CN112742873A - Combined control hole pattern of universal rolling mill - Google Patents
Combined control hole pattern of universal rolling mill Download PDFInfo
- Publication number
- CN112742873A CN112742873A CN202011379549.8A CN202011379549A CN112742873A CN 112742873 A CN112742873 A CN 112742873A CN 202011379549 A CN202011379549 A CN 202011379549A CN 112742873 A CN112742873 A CN 112742873A
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- Prior art keywords
- roll
- shaped steel
- combined control
- lower horizontal
- roller
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- 238000005096 rolling process Methods 0.000 title abstract description 38
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 31
- 239000010959 steel Substances 0.000 claims abstract description 31
- 238000005452 bending Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000007688 edging Methods 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/08—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with differently-directed roll axes, e.g. for the so-called "universal" rolling process
- B21B13/10—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with differently-directed roll axes, e.g. for the so-called "universal" rolling process all axes being arranged in one plane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Metal Rolling (AREA)
Abstract
The invention provides a combined control hole pattern of a universal rolling mill, which comprises an upper horizontal roller, a lower horizontal roller, a left vertical roller and a right vertical roller; the roll collars are fixedly arranged on the side walls of the two sides of the upper horizontal roll and the lower horizontal roll, and the distance between the end surface of one end of the upper horizontal roll and one end of the lower horizontal roll, which are close to the H-shaped steel, and the end surface of the roll collars, which are close to the flange of the H-shaped steel, is X; bosses are arranged on two sides of the left vertical roll and the right vertical roll, and notches corresponding to the roll collars are arranged on one sides, close to the H-shaped steel, of the bosses. The combined control pass of the universal rolling mill can reduce rolling passes and the number of rolling mills, and meanwhile, the problems of uneven leg width and poor leg symmetry caused by leg bending can be avoided in the rolling process, and the product quality is improved.
Description
Technical Field
The invention belongs to the field of H-shaped steel rolling processes, and particularly relates to a combined control hole pattern of a universal rolling mill.
Background
H-shaped steel is a novel economic building steel and has wide application in various fields. The H-shaped steel has the advantages of economic and reasonable section shape, good mechanical property, more uniform extension of each point on the section during rolling, small internal stress, large section modulus, light weight and metal saving compared with the common I-shaped steel, and can lighten the building structure by 30 to 40 percent; and because the inner sides and the outer sides of the legs are parallel, and the leg ends are right angles, the structural parts are assembled and combined, the workload of welding and riveting can be saved by 25 percent, and the device is commonly used for large buildings, bridges, ships, hoisting and transporting machinery, equipment foundations, supports, foundation piles and the like which require large bearing capacity and good section stability.
Due to numerous advantages, numerous manufacturers can produce H-shaped steel, domestic small-sized H-shaped steel is mostly arranged in a full continuous rolling mode, medium-sized H-shaped steel is mostly arranged in a half continuous rolling mode, large-sized H-shaped steel is mostly arranged in a reversible rolling mode or in a half continuous rolling mode, and the large-sized H-shaped steel is characterized by multiple rolling machine frames and large early-stage investment, so that rolling passes are effectively reduced.
When the H-shaped steel is rolled, the continuous rolling part is combined by a universal hole pattern and an edge rolling hole pattern, the universal hole pattern is used for processing a web plate and a flange of the H-shaped steel, and the edge rolling hole pattern is used for processing the end part of a flange leg. Because the processing area of the flange leg end part is very small, the great rolling force cannot be generated, the capacity of a rolling mill cannot be exerted, in the rolling process of the traditional edging process, if the flange leg end part of a product is too thin or too high, the edging mill vertically rolls and processes the flange leg end part, the flange leg end part of the rolled piece is very easy to destabilize, on one hand, the problem that the top of the rolled piece is likely to bend to generate folding or the problem that the width of the flange leg end part is uneven and the symmetry of the flange leg end part is not good is shown, on the other hand, because the web plate of the rolled piece is not in contact with the roller, the condition that the processing amount of the upper roller and the lower roller is different exists when the flange.
Disclosure of Invention
In view of the above, the present invention is directed to a combined control pass for a universal rolling mill to solve the problems of uneven leg width and poor leg symmetry caused by multiple rolling passes, long rolling time, and leg bending.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
a universal mill combined control hole pattern comprises an upper horizontal roll, a lower horizontal roll, a left vertical roll and a right vertical roll;
the roll collars are fixedly arranged on the side walls of the two sides of the upper horizontal roll and the lower horizontal roll, and the distance between the end surface of one end of the upper horizontal roll and one end of the lower horizontal roll, which are close to the H-shaped steel, and the end surface of the roll collars, which are close to the flange of the H-shaped steel, is X;
bosses are arranged on two sides of the left vertical roll and the right vertical roll, and notches corresponding to the roll collars are arranged on one sides, close to the H-shaped steel, of the bosses.
Furthermore, the roll collar, the upper horizontal roll and the lower horizontal roll are all integrally formed.
Further, the roller ring is of a circular structure.
Furthermore, the thickness of the roll collar is larger than that of the flange of the H-shaped steel.
Compared with the prior art, the combined control hole pattern of the universal rolling mill has the following advantages:
(1) the combined control pass of the universal rolling mill can reduce rolling passes, reduce the number of rolling mills, reduce the total reversible reciprocating times, reduce the rolling time of a single blank and improve the yield of a production line;
(2) the combined control hole pattern of the universal rolling mill can realize the on-line flexible adjustment of the thickness of the web plate and the flange of the intermediate blank and the height of the flange at any time according to the requirements of a later rolling mill;
(3) in the rolling process, the combined control pass of the universal rolling mill can process the thicknesses of a web plate and a flange of a blank and can process the end part of a flange leg, the sizes of rolled pieces in all directions are completely controlled in the rolling process, the problems of uneven leg width and poor leg symmetry caused by leg bending are avoided, and the product quality is improved;
(4) the combined control pass of the universal rolling mill can reduce the workload of assembly workers in a roll preparation workshop and reduce the investment and consumption of rolls.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic diagram of a roll pass of a combination control pass of a universal rolling mill according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of the machining area of the H-shaped steel blank by the combined control pass of the universal rolling mill according to the embodiment of the invention.
