, and the like thermally expand, and as a result, the vertical position of each portion in the opening of the pipe changes. Further, since the object to be processed is carried into the pipe, the pipe may be inclined with respect to the horizontal direction by a load from the object to be processed, and the vertical position of the opening may be changed. Thus, the vertical position of the tube is changed, but the vertical position is not changed because the tube adapter is fixed by the support member. As a result, the opening of the tube must be moved relative to the fixed tube adapter while receiving a force moving in the vertical direction. This applies a large load to the opening of the pipe, which causes the opening of the pipe to be easily damaged.
Disclosure of Invention
In view of the above circumstances, an object of the present invention is to further reduce a load applied to a pipe for accommodating an object to be processed in a heat treatment apparatus.
(1) In order to solve the above problem, a heat treatment apparatus according to an aspect of the present invention includes: a horizontal tube including an opening for taking out and putting in an object to be treated; a door that opens and closes the opening; a tube adapter disposed between the opening of the tube and the door for attaching the door to the tube; and a pipe adapter supporting mechanism that supports the pipe adapter so as to be displaceable in the vertical direction in conjunction with the movement of the opening of the pipe to be displaced in the vertical direction.
According to this configuration, when the vertical position of the opening portion of the tube is changed due to thermal expansion of the tube supporting member at a high temperature, when the vertical position of the opening portion of the tube is changed due to thermal expansion of the tube at a high temperature, or when the vertical position of the opening portion of the tube is changed due to load balance of the object to be treated in the tube, the tube adapter can be displaced in the vertical direction in accordance with the change in the vertical position of the opening portion of the tube. As a result, the opening of the tube does not receive a large force from the tube adapter. Therefore, the load applied to the opening of the tube can be further reduced.
(2) The pipe adapter support mechanism may support the pipe adapter so as to be displaceable in the vertical direction at a right side portion and a left side portion of the pipe adapter, respectively, as viewed in the axial direction of the pipe.
According to this structure, the pipe adapter supporting mechanism can be arranged more easily than in the case where the pipe adapter is supported at one location with a large structure. Further, the weight of the pipe adapter can be received by the pipe adapter supporting mechanism with good left-right balance. Further, in the case where the door support mechanism that supports the door is disposed, for example, at the center portion in the left-right direction of the door, the arrangement of the pipe adapter support mechanism with respect to the door support mechanism is not hindered.
(3) The pipe adapter support mechanism may include: a fixing portion that restricts movement in the up-down direction; a movable portion provided so as to be movable integrally with the pipe adapter in the vertical direction; and an elastic member that transmits a load from the movable portion to the fixed portion.
According to this configuration, the pipe adapter support mechanism can smoothly displace the pipe adapter in the vertical direction.
(4) The heat treatment apparatus may further include a case that supports the tube, and the tube adapter support mechanism may be configured to adjust a position of the tube adapter relative to the case in at least one of the vertical direction and the horizontal direction when viewed from the axial direction of the tube.
With this configuration, at least one of the vertical position and the horizontal position of the tube adapter can be adjusted.
(5) The pipe adapter support mechanism may include a stopper that defines a movable amount of the movable portion in the vertical direction.
With this configuration, the pipe adapter can be prevented from moving excessively in the vertical direction.
(6) The pipe adaptor support mechanism may include a linear guide provided in the fixed portion and the movable portion, and configured to guide the movement of the pipe adaptor in the vertical direction.
With this configuration, the pipe adaptor supporting mechanism can move the pipe adaptor more smoothly in the vertical direction.
According to the present invention, the load applied to the pipe for accommodating the object to be processed can be further reduced in the heat processing apparatus.
Drawings
Fig. 1 is a schematic perspective view showing a schematic configuration of a heat treatment apparatus according to an embodiment of the present invention, and a part of the schematic perspective view is shown in cross section.
Fig. 2 is a view showing a state in which the structure of the main part of the heat treatment apparatus is schematically shown as viewed from the left side of the heat treatment apparatus, and a part is shown in cross section.
Fig. 3 is a schematic cross-sectional view showing a state in which the periphery of the pipe adapter of the heat treatment apparatus is viewed from the left side.
Fig. 4 is a schematic view of a left side mechanism of the tube adapter supporting mechanism, and a part is shown in section.
Fig. 5 is a schematic view of a right-side mechanism of the tube adapter supporting mechanism, and a part is shown in section.
Fig. 6 is a schematic sectional view of a right-side mechanism of the pipe adapter support mechanism.
Fig. 7 is a schematic perspective view showing a part of the heat treatment apparatus, showing a schematic structure of the door supporting mechanism.
Fig. 8 is a left side view partially in section schematically showing the structure of the door support mechanism, and corresponds to an enlarged view of a part of fig. 2.
Fig. 9 is an enlarged perspective view of a main part of the door support mechanism in fig. 7 and 8.
Description of the reference symbols
1: a heat treatment device; 2: a box body; 4: a tube; 4 a: an opening part; 6: a tube adapter; 7: a pipe adapter support mechanism; 8: a door; 31: a fixed part; 32: a movable part; 35: a linear guide; 43: a stopper; 51: an elastic member; 100: an object to be treated; p1: a central axis of the tube; y: a left-right direction; z: and (4) the up-down direction.
Detailed Description
Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings. The present invention can be widely applied to a heat treatment apparatus for heat-treating an object to be treated.
Fig. 1 is a schematic perspective view showing a schematic configuration of a heat treatment apparatus 1 according to an embodiment of the present invention, and a part thereof is shown in cross section. Fig. 2 is a view showing a state in which the structure of the main part of the heat treatment apparatus 1 is schematically shown as viewed from the left side of the heat treatment apparatus 1, and a part is shown in cross section. Fig. 3 is a schematic cross-sectional view showing a state in which the periphery of the tube adapter 6 of the heat treatment apparatus 1 is viewed from the left side. Fig. 4 is a schematic view of the left side mechanism 30L of the tube adapter support mechanism 7, and a part thereof is shown in cross section. Fig. 5 is a schematic view of the right mechanism 30R of the tube adapter supporting mechanism 7, and a part thereof is shown in section. Fig. 6 is a schematic sectional view of the right mechanism 30R of the pipe adapter supporting mechanism 7. Fig. 7 is a schematic perspective view showing a part of the heat treatment apparatus 1, showing a schematic structure of the door support mechanism 9. Fig. 8 is a left side view partially in section schematically showing the structure of the door support mechanism 9, and corresponds to an enlarged view of a part of fig. 2. Fig. 9 is an enlarged perspective view of a main part of the door support mechanism 9 in fig. 7 and 8.
Hereinafter, the longitudinal direction X, the lateral direction Y, and the vertical direction Z will be referred to as a reference when viewed in a state where the direction along a central axis P1 of a tube 4, which will be described later, of the heat treatment apparatus 1 faces the opening 4a of the tube 4. The term "inside in the right-left direction Y" refers to a side close to the central axis P1 of the tube 4 in the right-left direction Y, and the term "outside in the right-left direction Y" refers to a side close to the outside of the heat treatment apparatus 1 in the right-left direction Y.
Referring to fig. 1 and 2, the heat treatment apparatus 1 is configured to be able to perform heat treatment on the surface of the object 100 to be treated. Examples of the heat treatment include a CVD (Chemical Vapor Deposition) treatment, a diffusion treatment, an annealing treatment, a solar cell manufacturing treatment, and a semiconductor device manufacturing treatment. In this embodiment, the object 100 is a glass substrate. The object 100 to be processed is formed in a rectangular shape, for example. The heat treatment apparatus 1 performs heat treatment on the object 100 under the reactive gas atmosphere, thereby forming a thin film on the surface of the object 100. The heat treatment apparatus 1 is a horizontal heat treatment apparatus. The object 100 to be processed is displaced in the horizontal direction, i.e., the front-rear direction X, when it is taken out of and put into the heat processing apparatus 1.
The heat treatment apparatus 1 includes a casing 2, a tube support member 3, a tube (storage container) 4, a heater 5, a tube adapter 6, a tube adapter support mechanism 7, a door 8, and a door support mechanism 9.
The casing 2 is provided as an outer casing member of the heat treatment apparatus 1, and in the present embodiment, the casing 2 has a casing structure elongated in the front-rear direction X.
