CN112735863A - Pre-flattening device of film capacitor winding machine - Google Patents
Pre-flattening device of film capacitor winding machine Download PDFInfo
- Publication number
- CN112735863A CN112735863A CN202011546146.8A CN202011546146A CN112735863A CN 112735863 A CN112735863 A CN 112735863A CN 202011546146 A CN202011546146 A CN 202011546146A CN 112735863 A CN112735863 A CN 112735863A
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- fixing frame
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- 239000003990 capacitor Substances 0.000 title claims abstract description 41
- 238000004804 winding Methods 0.000 title claims abstract description 15
- 238000005096 rolling process Methods 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 8
- 239000010408 film Substances 0.000 description 24
- 230000000694 effects Effects 0.000 description 6
- 230000000670 limiting effect Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 239000011888 foil Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000002441 reversible effect Effects 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/02—Machines for winding capacitors
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses a pre-flattening device of a film capacitor winding machine, which comprises a machine body and a fixing frame, wherein the upper end of the machine body is provided with the fixing frame, the upper end of the fixing frame is internally and rotatably connected with a left rolling belt, the upper end of the fixing frame is internally and rotatably connected with a right rolling belt, the left rolling belt and the right rolling belt are attached, and the upper end of the machine body is fixedly provided with a material conveying frame. The automation degree of the pre-pressing flat device is higher, and the pre-pressing flat device is convenient to use.
Description
Technical Field
The invention belongs to the technical field related to film capacitors, and particularly relates to a pre-flattening device of a film capacitor winding machine.
Background
The film capacitor is produced by winding a metal foil serving as an electrode and plastic films such as polyethylene ester, polypropylene, polystyrene or polycarbonate and the like from two ends of the metal foil, and the metal foil is wound into a cylindrical capacitor after being overlapped with the plastic films, wherein the film capacitor is wound by a winding machine, the internal winding of the produced film capacitor is not tight enough, the normal use of the film capacitor is influenced, and an internal gap needs to be extruded by a hot press.
Disclosure of Invention
The invention aims to provide a pre-flattening device of a film capacitor winding machine, which aims to solve the problem that the film capacitor winding machine in the background technology needs to be extruded and formed on a hot press machine after being wound, but the cylindrical capacitor is inconvenient to align and extrude.
In order to achieve the purpose, the invention provides the following technical scheme: a pre-flattening device of a film capacitor winding machine comprises a machine body and a fixing frame, wherein the upper end of the machine body is provided with the fixing frame, the upper end of the fixing frame is internally and rotatably connected with a left rolling belt, the upper end of the fixing frame is internally and rotatably connected with a right rolling belt, the left rolling belt is attached to the right rolling belt, the upper end of the machine body is fixedly provided with a material conveying frame, the material conveying frame is arranged at one end of the fixing frame, one end of the machine body is fixedly provided with a control switch, four corners of the upper end of the machine body are fixedly provided with supporting rods, the upper end of each supporting rod is fixedly provided with a fixing plate, the upper end of each fixing plate is fixedly provided with a hydraulic mechanism, the lower end of each fixing plate is provided with a pressing block, the output end of the hydraulic mechanism is fixedly connected with the fixing plate, the lower end of each fixing plate, the one end of dead lever is rotated and is connected with the alignment ratch, the one end of organism is fixed with the fixed column, the inside of fixed column is rotated and is cup jointed the threaded rod, the outside fixed cup joint of threaded rod has the gear, the outside spiral of threaded rod has cup jointed the thread bush, the one end of thread bush is fixed with the push pedal, the one end of push pedal is fixed with the telescopic link, the flexible end and the dead lever sliding connection of telescopic link.
Preferably, the connecting axle has been cup jointed to the inside rotation of one end of counterpoint ratch, spacing frame has been cup jointed to the one end outside of counterpoint ratch, the one end and the dead lever fixed connection of spacing frame, the fixed cup joint in outside of connecting axle has the torsional spring, the one end of torsional spring and the inner wall fixed connection of spacing frame, the other end of torsional spring and the inner wall fixed connection of counterpoint ratch.
Preferably, the lower end face of the push plate and the upper end face of the fixing frame are in the same horizontal plane.
Preferably, the alignment rack bars are arranged in two groups, and the two groups of alignment rack bars are respectively and rotatably arranged on the opposite outer walls of the fixed rod and the connecting rod.
Preferably, the pressing block and the fixing frame are located on the same vertical surface, and the lower end face of the pressing block is a smooth horizontal plane.
Preferably, the one end of dead lever is seted up the spout that corresponds with the telescopic link, the flexible end of telescopic link and the inner wall of spout laminate completely.
Preferably, the connecting grooves are provided with two groups, and the two groups of connecting grooves are arranged at the same end of the machine body.