Description of reference numerals:
1-feeding a horizontal roller; 2-lower horizontal roll; 3-left vertical roll; 4-right vertical roll; 5-a first roll collar; 6-a second roll collar; 7-H section steel.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
As shown in fig. 1 and 2, a universal mill combination control pass comprises an upper horizontal roll 1, a lower horizontal roll 2, a left vertical roll 3 and a right vertical roll 4;
the roll collars 5 are fixedly arranged on the side walls of the two sides of the upper horizontal roll 1 and the lower horizontal roll 2, and the distance between the end surface of one end of the upper horizontal roll 1 and one end of the lower horizontal roll 2 close to the H-shaped steel 6 and the end surface of the roll collar 5 close to the flange of the H-shaped steel 6 is X;
the left vertical roll 3 and the right vertical roll 4 are respectively provided with a boss, one side of each boss, which is close to the H-shaped steel 6, is provided with a notch corresponding to the roll collar 5, the upper horizontal roll 1, the lower horizontal roll 2, the left vertical roll 3 and the right vertical roll 4 jointly form a closed hole pattern, and when the universal control hole pattern is rolled, the hole pattern can simultaneously process the web, the flange and the flange leg end part of the blank in the middle of the H-shaped steel 6.
The roll collar 5, the upper horizontal roll 1 and the lower horizontal roll 2 are integrally formed, the universal roll can be polished, the roll collar 5 can be scrapped after the minimum diameter is reached, and the roll shaft can be continuously reused.
The roll collar 5 is of a circular structure.
The width of the roll collar 5 is larger than the thickness of the flange of the H-shaped steel 6, so that the end face of the flange of the H-shaped steel 6 can be completely rolled.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (4)
1. The utility model provides a universal mill combination control pass which characterized in that: comprises an upper horizontal roller (1), a lower horizontal roller (2), a left vertical roller (3) and a right vertical roller (4);
the roll collars (5) are fixedly arranged on the side walls of the two sides of the upper horizontal roll (1) and the lower horizontal roll (2), and the distance between the end surfaces of the end parts, close to the H-shaped steel (6), of the upper horizontal roll (1) and the lower horizontal roll (2) and the end surface, close to the flange of the H-shaped steel (6), of the roll collars (5) is X;
bosses are arranged on two sides of the left vertical roll (3) and the right vertical roll (4), and notches corresponding to the roll collars (5) are arranged on one side, close to the H-shaped steel (6), of each boss.
2. The universal mill combined control pass of claim 1, characterized in that: the roll collar (5) is integrally formed with the upper horizontal roll (1) and the lower horizontal roll (2).
3. The universal mill combined control pass of claim 1, characterized in that: the roll collar (5) is of a circular structure.
4. The universal mill combined control pass of claim 1, characterized in that: the thickness of the roll collar (5) is larger than that of the flange of the H-shaped steel (6).
Priority Applications (1)
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CN202011379549.8A CN112742873A (en) | 2020-11-30 | 2020-11-30 | Combined control hole pattern of universal rolling mill |
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CN202011379549.8A CN112742873A (en) | 2020-11-30 | 2020-11-30 | Combined control hole pattern of universal rolling mill |
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CN112742873A true CN112742873A (en) | 2021-05-04 |
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CN202011379549.8A Pending CN112742873A (en) | 2020-11-30 | 2020-11-30 | Combined control hole pattern of universal rolling mill |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003340503A (en) * | 2002-05-27 | 2003-12-02 | Sumitomo Metal Ind Ltd | Production method for h-section steel |
CN102215989A (en) * | 2008-11-20 | 2011-10-12 | 杰富意钢铁株式会社 | Process for producing t-bar steel and series of rolling devices |
CN102513362A (en) * | 2011-12-12 | 2012-06-27 | 莱芜钢铁集团有限公司 | UE hole type for hot rolling J-shaped portal channel steel |
CN107824613A (en) * | 2017-11-14 | 2018-03-23 | 山东钢铁股份有限公司 | The universal rolling device and milling method of a kind of flat-bulb steel |
CN110665962A (en) * | 2019-08-30 | 2020-01-10 | 河北津西钢板桩型钢科技有限公司 | Pass system and rolling method of narrow-flange asymmetric steel rail beam hot rolling mill |
-
2020
- 2020-11-30 CN CN202011379549.8A patent/CN112742873A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003340503A (en) * | 2002-05-27 | 2003-12-02 | Sumitomo Metal Ind Ltd | Production method for h-section steel |
CN102215989A (en) * | 2008-11-20 | 2011-10-12 | 杰富意钢铁株式会社 | Process for producing t-bar steel and series of rolling devices |
CN102513362A (en) * | 2011-12-12 | 2012-06-27 | 莱芜钢铁集团有限公司 | UE hole type for hot rolling J-shaped portal channel steel |
CN107824613A (en) * | 2017-11-14 | 2018-03-23 | 山东钢铁股份有限公司 | The universal rolling device and milling method of a kind of flat-bulb steel |
CN110665962A (en) * | 2019-08-30 | 2020-01-10 | 河北津西钢板桩型钢科技有限公司 | Pass system and rolling method of narrow-flange asymmetric steel rail beam hot rolling mill |
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Application publication date: 20210504 |
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