The case 2 has: a right column 11R and a left column 11L as a pair of right and left columns, which are disposed at the front end of the heat treatment apparatus 1; and a bed 12 horizontally disposed on the lower side of the columns 11R and 11L.
The tube support member 3 is placed on the bed 12. The tube support member 3 is a member including a plurality of block-shaped portions having surfaces formed in an arc shape along the outer peripheral portion of the tube 4 and columns extending downward from the block-shaped portions and fixed to the bed 12, and is provided along the front-rear direction X. The tube 4 is supported by these tube support members 3.
The tube 4 is a horizontal tube provided to receive the object 100 to be processed. The tube 4 is provided for heat-treating the object 100 to be treated housed in the tube 4 in a heated atmosphere. In the present embodiment, the tube 4 is formed using quartz. The tube 4 is formed to be hollow. The thickness (plate thickness) of the pipe 4 is set to be about several tens mm. In the present embodiment, the tube 4 is formed in a cylindrical shape having a central axis P1 extending in the front-rear direction X. The rear end of the tube 4 is closed. The cylindrical portion (body portion) of the tube 4 is placed on the tube support member 3 and supported by the tube support member 3. The front end of the pipe 4 is opened forward to form an opening 4 a.
The opening 4a is formed in a size through which the object 100 to be treated can pass. The object 100 to be treated is taken out of and put into the tube 4 through the opening 4 a. The object 100 to be treated is, for example, placed on the support base 13, taken out of and put into the tube 4 through the opening 4 a. The tube 4 having the above-described structure is heated by the heater 5.
The heater 5 is provided to heat the atmosphere in the tube 4. The heater 5 is, for example, an electrothermal heater. The heater 5 is provided in the casing 2 so as to surround the tube 4. In fig. 1, a part of the heater 5 is illustrated. The heater 5 can heat the atmosphere in the tube 4 to about several hundred degrees. While the atmosphere in the tube 4 is being heated, the opening 4a of the tube 4 is closed by the tube adaptor 6 and the door 8.
The door 8 is provided to open and close the opening 4a of the tube 4. The door 8 is formed using, for example, a metal plate. The door 8 is formed in a shape along the shape of the opening 4a of the tube 4, and in the present embodiment, is formed in a disc shape. The door 8 closes the opening 4a of the tube 4 along the opening 6a of the tube adaptor 6 so as to close the opening 6a of the tube adaptor 6. More specifically, the outer peripheral portion of the door 8 is configured to be able to contact a 1 st flange 21 of the pipe adapter 6, which will be described later. When the outer peripheral portion of the door 8 contacts the 1 st flange 21, the gap between the door 8 and the 1 st flange 21 is hermetically sealed by the 1 st sealing member 15 described later. The door 8 is disposed in front of the pipe 4 and the pipe adaptor 6. The door 8 is supported by a door support mechanism 9 so as to be openable and closable with respect to the opening 4a of the tube 4. The details of the door support mechanism 9 will be described later.
Referring to fig. 1 to 3, the pipe adaptor 6 is disposed between the opening 4a of the pipe 4 and the door 8, and is provided to attach the door 8 to the pipe 4. In the present embodiment, the pipe adapter 6 is configured to cool the 1 st seal member 15 and the 2 nd seal member 16. By providing the tube adapter 6, the 1 st sealing member 15 and the 2 nd sealing member 16 are suppressed from being overheated by heat from the heater 5. As a result, deterioration of the 1 st seal member 15 and the 2 nd seal member 16 can be suppressed.
The tube adapter 6 is disposed adjacent to the opening 4a of the tube 4. The pipe adapter 6 has a shape in which 2 cylindrical members (inner cylinder 19 and outer cylinder 20) are combined, and is disposed substantially coaxially with the pipe 4. The pipe adaptor 6 is formed using a metal material. The metal material is, for example, a stainless steel material.
The tube adapter 6 has: an inner cylinder 19; an outer cylinder 20 surrounding the inner cylinder 19; an annular 1 st flange 21 that closes a gap between a front end of the inner cylinder 19 and a front end of the outer cylinder 20; an annular 2 nd flange 22 that closes a gap between a rear end of the inner cylinder 19 and a rear end of the outer cylinder 20; a cooling water path 23; and a 2 nd seal member holder 24.
The 1 st flange 21 is provided as a portion that contacts the door 8. The 1 st flange 21 is fixed to the inner cylinder 19 and the outer cylinder 20 by welding or the like. An annular 1 st seal member 15 is disposed on a front surface of the 1 st flange 21 facing the door 8.
The 1 st seal member 15 is provided to hermetically seal the gap between the door 8 and the pipe adapter 6. In the present embodiment, the 1 st seal member 15 is an O-ring formed using synthetic rubber or the like, and has elasticity and flexibility. A 2 nd flange 22 is disposed behind the 1 st seal member 15.
The 2 nd flange 22 is provided as a portion adjacent to the tube 4. The 2 nd flange 22 is fixed to the inner cylinder 19 and the outer cylinder 20 by welding or the like. The 2 nd flange 22, the 1 st flange 21, the inner cylinder 19, and the outer cylinder 20 form a cooling water passage 23.
The cooling water passage 23 is provided as a cylindrical water passage. The cooling water path 23 is connected to a heat exchanger not shown. The cooling water passage 23 is configured to allow cooling water cooled by the heat exchanger to pass therethrough. Thereby, the 1 st seal member 15 and the 2 nd seal member 16 disposed adjacent to the cooling water path 23 are cooled.
The 2 nd seal member 16 is provided to hermetically seal between the tube adapter 6 and the tube 4. In the present embodiment, the 2 nd seal member 16 has the same structure as the 1 st seal member 15. That is, the 2 nd seal member 16 is an O-ring formed using synthetic rubber or the like, and has elasticity and flexibility. The 2 nd seal member 16 is formed in a ring shape. The 2 nd seal member 16 is fitted to the outer peripheral surface of the opening 4a of the pipe 4. In addition, the 2 nd seal member 16 is in contact with the rear end face of the 2 nd flange 22. The 2 nd seal member 16 is held by a 2 nd seal member holder 24.
The 2 nd seal member holder 24 is a block-shaped member formed in an arc shape when viewed in the front-rear direction X, and a plurality of the seal member holders are arranged along the circumferential direction of the pipe 4. Each 2 nd sealing member holder 24 is fixed to the 2 nd flange 22 using a fixing member 25 such as a bolt. Each of the 2 nd sealing member holders 24 presses the 2 nd sealing member 16 against the outer peripheral surface of the tube 4 at the opening 4a of the tube 4.
Referring to fig. 4 to 6, the pipe adapter 6 having the above-described structure is supported by the pipe adapter supporting mechanism 7. The tube adapter supporting mechanism 7 supports the tube adapter 6 so that the tube adapter 6 can be displaced in the vertical direction Z in conjunction with the movement of displacing the opening 4a of the tube 4 in the vertical direction Z.
In the present embodiment, the tube adapter supporting mechanism 7 is provided at the central portion in the vertical direction Z of the tube adapter 6. In the present embodiment, the pipe adapter supporting mechanism 7 supports the pipe adapter 6 so as to be displaceable in the vertical direction Z at each of the right and left side portions of the pipe adapter 6, as viewed from the front-rear direction X (the direction of the central axis P1 of the pipe 4). Specifically, the pipe adapter support mechanism 7 includes: a right mechanism 30R provided on the right side of the tube adapter 6; and a left mechanism 30L provided on the left side of the tube adapter 6.
The right side mechanism 30R and the left side mechanism 30L of the tube adapter support mechanism 7 have a bilaterally symmetrical structure. Therefore, unless otherwise specified, the following description will be made without distinguishing the structure of the right mechanism 30R from the structure of the left mechanism 30L.
The right mechanism 30R and the left mechanism 30L are disposed so as to sandwich the tube 4 in the left-right direction Y. The right-side mechanism 30R and the left-side mechanism 30L support the tube adapter 6 on the right and left sides of the tube adapter 6 so as to be displaceable in the vertical direction Z when viewed from the front-rear direction X (as viewed from the direction of the central axis P1 of the tube 4). In the present embodiment, the length of the right and left mechanisms 30R and 30L in the vertical direction Z is about 1/3 of the inner diameter of the pipe 4.
The right side mechanism 30R and the left side mechanism 30L each have: a fixed portion 31; a movable part 32; a linear guide 35 that is provided to the fixed portion 31 and the movable portion 32 and guides the pipe adapter 6 to move in the up-down direction Z, and the linear guide 35 includes a fixed rail 33 and a slider 34; and a 1 st load receiving portion 36 for receiving a load of the pipe adapter 6.