Compared with the prior art, the invention provides a pre-flattening device of a film capacitor winding machine, which has the following beneficial effects:
firstly, the fixing frame with the reverse rolling belts is adopted, so that after the film capacitors are placed at the upper end of the fixing frame, the positions of the film capacitors are staggered and the orientations of the film capacitors are the same through the reverse rotation of the adjacent rolling belts, the problem that the film capacitors are damaged after being flattened due to the fact that the film capacitors are stacked and closely attached at a distance during pre-flattening can be effectively solved, the film capacitors can be automatically placed in a staggered mode, manual processing is not needed, and the pre-flattening efficiency of the film capacitors is improved.
The pre-flattening device adopts a mode of matching the gear with the alignment toothed bar, when a fixed rod on the left side of the pre-flattening device moves upwards, the fixed rod can be in contact with the gear to drive the threaded rod to rotate, meanwhile, a connecting rod on the pre-flattening device can also drive the threaded rod to rotate through the transmission gear, the fixed rod and the connecting rod drive the threaded rod to rotate in opposite periods, and the rotation time is complementary, so that the threaded rod can be in contact with the fixed rod to rotate forwards and reversely, and then is in contact with the connecting rod to rotate backwards and reversely, the threaded rod rotates to push the push plate to reciprocate along with the threaded sleeve, processed materials on the fixing frame are pushed away and reset, automatic treatment on the materials after pre-flattening is realized, the automation degree of the pre.
And thirdly, the push plate and the material conveying frame matched with the fixing frame are adopted, the material on the fixing frame can be completely pushed into the material conveying frame at one time through the push plate, the flattened film capacitor is automatically conveyed to the next processing station, and the processing efficiency is higher.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention without limiting the invention in which:
FIG. 1 is a schematic side view of a pre-flattening device of a film capacitor winding machine according to the present invention;
FIG. 2 is a schematic front view of a pre-flattening device of the film capacitor winding machine according to the present invention;
FIG. 3 is an enlarged schematic view of A in FIG. 1 according to the present invention;
FIG. 4 is an enlarged partial sectional view of B in FIG. 2 according to the present invention;
FIG. 5 is a schematic top view of a fixing frame according to the present invention;
fig. 6 is a schematic side sectional view of the alignment rack according to the present invention.
In the figure: 1. connecting grooves; 2. a control switch; 3. fixing the rod; 4. briquetting; 5. a hydraulic mechanism; 6. a fixing plate; 7. a connecting rod; 8. a support bar; 9. a material conveying frame; 10. a body; 11. a fixed mount; 12. a threaded sleeve; 13. pushing the plate; 14. aligning the toothed bar; 15. a gear; 16. a threaded rod; 17. fixing a column; 18. left rolling the belt; 19. a right rolling belt; 20. a torsion spring; 21. a connecting shaft; 22. a telescopic rod; 23. and a limiting frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a pre-flattening device of a film capacitor winding machine comprises a fixed rod 3, a connecting rod 7, a threaded rod 16, a gear 15, a contraposition toothed rod 14, a threaded sleeve 12, a push plate 13, a fixed frame 11, a left rolling belt 18 and a right rolling belt 19, wherein one end of the fixed rod 3 is meshed with the gear 15, the fixed rod 3 and the connecting rod 7 move downwards together in the pressing stroke of the device, the contraposition toothed rod 14 rotates when the contraposition toothed rod 14 and the gear 15 are contacted under the action of a torsion spring 20, the gear 15 cannot be driven to rotate, the effect is the same when the contraposition toothed rod 14 and the gear 15 on the connecting rod 7 are contacted, the gear 15 is static and does not rotate, the contraposition toothed rod 14 on the connecting rod 7 is firstly meshed with the gear 15 in the lifting recovery stroke, the contraposition toothed rod 14 pushes the gear 15 to rotate due to the limitation of a limiting frame 23, the threaded rod 16 is driven to rotate together, after the pushing device moves to the maximum position, the fixed rod 3 is meshed with the gear 15 through the alignment toothed rod 14, the threaded rod 16 reversely rotates through the same transmission mode, the push plate 13 resets through the threaded sleeve 12, and the push plate 13 after pushing can be restored to the original position without influencing the continuous processing and use of the pre-pressing device.