The fixing portion 31 is a portion fixed to the case 2, and restricts movement in the vertical direction Z. The fixing portion 31 is disposed on the outer side in the left-right direction Y of the tube adapter supporting mechanism 7. The fixed portion 31 is configured to allow the movable portion 32 to be displaced in the up-down direction Z.
The fixing portion 31 includes a 1 st fixing member 37, a 2 nd fixing member 38, a 3 rd fixing member 39, and a fixing rail 33.
The 1 st fixing member 37 is fixed to the corresponding columns 11R and 11L (see fig. 1) of the casing 2. The 1 st fixing member 37 extends forward from the corresponding column 11R, 11L, and includes, for example, a rectangular plate-like portion. The 2 nd fixing member 38 is attached to the 1 st fixing member 37 so as to be adjustable in position in the front-rear direction X.
The 2 nd fixing member 38 is disposed closer to the center of the tube 4 than the 1 st fixing member 37 is in the left-right direction Y. In the present embodiment, the 2 nd fixing member 38 is formed in an L shape when viewed from the vertical direction Z. The 2 nd fixing member 38 is aligned with the outer cylinder 20 of the tube adapter 6 in the left-right direction Y. The 2 nd fixing member 38 is formed with a plurality of horizontal long holes 38a aligned in the vertical direction Z. The lateral long holes 38a are disposed on outer portions of the 2 nd fixing member 38 in the left-right direction Y and extend in the front-rear direction X. The fixing bolt 40 passes through each of the laterally long holes 38 a. Each fixing bolt 40 is screwed into a screw hole (not shown) formed in the 1 st fixing member 37, thereby fastening the 2 nd fixing member 38 to the 1 st fixing member 37. When the fixing bolt 40 is loosened, the front-rear position of the 2 nd fixing member 38 with respect to the 1 st fixing member 37 (tube 4) can be adjusted by changing the position of the horizontal long hole 38 a. The configuration is not limited to the above configuration as long as the 2 nd fixing member 38 can be fixed to the 1 st fixing member 37 while the position of the 2 nd fixing member 38 in the front-rear direction X with respect to the 1 st fixing member 37 can be adjusted. The 3 rd fixing member 39 is attached to a portion of the 2 nd fixing member 38 formed in a rectangular plate shape perpendicular to the front-rear direction X so as to be adjustable in position in the left-right direction Y.
The 3 rd fixing member 39 is disposed closer to the center of the tube 4 than the 2 nd fixing member 38 is in the left-right direction Y. In the present embodiment, the 3 rd fixing member 39 is formed in a vertically elongated rectangular plate shape, and is disposed so that the thickness direction of the 3 rd fixing member 39 is the front-rear direction X. The 3 rd fixing member 39 is aligned with the outer cylinder 20 of the tube adaptor 6 in the left-right direction Y. A plurality of horizontal long holes 39a aligned in the vertical direction Z are formed in the 3 rd fixing member 39. Each of the horizontal long holes 39a extends in the left-right direction Y. The fixing bolt 41 passes through each of the lateral long holes 39 a.
Each fixing bolt 41 is screwed into a screw hole formed in the 2 nd fixing member 38, thereby fastening the 3 rd fixing member 39 to the 2 nd fixing member 38. When the fixing bolt 41 is loosened, the left-right position of the 3 rd fixing member 39 with respect to the 2 nd fixing member 38 (pipe 4) can be adjusted by changing the position of the horizontal long hole 39a with respect to the fixing bolt 41. The present invention is not limited to the above configuration as long as the 3 rd fixing member 39 can be fixed to the 2 nd fixing member 38 while the position of the 3 rd fixing member 39 in the left-right direction Y with respect to the 2 nd fixing member 38 can be adjusted.
With the above configuration, the position of the 3 rd fixing member 39 and the fixing rail 33 in the front-rear direction X and the position of the fixing rail 33 in the left-right direction Y with respect to the pipe 4 can be changed in a state where the fixing bolts 40 and 41 are loosened.
A stopper bracket 42 is fixed to the 3 rd fixing member 39. The stopper brackets 42 are arranged at, for example, 2 locations in the vertical direction Z on one 3 rd fixing member 39, and in the present embodiment, the stopper brackets 42 extend forward from the 3 rd fixing member 39. A stopper 43 is fixed to each stopper bracket 42. The stopper 43 is formed using, for example, a bolt. The stopper 43 is provided to define the maximum value of the movable amount of the movable portion 32 in the vertical direction Z. The stopper 43 penetrates through a through hole formed in the stopper bracket 42, and is fixed to the stopper bracket 42 using a pair of fixing nuts 44 attached to the stopper 43. With this configuration, the position of the head portion of the stopper 43 in the left-right direction Y can be adjusted. In the present embodiment, the head portion provided at the distal end of the stopper 43 is disposed so as to be able to contact a stopper receiving portion 46e of the movable portion 32, which will be described later. The 3 rd fixing member 39 is fixed with the fixed rail 33.
The fixed rail 33 is a member extending straight in the vertical direction Z. The fixed rail 33 is disposed inside the 3 rd fixing member 39 in the left-right direction Y. In the present embodiment, the fixed rail 33 extends in the vertical direction Z. The fixed rail 33 is provided to a front surface of the 3 rd fixing part 39. The fixed rail 33 is formed in a constricted shape when viewed in the vertical direction Z. That is, the fixed rail 33 is formed in a shape in which the width of the middle portion in the front-rear direction X (the width in the left-right direction Y) is narrower than the width of the front end portion and narrower than the width of the rear end portion. The displacement of the movable portion 32 including the slider 34 in the vertical direction Z is guided by the fixed rail 33.
The movable portion 32 is a portion fixed to the tube adapter 6 and is movable integrally with the tube adapter 6 in the vertical direction Z. The movable portion 32 is disposed at a portion on the inner side in the left-right direction Y of the tube adapter supporting mechanism 7. The movable portion 32 is displaced in the vertical direction Z integrally with the pipe adaptor 6.
The movable portion 32 includes a 1 st movable member 45, a 2 nd movable member 46, and a slider 34.
The 1 st movable member 45 is a portion directly fixed to the tube adapter 6. The 1 st movable member 45 is formed in a substantially rectangular plate shape, and the thickness direction of the 1 st movable member 45 is along the front-rear direction X. The inner end surface of the 1 st movable member 45 in the left-right direction Y is formed in an arc shape along the outer peripheral surface shape of the outer cylinder 20 of the tube adapter 6, and is fixed to the outer peripheral surface of the outer cylinder 20 by welding or the like to be integrated with the outer cylinder 20. The 1 st movable member 45 and the outer cylinder 20 may be coupled to each other so that their relative positions can be adjusted. A plurality of elongated holes 45a aligned in the vertical direction Z are formed in the 1 st movable member 45.
Each of the vertically long holes 45a is disposed on an outer portion of the 1 st movable member 45 in the left-right direction Y, and extends in the up-down direction Z. The fixing bolt 47 passes through each of the elongated holes 45 a. Each fixing bolt 47 is screwed into a screw hole formed in the 2 nd movable member 46, thereby fastening the 2 nd movable member 46 to the 1 st movable member 45. When the fixing bolt 47 is loosened, the position of the 2 nd movable member 46 in the vertical direction Z with respect to the 1 st movable member 45 can be adjusted by changing the position of the elongated hole 45a with respect to the fixing bolt 47. As described above, by providing the horizontal long holes 38a, 39a and the vertical long hole 45a, the three-dimensional position adjustment of the tube adapter 6 in the front-rear direction X, the left-right direction Y, and the up-down direction Z with respect to the housing 2 can be performed. For example, in a non-load state in which the tube adapter 6 is supported by the elastic member 51 described later and is not subjected to an external force, the position of the tube adapter 6 can be adjusted by adjusting the positions of the horizontal long holes 38a, 39a and the position of the vertical long hole 45 a. In order to adjust the position, the force applied to the tube adaptor 6 may be about several kg.
The configuration is not limited to the above configuration as long as the position of the 2 nd movable member 46 in the vertical direction Z with respect to the 1 st movable member 45 can be adjusted and the 2 nd movable member 46 can be fixed to the 1 st movable member 45.
The 2 nd movable member 46 is provided as a portion for holding the slider 34 of the linear guide 35. The 2 nd movable member 46 extends long and narrow in the up-down direction Z. In the present embodiment, the 2 nd movable member 46 is formed in a crank shape when viewed in the up-down direction Z, and has a rear portion 46a extending perpendicular to the front-rear direction X, an intermediate portion 46b extending perpendicular to the left-right direction Y, and a front portion 46c extending perpendicular to the front-rear direction X.
The rear portion 46a is a portion screwed with the fixing bolt 47. The 1 st movable member 45 is fixed to the rear portion 46 a. The rear portion 46a is disposed rearward of the 1 st movable member 45. The intermediate portion 46b is disposed on a lateral side of the linear guide 35 in the left-right direction Y. The front portion 46c is formed with stopper receiving portions 46d, 46 e. The stopper receiving portions 46d and 46e are portions formed by cutting out a part of the front portion 46 c. More specifically, the stopper receiving portions 46d and 46e are formed by forming a recess inward in the lateral direction Y at a portion adjacent to the stopper 43 at an outer portion in the lateral direction Y of the plate-shaped front portion 46 c. The upper end and the lower end of the stopper receiving portion 46d and the upper end of the stopper receiving portion 46e contact the head of the stopper 43 when the amount of displacement in the vertical direction Z with respect to the stopper 43 reaches a certain value. This can prevent the movable portion 32 and the tube adapter 6 from being excessively displaced in the vertical direction Z with respect to the fixed portion 31. The slider 34 of the linear guide 35 is fixed to the rear end of the front portion 46 c.
The slide 34 cooperates with the fixed rail 33 to form a linear guide 35. In the present embodiment, 2 sliders 34 are provided separately in the vertical direction Z. In addition, the number of the sliders 34 is not limited.
The slider 34 has a shape corresponding to the shape of the fixed rail 33 when viewed in the vertical direction Z, and is formed in a constricted shape. That is, in the groove of the slider 34, the width of the middle portion in the front-rear direction X (the width in the left-right direction Y) is formed to be narrower than the width of the front end portion and narrower than the width of the rear end portion. The slider 34 is fitted on the fixed rail 33 so as to be movable relative to each other in the vertical direction Z.
The 1 st load receiving portion 36 is provided to receive a load including the own weight of the pipe adapter 6 and the movable portion 32. The 1 st load receiving portion 36 is an elastic support mechanism and receives the load in a state where the pipe adapter 6 and the movable portion 32 can be moved in the vertical direction Z. In the present embodiment, the 1 st load receiving portion 36 is disposed at the lower portion of the pipe adapter supporting mechanism 7.
The 1 st load receiving portion 36 includes: a shaft member 48; a pair of receiving members 49, 50 attached to the shaft member 48; and an elastic member 51 sandwiched between the pair of receiving members 49, 50.
The shaft member 48 extends in the vertical direction Z, and a pair of receiving members 49 and 50 and an elastic member 51 are fitted to each other. The shaft member 48 is a male screw member formed using a bolt such as a headed bolt or a stud bolt, for example. The shaft member 48 is screwed to a female screw portion 46f formed in the intermediate portion 46b of the 2 nd movable member 46. The locknut 52 is screwed to a portion of the shaft member 48 adjacent to the female screw portion 46f and at a position below the 2 nd movable member 46. The lock nut 52 can prevent the shaft member 48 from loosening relative to the 2 nd movable member 46. With this structure, the shaft member 48 and the movable portion 32 are integrally displaced in the vertical direction Z. A pair of receiving members 49, 50 and an elastic member 51 are disposed below a lock nut 52 in the shaft member 48.
The pair of receiving members 49 and 50 cooperate to sandwich the elastic member 51 in the vertical direction Z, and transmit the elastic repulsive force of the elastic member 51 to the fixed portion 31 and the movable portion 32. In the present embodiment, each of the receiving members 49 and 50 is formed in a disc shape having a through hole formed in the center thereof. The shaft member 48 passes through the through holes of the receiving members 49 and 50 with a gap therebetween. A stopper 53 formed of a double nut is disposed above the upper receiving member 49. The stopper 53 is screwed to the shaft member 48, and receives the upper receiving member 49 from above. This restricts upward movement of the upper receiving member 49 relative to the shaft member 48. The lower receiving member 50 is received by the 3 rd fixing member 39 of the fixing portion 31. Specifically, a convex receiving portion 39b is formed at the lower end of the 3 rd fixing member 39, at the lower end of the inner end of the 3 rd fixing member 39 in the lateral direction Y. The receiving portion 39b is provided with a lower receiving member 50, and the receiving portion 39b receives the lower receiving member 50 from below.
In the present embodiment, the elastic member 51 is a coil spring. The elastic member 51 transmits the load transmitted from the movable portion 32 via the shaft member 48 and the upper receiving member 49 to the 3 rd fixing member 39 of the fixing portion 31 via the lower receiving member 50.
In the 3 rd fixing member 39, a through hole is formed below the receiving portion 39b, and the shaft member 48 passes through the through hole. A stopper 54 formed of a nut is screwed to a lower portion of the shaft member 48. The stopper 54 is a so-called double nut, and is fixed to the shaft member 48 by being fastened to each other. When the center axis of the tube 4 is horizontal, a gap SP is provided between the stopper 54 on the upper side and the 3 rd fixing member 39. The gap SP corresponds to a movable amount by which the movable portion 32 and the tube adapter 6 can be moved upward relative to the fixed portion 31. When the movable portion 32 and the pipe adapter 6 are displaced upward by the above-described gap SP from the state in which the central axis of the pipe 4 is horizontal, the stopper 54 comes into contact with the lower end portion of the 3 rd fixed member 39, and the movement of further displacing upward the shaft member 48, the movable portion 32, and the pipe adapter 6 is restricted.
As described above, when the tube adapter 6 is displaced in the up-down direction Z, the slider 34 of the linear guide 35 slides in the up-down direction Z with respect to the fixed rail 33. At this time, the load of the pipe adapter 6 is always received by the elastic member 51 of the 1 st load receiving portion 36, and therefore the pipe adapter 6 can be smoothly displaced vertically.
The above is the structure of the pipe adaptor supporting mechanism 7.
Next, the structure of the door support mechanism 9 will be described with reference to fig. 2 and 7 to 9.
The door support mechanism 9 is attached to the housing 2 and is disposed in front of the pipe adapter 6 and the pipe adapter support mechanism 7. The door support mechanism 9 supports the door 8 so as to be capable of opening and closing the opening portion 6a of the tube adaptor 6 (the opening portion 4a of the tube 4), and supports the door 8 so as to be capable of moving in the vertical direction Z in conjunction with the movement in the vertical direction Z of the opening portion 4a of the tube 4 and the tube adaptor 6. In the present embodiment, the door support mechanism 9 allows the tilting operation of the door 8.
The door support mechanism 9 includes: a 1 st support member 61 coupled to the door 8 to support the door 8; a 2 nd support member 62 that supports the 1 st support member 61; a 2 nd load receiving portion 64 that transmits the load from the 1 st support member 61 to the 2 nd support member 62; a door opening/closing mechanism 65 which supports the 2 nd support member 62, is connected to the door 8 via the 2 nd support member 62 and the 1 st support member 61, and opens and closes the door 8; and a setting unit 66 for setting the door 8.
In the present embodiment, the 1 st support member 61 is an axial portion disposed in front of the door 8 and on the upper side of the door 8 and extending in the vertical direction Z. In the present embodiment, the 1 st support member 61 is formed using a stud bolt, and has an external thread portion 61 a. The 1 st support member 61 is disposed at the center of the door 8 in the left-right direction Y. The 1 st support member 61 is made of metal, has a diameter of about ten mm to several tens mm, and has strength capable of supporting the weight of the door 8. The lower portion of the 1 st support member 61 is positioned in front of the door 8, and the upper portion of the 1 st support member 61 is positioned above the door 8. The lower end of the 1 st support member 61 is connected to the door 8 via a spherical joint 67 as a joint.
The spherical joint 67 has: a 1 st member 68 attached to the 1 st support member 61; and a 2 nd member 69 attached to the door 8.
In the present embodiment, the 1 st member 68 of the spherical joint 67 is a bearing portion, and includes: a ball receiving portion 71 that receives a spherical portion 70 provided on the 2 nd member 69; and a female screw shaft 72 extending upward from the ball receiving portion 71 and screwed into the male screw portion 61a at the lower end of the 1 st support member 61. The ball receiving portion 71 includes an inner peripheral surface in sliding contact with the spherical portion 70. The 1 st member 68 moves integrally with the 1 st support member 61 by being screwed to the 1 st support member 61.
In the present embodiment, the 2 nd member 69 of the spherical joint 67 is a shaft portion, and includes: a spherical portion 70; and a male screw shaft 73 extending, for example, rearward from the spherical portion 70 and screwed into a female screw portion (not shown) formed in a bracket 8a fixed to the front surface of the door 8. The 2 nd member 69 moves integrally with the bracket 8a and the door 8. As described above, by coupling the door 8 to the 1 st support member 61 using the spherical joint 67, the door 8 is coupled to the 1 st support member 61 so as to be displaceable about the axis L1 extending in the left-right direction Y perpendicular to the up-down direction Z. With this configuration, it is possible to more reliably suppress the occurrence of a gap between the outer peripheral portion of the door 8 and the opening portion 6a of the tube adapter 6 when the door 8 is closed. Further, the 1 st support member 61 may be provided with a spherical portion 70, and the bracket 8a of the door 8 may be provided with a bearing portion for receiving the spherical portion 70.
The 2 nd support member 62 is disposed so as to surround the 1 st support member 61, and the 1 st support member 61 is provided at the lower end thereof with the spherical joint 67 having the above-described configuration.
As described above, the 2 nd support member 62 is a member that supports the 1 st support member 61, and is configured to be movable in the front-rear direction X and the left-right direction Y integrally with the 1 st support member 61. In the present embodiment, the 2 nd support member 62 is disposed in front of the door 8. In the present embodiment, the 2 nd support member 62 is formed by combining a plurality of metal plates having a thickness of about several mm. Thus, the 2 nd support member 62 has strength capable of supporting the load of the door 8 and the like.
The 2 nd support member 62 has a pair of right and left columns 74R, 74L, and an upper beam 75 and a lower beam 76 as a pair of upper and lower beams.
The posts 74R, 74L are provided as portions supported by the door opening/closing mechanism 65. The columns 74R and 74L are disposed apart in the left-right direction Y. In the present embodiment, the posts 74R, 74L are suspended and supported by the door opening/closing mechanism 65. The columns 74R and 74L are each formed in a rectangular plate shape with the left-right direction Y as the thickness direction. The upper ends of the posts 74R, 74L are disposed above the door 8 and fixed to later-described front and rear sliders 111a, 111a of the door support mechanism 9. The upper portion of each of the columns 74R and 74L is positioned above the door 8, and the portion from the middle portion to the lower end portion of each of the columns 74R and 74L is positioned in front of the door 8. A door pressing elastic member 77 is disposed between the posts 74R, 74L and the door 8.
The door pressing elastic member 77 is an example of the "No. 2 elastic member". The door pressing elastic member 77 elastically deforms between the 2 nd support member 62 and the door 8, thereby generating an elastic repulsive force that presses the door 8 toward the opening 6a of the tube adapter 6 (the opening 4a of the tube 4). The door pressing elastic member 77 is formed using a coil spring or the like, and is disposed between the right post 74R and the door 8, and between the left post 74L and the door 8. The door pressing elastic members 77 are disposed at, for example, 2 locations on the respective columns 74R and 74L so as to be spaced apart in the vertical direction Z. The door pressing elastic member 77 is disposed, for example, below the spherical joint 67 in the vertical direction Z. The door-pressing elastic members 77 are preferably attached to the corresponding posts 74R, 74L, but may be attached to the door 8. With the above configuration, the door pressing elastic members 77 are arranged bilaterally symmetrically in the front view of the door 8, and the plurality of door pressing elastic members 77 press the door 8 toward the pipe 4 with a more uniform load. An upper beam 75 and a lower beam 76 are disposed between the pair of left and right columns 74R, 74L.
The upper beam 75 and the lower beam 76 are provided as portions through which the 1 st support member 61 passes while supporting the later-described elastic member 82 of the 2 nd load receiving portion 64. The upper beam 75 and the lower beam 76 are disposed apart from each other in the vertical direction Z. In the present embodiment, the upper beam 75 and the lower beam 76 are fixed to the columns 74R, 74L. More specifically, both right and left end portions of the upper beam 75 and the lower beam 76 are fixed to inner surfaces of the corresponding columns 74R, 74L, respectively. The upper beam 75 and the lower beam 76 are each formed in a rectangular plate shape having the thickness direction in the vertical direction Z. In the present embodiment, the upper beam 75 and the lower beam 76 are disposed above the door 8. A space in which an initial load setting portion 91 of the setting portion 66, which will be described later, is disposed is formed above the upper beam 75. A space in which a door height position adjusting portion 92, which will be described later, of the setting portion 66 is disposed is formed between the upper beam 75 and the lower beam 76. The upper beam 75 and the lower beam 76 have through holes 75a and 76a, respectively.
The through holes 75a and 76a are provided as portions through which the 1 st supporting member 61 passes. In the present embodiment, the through holes 75a and 76a are formed in the centers of the beams 75 and 76 in a plan view.
The 2 nd support member 62 having the above-described structure receives the load from the 1 st support member 61 and the door 8 via the 2 nd load receiving portion 64. The 2 nd load receiving portion 64 is disposed above the upper beam 75 between the columns 74R, 74L of the 2 nd support member 62.
The 2 nd load receiving portion 64 has: a lower plate 81 placed on the upper beam 75; a pair of left and right elastic members 82, 82 mounted on the lower plate 81; an upper plate 83 provided on these elastic members 82; a pair of left and right connecting shafts 84, 84 connecting the upper plate 83 and the lower plate 81; a pair of upper and lower coupling nuts 85, 85 as nuts for coupling the upper plate 83 and the 1 st support member 61; and initial load setting members 86, 86 as nuts for coupling the upper plate 83 and the coupling shaft 84.
The lower plate 81 is a rectangular plate-like member fixed to the upper surface of the upper beam 75. The lower plate 81 is formed with a through hole through which the 1 st supporting member 61 passes. The elastic member 82 is disposed on the lower plate 81.
The elastic member 82 is an example of the "1 st elastic member". The elastic member 82 is provided as a member that transmits the load from the 1 st support member 61 to the 2 nd support member 62 so that the 1 st support member 61 can move in the vertical direction Z with respect to the 2 nd support member 62. The elastic member 82 is formed using a coil spring or the like. In the present embodiment, a pair of elastic members 82 is provided symmetrically with respect to the 1 st supporting member 61. The overall length and the spring constant of each elastic member 82 are appropriately set in consideration of the self weight of the door 8 and the amount of movement of the door 8 in the up-down direction Z. In the present embodiment, the elastic member 82 is configured to contract when the door 8 is displaced downward and to expand when the door 8 is displaced upward. The lower plate 81 may be omitted and the elastic member 82 may be directly placed on the upper beam 75.
The upper plate 83 is a rectangular flat plate-like member disposed in parallel with the lower plate 81 (the upper beam 75). The upper plate 83 is formed with 3 through-holes in total, a through-hole through which the 1 st supporting member 61 passes, and a pair of left and right through-holes through which the pair of left and right connecting shafts 84 passes. The lower surface of the upper plate 83 receives the elastic members 82 directly or via a sheet member such as a washer.
The connecting shaft 84 is fixed to the lower plate 81 by welding or the like. When the lower plate 81 is omitted, the coupling shaft 84 is directly fixed to the upper beam 75. In the present embodiment, the coupling shaft 84 passes through a space surrounded by the corresponding elastic member 82. Each coupling shaft 84 extends above the upper plate 83 through a corresponding through hole of the upper plate 83. In addition, the 1 st supporting member 61 also extends above the upper plate 83.
The coupling nuts 85 are provided in a pair of upper and lower positions, and are disposed above the upper plate 83 and below the upper plate 83, respectively. Each coupling nut 85 is screwed to the male screw portion 61a at the upper end of the 1 st support member 61, thereby fixing the 1 st support member 61 and the upper plate 83 to each other. Thereby, the 1 st supporting member 61 and the upper plate 83 are integrally displaced in the up-down direction Z.
The initial load setting member 86 is provided on each coupling shaft 84. The initial load setting member 86 is screwed to a male screw portion 84a formed at the upper end of the corresponding coupling shaft 84 above the upper plate 83. With this structure, the upper plate 83 is prevented from falling off the coupling shaft 84. The initial load setting member 86 serves as a stopper to restrict the upward displacement of the upper plate 83, and to allow the downward displacement of the upper plate 83. The load from the 1 st support member 61 is transmitted to the upper beam 75 of the 2 nd support member 62 via the upper plate 83 and the elastic member 82. In the present embodiment, a loosening prevention nut 87 is screwed to each coupling shaft 84 above each initial load setting member 86. Each of the loosening prevention nuts 87 is fastened to the corresponding initial load setting member 86. Thereby, each initial load setting member 86 is fixed to the corresponding coupling shaft 84.
In the present embodiment, an initial load setting member 86 and a stopper nut 88 are provided as members for limiting the amount of movement of the door 8 in the vertical direction Z within a certain range. The initial load setting member 86 receives the upper plate 83 fixed to the 1 st support member 61, and thereby restricts upward displacement of the upper plate 83, the 1 st support member 61, and the door 8. The stopper nut 88 is screwed to the male screw 61a formed in the 1 st support member 61 at a position below the upper plate 83 and above the lower plate 81. The stopper nut 88 is fastened to the 1 st support member 61 by being fastened to a loosening prevention nut 89 screwed to the male screw portion 61 a. The stopper nut 88 is received by the upper beam 75 to restrict downward displacement of the 1 st supporting member 61 and the door 8.
As described above, the 1 st support member 61 is supported by the 2 nd support member 62 via the elastic member 82. Further, a setting portion 66 is provided for setting an initial load (load in a stationary state before the movement of the door 8) received by the elastic member 82 and a vertical position of the door 8 (position of the 1 st support member 61 with respect to the 2 nd support member 62) at the time of maintenance of the heat treatment apparatus 1.
The setting unit 66 includes: an initial load setting unit 91 for setting an initial load of the elastic member 82; and a door height position adjusting portion 92 for adjusting the height position of the door 8.
The initial load setting unit 91 is provided in the 2 nd load receiving portion 64, and in the present embodiment, a part of the 2 nd load receiving portion 64 forms the initial load setting unit 91.
The initial load setting unit 91 includes an upper plate 83, a pair of right and left coupling shafts 84, a pair of upper and lower coupling nuts 85, and an initial load setting member 86.
The initial load setting member 86 is attached to the connecting shaft 84, receives a load from the elastic member 82 via the upper plate 83, and generates an initial load in the elastic member 82 corresponding to the vertical position of the initial load setting member 86 with respect to the No. 2 support member 62. That is, the amount of compression of the elastic member 82 is determined according to the position of the initial load setting member 86. In the present embodiment, the vertical height positions of the pair of right and left initial load setting members 86, 86 are the same. More specifically, when the amount of screwing of each initial load setting member 86 into the male screw portion 84a of each coupling shaft 84, that is, the vertical position of each initial load setting member 86 with respect to each coupling shaft 84 is changed, the vertical position of the upper plate 83 with respect to the lower plate 81 is also changed. When the distance between the upper plate 83 and the lower plate 81 is changed, the amount of compression of the elastic member 82 is also changed. When the amount of compression of the elastic member 82 changes, the elastic repulsive force of the elastic member 82, that is, the initial load changes. In fig. 8, a state is shown in which a gap is provided between the initial load setting member 86 and the upper plate 83 by separating the initial load setting member 86 from the upper plate 83. That is, the load of the initial load setting member 86 is zero.
In the present embodiment, an example in which the initial load setting member 86 is formed by using a nut is described. However, this may not be the case. The initial load setting member may be any member as long as it can change the compression amount (spring length) of the elastic member 82 when the door 8 is in a stationary state, and the upper plate 83 and the nut coupled to the coupling shaft 84 may be formed of different members.
In the present embodiment, a door height position adjusting portion 92 is disposed in a space between the upper beam 75 and the lower beam 76 below the initial load setting portion 91 having the above-described configuration. The door height position adjusting unit 92 is used when the vertical position of the door 8 is changed for maintenance of the heat treatment apparatus 1 or the like when the heat treatment apparatus 1 is not in operation (when a cycle of heat treatment of the object 100 to be treated is not performed).
The door height position adjusting portion 92 includes a position adjusting member 93, an upper bearing unit 94, and a lower bearing unit 95.
The position adjusting member 93 is a member different from the initial load setting member 86, and is provided for adjusting the vertical position of the 1 st supporting member 61 (door 8) with respect to the 2 nd supporting member 62. In the present embodiment, the position adjustment member 93 is a nut member, and is screwed to the male screw portion 61a formed in the intermediate portion of the 1 st support member 61. The position adjustment member 93 may be configured to be rotated by a human hand by forming the outer peripheral surface into a cylindrical shape. The position adjustment member 93 may be formed in a shape (for example, a polygonal shape) having one or more sets of mutually parallel surfaces and rotated by a tool such as a wrench.
When the heat treatment apparatus 1 is in operation (that is, during the operation of carrying the object 100 into the tube 4 of the heat treatment apparatus 1, performing the heat treatment on the object 100 by the heat treatment apparatus 1, and then carrying out the object 100 from the tube 4), the position adjusting member 93 is disposed separately from both the upper bearing unit 94 and the lower bearing unit 95. Thus, when the heat treatment apparatus 1 is in operation, the position adjustment member 93 is prevented from contacting the bearing units 94, 95, and the door 8 supported by the elastic member 82 is allowed to be displaced up and down.
The upper bearing unit 94 is disposed above the position adjustment member 93. The upper bearing unit 94 has: an upper bearing 94 a; and an upper bearing holder 94b for mounting the upper bearing 94a to the upper beam 75.
In the present embodiment, the upper bearing 94a is a thrust bearing including a lower raceway disk and an upper raceway disk. The inner diameter of the upper bearing 94a is larger than the outer diameter of the 1 st supporting member 61. The 1 st support member 61 passes through the upper bearing 94a with a gap from the upper bearing 94 a.
The upper bearing holder 94b has: an annular pedestal 94c that receives the upper surface of the upper raceway plate of the upper bearing 94a and is received by the lower surface of the upper beam 75; a bearing pressure plate 94d that receives the outer peripheral edge portion of the lower surface of the lower raceway plate of the upper bearing 94 a; and a fixing pin 94e that fixes the pedestal 94c and the bearing presser plate 94d to the upper beam 75.
In the present embodiment, a plurality of bearing holding plates 94d are arranged along the circumferential direction of the upper bearing 94 a. A fixing pin 94e is attached to each bearing pressure plate 94 d. The fixing pin 94e penetrates the bearing retainer 94d and the base 94c, and is fixed to a hole for the fixing pin formed in the upper beam 75 by press-fitting or the like. With the above configuration, when the position adjustment member 93 contacts the lower raceway plate of the upper bearing 94a, the upper bearing 94a receives an upward thrust load from the position adjustment member 93. At this time, the lower raceway plate of the upper bearing 94a and the position adjustment member 93 are integrally rotatable around the 1 st support member 61.
The lower bearing unit 95 is disposed below the position adjustment member 93, and is formed vertically symmetrically with the upper bearing unit 94. The lower bearing unit 95 has: the lower bearing 95 a; and a lower bearing holder 95b for mounting the lower bearing 95a to the lower beam 76.
In the present embodiment, the lower bearing 95a is a thrust bearing including a lower raceway disk and an upper raceway disk, and has the same configuration as the upper bearing 94 a. The inner diameter of the lower bearing 95a is larger than the outer diameter of the 1 st supporting member 61. The 1 st support member 61 passes through the lower bearing 95a with a gap from the lower bearing 95 a.
The lower bearing holder 95b has: an annular pedestal 95c that receives the lower surface of the lower raceway plate of the lower bearing 95a and is received by the upper surface of the lower beam 76; a bearing holding plate 95d for receiving an outer peripheral edge portion of an upper surface of the upper track plate of the lower bearing 95 a; and a fixing pin 95e that fixes the pedestal 95c and the bearing pressure plate 95d to the lower beam 76.
In the present embodiment, a plurality of bearing retainers 95d are arranged along the circumferential direction of the lower bearing 95 a. Each bearing presser plate 95d is attached with a fixing pin 95 e. The fixing pin 95e penetrates the bearing retainer 95d and the base 95c, and is fixed to a hole for the fixing pin formed in the lower beam 76 by press-fitting or the like. With the above configuration, when the position adjustment member 93 contacts the upper raceway disk of the lower bearing 95a, the lower bearing 95a receives a downward thrust load from the position adjustment member 93. At this time, the upper raceway plate of the lower bearing 95a and the position adjustment member 93 are integrally rotatable around the 1 st supporting member 61.
Next, the operation when lowering the height position of the door 8 will be described. In the door height position adjusting portion 92 having the above-described configuration, when the position adjusting member 93 is rotated in one direction, the position adjusting member 93 moves upward with respect to the 1 st supporting member 61. Then, if the position adjustment member 93 is further rotated in the one direction while the upper bearing 94a is in contact with the position adjustment member 93, the vertical position of the position adjustment member 93 is kept constant, and the 1 st support member 61 is displaced downward together with the door 8. At this time, the entire length of the elastic member 82 becomes short, and the elastic member 82 is compressed.
Next, the operation when raising the height position of the door 8 will be described. In the door height position adjusting portion 92 having the above-described configuration, when the position adjusting member 93 rotates in the other direction opposite to the one direction, the position adjusting member 93 moves downward with respect to the 1 st supporting member 61. Then, if the position adjusting member 93 is further rotated in the other direction while the lower bearing 95a is in contact with the position adjusting member 93, the vertical position of the position adjusting member 93 is kept constant, and the 1 st supporting member 61 is displaced upward together with the door 8. At this time, the entire length of the elastic member 82 becomes long, and the degree of compression of the elastic member 82 is reduced.
Next, the structure of the door opening and closing mechanism 65 will be explained.
Referring to fig. 2, 7, and 8, the door opening/closing mechanism 65 moves the 1 st support member 61 and the 2 nd support member 62 in conjunction with the opening/closing operation of the door 8. In the present embodiment, the door opening/closing mechanism 65 moves the door 8 in the horizontal direction to open and close the door 8. In the present embodiment, the door opening/closing mechanism 65 can move the door 8 in the left-right direction Y and the front-back direction X. In the present embodiment, the door opening/closing mechanism 65 is disposed above the 2 nd support member 62 in front of the pipe 4. The door opening and closing mechanism 65 supports the door 8 via the 2 nd support member 62 and the 1 st support member 61, and displaces the 2 nd support member 62, the elastic member 82, and the 1 st support member 61 in conjunction with the opening and closing operation of the door 8. In the present embodiment, the door opening/closing mechanism 65 is a biaxial slide table mechanism.
The door opening and closing mechanism 65 includes a front-rear moving mechanism 111 and a left-right moving mechanism 112.
The forward/backward movement mechanism 111 is a mechanism that moves the movable unit 110 in the forward/backward direction X, and the movable unit 110 includes the 2 nd support member 62, the 1 st support member 61, the elastic member 82, the 2 nd load receiving portion 64, and the door 8. In the present embodiment, the front-rear movement mechanism 111 is disposed below the left-right movement mechanism 112. The forward-backward movement mechanism 111 displaces the movable unit 110 in the forward-backward direction X.
The forward/backward movement mechanism 111 includes: a front-rear slide table 111 a; a guide rail 111b extending in the front-rear direction X and supporting the front-rear slide table 111 a; and an actuator (not shown) that moves the front-rear slide table 111a in the front-rear direction X.
In the present embodiment, a pair of left and right slide bases 111a is disposed. Each of the front-rear slide tables 111a has a block portion to which the upper end portions of the columns 74R, 74L of the 2 nd support member 62 are fixed. Further, upper portions of the front and rear slide tables 111a, 111a are supported by a pair of guide rails 111b, 111b provided apart in the left-right direction Y. With this configuration, the front-rear slide table 111a is supported by the guide rail 111b and is slidable in the front-rear direction X with respect to the guide rail 111 b. The guide rails 111b, 111b are supported by a left-right movement mechanism 112.
The left-right moving mechanism 112 includes: left and right slide tables 112 a; a guide rail 112b which extends in the left-right direction Y and supports the left-right slide base 112 a; and an actuator (not shown) that moves the left and right slide bases 112a in the left-right direction Y.
The left-right slide base 112a has a horizontally arranged rectangular flat plate-like portion, and guide rails 111b, 111b of the forward-backward movement mechanism 111 are fixed to the lower surface of the flat plate-like portion. The upper portion of the right and left slide bases 112a is supported by a pair of guide rails 112b, 112b provided apart in the front-rear direction X. With this configuration, the right and left slide bases 112a are supported by the guide rails 112b and can slide in the right and left direction Y with respect to the guide rails 112 b. The guide rails 112b, 112b are fixed to, for example, the upper beam 10 of the box body 2.
With the above configuration, when the door 8 in a state in which the opening portion 6a of the tube adapter 6 is closed is opened, first, the forward-backward moving mechanism 111 is driven to displace the movable unit 110 including the door 8 forward. Thereby, the door 8 is separated from the opening 6a of the tube adapter 6. Next, the left-right moving mechanism 112 is driven to displace the movable unit 110 to, for example, the left side of the opening 6a of the tube adapter 6. This opens the opening 6a of the tube adaptor 6, and the object 100 to be treated can be taken out of and put into the tube 4.
On the other hand, in order to close the door 8 in a state where the opening 6a of the tube adapter 6 is opened, first, the left-right moving mechanism 112 is driven to move the movable unit 110 to the right. Thereby, the door 8 and the opening 6a of the tube adapter 6 are opposed to each other in the front-rear direction X. Next, the forward-backward moving mechanism 111 is driven to displace the movable unit 110 toward the opening 6a of the tube adapter 6. Thereby, the door 8 abuts against the opening 6a of the tube adapter 6, and the door 8 is closed.
In the present embodiment, the left-right moving mechanism 112 is disposed above the front-rear moving mechanism 111 as an example, but this may not be the case. A front-rear moving mechanism 111 may be provided above the left-right moving mechanism 112. In the present embodiment, a biaxial slide table mechanism is described as an example of the door opening/closing mechanism 65. However, this may not be the case. The door opening/closing mechanism 65 may be any other mechanism such as a hinge mechanism as long as it can open and close the door 8.
As described above, according to the heat treatment apparatus 1, the tube adapter supporting mechanism 7 supports the tube adapter 6 so that the tube adapter 6 can be displaced in the vertical direction Z in conjunction with the movement in which the opening 4a of the tube 4 is displaced in the vertical direction Z. According to this configuration, when the vertical position of the opening 4a of the tube 4 is changed due to thermal expansion of the tube support member 3 at a high temperature, when the vertical position of the opening 4a of the tube 4 is changed due to thermal expansion of the tube 4 at a high temperature, or when the vertical position of the opening 4a of the tube 4 is changed due to load balance of the object 100 to be processed in the tube 4, the tube adapter 6 can be displaced in the vertical direction Z in accordance with the change in the vertical position of the opening 4a of the tube 4. As a result, the opening 4a of the tube 4 does not receive a large force from the tube adaptor 6. Therefore, the load applied to the opening 4a of the tube 4 can be further reduced.
Further, according to the heat treatment apparatus 1, the tube adapter supporting mechanism 7 supports the tube adapter 6 so as to be displaceable in the vertical direction Z at each of the right and left side portions of the tube adapter 6. According to this structure, the pipe adapter support mechanism 7 can be easily arranged as compared with a case where the pipe adapter 6 is supported at one location with a large structure. Further, the weight of the pipe adapter 6 can be received by the pipe adapter support mechanism 7 with good lateral balance. In the present embodiment in which the door support mechanism 9 that supports the door 8 is disposed in the central portion of the door 8 in the left-right direction Y, the arrangement of the tube adapter support mechanism 7 with respect to the door support mechanism 9 is not hindered.
Further, according to the heat treatment apparatus 1, the tube adapter supporting mechanism 7 includes: a fixing portion 31 that restricts movement in the vertical direction Z; a movable portion 32 provided so as to be movable integrally with the tube adapter 6 in the vertical direction Z; and an elastic member 51 for transmitting the load from the movable portion 32 to the fixed portion 31. With this configuration, the tube adapter support mechanism 7 can smoothly displace the tube adapter 6 in the vertical direction Z.
Further, according to the heat treatment apparatus 1, the tube adapter supporting mechanism 7 can adjust the position of the tube adapter 6 with respect to the housing 2 in at least one direction (in the present embodiment, all directions) of the vertical direction Z, the horizontal direction Y, and the vertical direction Z. According to this configuration, at least one of the vertical position, the horizontal position, and the vertical position of the tube adaptor 6 can be adjusted.
Further, according to the heat treatment apparatus 1, the tube adapter supporting mechanism 7 includes the stopper 43, and the stopper 43 defines the movable amount of the movable portion 32 in the vertical direction Z. With this configuration, the pipe adaptor 6 can be prevented from moving excessively in the vertical direction Z.
Further, according to the heat treatment apparatus 1, the tube adapter supporting mechanism 7 includes the linear guide 35, and the linear guide 35 is provided in the fixed portion 31 and the movable portion 32 to guide the movement of the tube adapter 6 in the vertical direction Z. With this configuration, the pipe adaptor support mechanism 7 can move the pipe adaptor 6 more smoothly in the vertical direction Z.
Further, according to the heat treatment apparatus 1, the door support mechanism 9 supports the door 8 so as to be displaceable in the vertical direction Z in conjunction with the movement of displacing the opening 6a of the tube adapter 6 (the opening 4a of the tube 4) in the vertical direction Z. According to this configuration, the door 8 can be displaced in the vertical direction Z in accordance with the change in the vertical position of the opening 4a of the tube 4 when the vertical position of the opening 4a of the tube 4 is changed due to thermal expansion of the tube supporting member 3 at a high temperature, when the vertical position of the opening 4a of the tube 4 is changed due to thermal expansion of the tube 4 at a high temperature, or when the vertical position of the opening 4a of the tube 4 is changed due to load balance of the object 100 to be treated in the tube 4. As a result, opening 4a of tube 4 and opening 6a of tube adapter 6 do not receive a large force from door 8. Therefore, the load applied to the opening 4a of the tube 4 can be further reduced.
Further, according to the heat treatment apparatus 1, the elastic member 82 of the door supporting mechanism 9 transmits the load from the 1 st supporting member 61 to the 2 nd supporting member 62 so that the 1 st supporting member 61 can move in the vertical direction Z with respect to the 2 nd supporting member 62. According to this configuration, the door support mechanism 9 can smoothly move the door 8 in the vertical direction Z by elastic deformation of the elastic member 82.
Further, according to the heat treatment apparatus 1, the door 8 is coupled to the 1 st support member 61 so as to be displaceable about the axis L1 extending in the left-right direction Y. According to this configuration, when the opening 4a of the pipe 4 is displaced so as to be inclined with respect to the vertical direction Z (for example, when the opening 4a of the pipe 4 is inclined with respect to the vertical direction Z due to the load balance of the object 100 to be processed in the pipe 4), the door support mechanism 9 can incline the door 8 so as to match the inclination. This can suppress the occurrence of a gap between the opening 4a of the tube 4 and the door 8, and can suppress a large load from acting on the opening 4a of the tube 4.
In particular, in the heat treatment apparatus 1 of the present embodiment, the door 8 and the 1 st supporting member 61 are coupled by the spherical joint 67. According to this configuration, the degree of freedom of the door 8 to be displaced in accordance with the displacement of the opening 4a of the tube 4 can be further improved, and the joint (spherical joint 67) can be completed with a small number of components.
Further, according to the heat treatment apparatus 1, the 1 st supporting member 61 of the door supporting mechanism 9 is a shaft-like portion extending in the vertical direction Z, and passes through the through holes 75a, 76a formed in the 2 nd supporting member 62. According to this configuration, the 2 nd support member 62 functions as a protective member that protects the 1 st support member 61, and the 1 st support member 61 can be more reliably prevented from coming into contact with foreign matter. Further, the 1 st support member 61 and the 2 nd support member 62 can be arranged compactly.
Further, according to the heat treatment apparatus 1, the door pressing elastic member 77 of the door support mechanism 9 generates an elastic repulsive force that presses the door 8 toward the opening 6a of the tube adapter 6 (the opening 4a of the tube 4) by being elastically deformed between the 2 nd support member 62 and the door 8. According to this configuration, by applying a load to the door 8 to press the door 8 against the opening 6a of the pipe adaptor 6, the adhesion between the door 8 and the pipe adaptor 6 can be improved. Further, the load for pressing the door 8 against the opening 6a of the pipe adaptor 6 (the opening 4a of the pipe 4) can be made more uniform in the circumferential direction of the door 8.
Further, according to the heat treatment apparatus 1, the door opening/closing mechanism 65 of the door support mechanism 9 is interlocked with the opening/closing operation of the door 8 to displace the 1 st support member 61 and the 2 nd support member 62. According to this configuration, the door opening/closing mechanism 65 can displace both the 1 st support member 61 and the 2 nd support member 62 of the door support mechanism 9 with respect to the opening 4a of the tube 4 in accordance with the opening/closing operation of the door 8. Thus, when the object 100 to be treated is taken out and put in through the opening 4a of the tube 4, the 1 st supporting member 61 and the 2 nd supporting member 62 can be moved so that the 1 st supporting member 61 and the 2 nd supporting member 62 do not become an obstacle.
Further, according to the heat treatment apparatus 1, the initial load setting member 86 of the door supporting mechanism 9 generates the initial load corresponding to the vertical position of the initial load setting member 86 with respect to the 2 nd supporting member 62 to the elastic member 82. The position adjusting member 93 is provided by a member different from the initial load setting member 86, and adjusts the vertical position of the 1 st supporting member 61 with respect to the 2 nd supporting member 62. According to this configuration, the initial load setting member 86 can set the elastic deformation amount of the elastic member 82 in a state before the opening 4a of the tube 4 is displaced with respect to the door 8, for example. Further, the vertical position of the 1 st supporting member 61 with respect to the 2 nd supporting member 62 can be changed by operating the position adjusting member 93. With this configuration, for example, when the heat treatment apparatus 1 is maintained, the position of the 1 st support member 61 (door 8) with respect to the 2 nd support member 62 can be adjusted without operating the initial load setting member 86. As a result, the number of steps required for assembling and maintaining the heat treatment apparatus 1 can be further reduced by adopting a configuration in which the initial load setting operation and the position adjustment operation of the door 8 can be performed independently of each other.
The embodiments of the present invention have been described above, but the present invention is not limited to the above embodiments. The present invention can be variously modified within the scope described in the claims.
The present invention can be widely applied as a heat treatment apparatus.

Claims (6)

1. A heat treatment apparatus comprising:
a horizontal tube including an opening for taking out and putting in an object to be treated;
a door that opens and closes the opening;
a tube adapter disposed between the opening of the tube and the door for attaching the door to the tube; and
and a pipe adapter support mechanism configured to support the pipe adapter so as to be displaceable in the vertical direction in conjunction with a movement of displacing the opening of the pipe in the vertical direction.
2. The thermal processing device of claim 1,
the pipe adapter support mechanism supports the pipe adapter so as to be displaceable in the up-down direction at a right side portion and a left side portion of the pipe adapter, respectively, as viewed from the axial direction of the pipe.
3. The thermal processing device of claim 1,
the pipe adapter support mechanism includes:
a fixing portion that restricts movement in the up-down direction;
a movable portion provided so as to be movable integrally with the pipe adapter in the vertical direction; and
and an elastic member that transmits the load from the movable portion to the fixed portion.
4. The thermal processing apparatus according to claim 3,
the heat treatment apparatus also has a tank for supporting the tube,
the pipe adapter support mechanism is capable of adjusting the position of the pipe adapter relative to the housing in at least one of the vertical direction and the horizontal direction when viewed from the axial direction of the pipe.
5. The thermal processing device of claim 3,
the pipe adapter support mechanism includes a stopper that defines a movable amount of the movable portion in the vertical direction.
6. The heat treatment apparatus according to any one of claims 3 to 5,
the pipe adapter support mechanism includes a linear guide provided to the fixed portion and the movable portion, and guiding movement of the pipe adapter in the vertical direction.
CN202010138731.8A 2019-10-31 2020-03-03 Heat treatment apparatus Active CN112747598B (en)

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CN112747598A (en) 2021-05-04
JP7339853B2 (en) 2023-09-06
JP2021071259A (en) 2021-05-06
TWI754910B (en) 2022-02-11
KR20210052142A (en) 2021-05-10

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