A fixed frame 11 is arranged at the upper end of a machine body 10, a left rolling belt 18 is rotatably connected inside the upper end of the fixed frame 11, a right rolling belt 19 is rotatably connected inside the upper end of the fixed frame 11, the left rolling belt 18 is attached to the right rolling belt 19, a material conveying frame 9 is fixed at the upper end of the machine body 10, the material conveying frame 9 is arranged at one end of the fixed frame 11, a control switch 2 is fixed at one end of the machine body 10, supporting rods 8 are fixed at four corners of the upper end of the machine body 10, a fixing plate 6 is fixed at the upper end of each supporting rod 8, a hydraulic mechanism 5 is fixed at the upper end of each fixing plate 6, a pressing block 4 is arranged at the lower end of each fixing plate 6, an output end of each hydraulic mechanism 5 is fixedly connected with the corresponding fixing plate 6, a fixing rod 3 is fixed at the lower end of each fixing plate 6, a connecting rod 7 is fixed at one side of each fixing, organism 10's one end is fixed with fixed column 17, and fixed column 17's inside is rotated and is cup jointed threaded rod 16, and threaded rod 16's external fixation has cup jointed gear 15, and threaded sleeve 12 has been cup jointed to threaded rod 16's outside spiral, and threaded sleeve 12's one end is fixed with push pedal 13, and push pedal 13's one end is fixed with telescopic link 22, telescopic link 22's flexible end and dead lever 3 sliding connection.
The connecting axle 21 has been cup jointed to the inside rotation of the one end of counterpoint ratch 14, and spacing frame 23 has been cup jointed to the one end outside of counterpoint ratch 14, and the one end and the 3 fixed connection of dead lever of spacing frame 23, the external fixation of connecting axle 21 has cup jointed torsional spring 20, the one end of torsional spring 20 and the inner wall fixed connection of spacing frame 23, the other end of torsional spring 20 and the inner wall fixed connection of counterpoint ratch 14.
In order to ensure the material pushing effect, the lower end face of the push plate 13 and the upper end face of the fixing frame 11 are in the same horizontal plane, so that the capacitors at the upper end of the fixing frame 11 can be pushed off at one time, and omission is prevented.
The two groups of alignment toothed bars 14 are arranged, and the two groups of alignment toothed bars 14 are respectively and rotatably arranged on the opposite outer walls of the fixed rod 3 and the connecting rod 7.
In order to guarantee the flattening effect, the pressing block 4 and the fixing frame 11 are located on the same vertical surface, the lower end face of the pressing block 4 is a smooth horizontal plane, and the damaged capacitor can be reduced to the maximum extent when the film capacitor is flattened.
In order to realize transmission, one end of the fixed rod 3 is provided with a sliding groove corresponding to the telescopic rod 22, and the telescopic end of the telescopic rod 22 is completely attached to the inner wall of the sliding groove, so that the threaded sleeve 12 does not rotate along with the threaded rod 16 but moves outside the threaded rod 16.
For convenient removal, spread groove 1 is provided with two sets ofly altogether, and two sets of spread grooves 1 are all seted up at organism 10 same one end, and two spread grooves 1 are used for counterpointing with dead lever 3, connecting rod 7 respectively for dead lever 3, connecting rod 7 can not contact with organism 10 when reciprocating.
The working principle is as follows: according to the invention, the film capacitors at the upper ends are orderly placed through the reverse rotation of the left rolling belt 18 and the right rolling belt 19, so that the capacitors are not accumulated to influence extrusion, and the fixed rod 3 and the connecting rod 7 push the push plate 13 to push materials through reciprocating motion through the transmission effect of the alignment toothed rod 14 and the gear 15.
When the device is used for prepressing, a thin film capacitor needing to be pre-flattened is placed at the upper end of the fixed frame 11, the control switch 2 is pressed down to start the motor to drive the left rolling belt 18 and the right rolling belt 19 to rotate, the capacitor is transported to the same direction and cannot be accumulated, the hydraulic mechanism 5 is started to drive the pressing block 4 to be pressed down, the alignment toothed bar 14 at one end of the fixed rod 3 is in contact with the gear 15, the alignment toothed bar 14 rotates under the action of the torsion spring 20, the gear 15 is static, the alignment toothed bar 14 on the fixed rod 3 is not in contact with the gear 15, the alignment toothed bar 14 on the connecting rod 7 is in contact with the gear 15, the gear 15 at the position of the alignment toothed bar 14 is rotated under the action of the torsion spring 20 to be static, the device stops after the outer wall of the lower end of.
Through the control switch 2, the fixing plate 6 drives the pressing block 4 to move upwards along with the hydraulic mechanism 5, at the moment, the alignment toothed bar 14 on the connecting rod 7 is firstly contacted with the gear 15, the alignment toothed bar 14 drives the gear 15 to rotate due to the limiting effect of the limiting frame 23, the gear 15 drives the threaded rod 16 to rotate, the threaded rod 16 rotates under the positioning effect of the telescopic rod 22, so that the threaded sleeve 12 drives the push plate 13 to move, when the push plate 13 moves, the thin film capacitor processed on the surface of the fixing frame 11 is pushed into the conveying frame 9 to be conveyed to the next station, then the alignment toothed bar 14 on the fixing rod 3 is contacted with the gear 15, the gear 15 is driven to rotate reversely under the effect of the limiting frame 23, so that the threaded rod 16 rotates reversely along with the gear 15, the threaded rod 16 drives the threaded sleeve 12 and the push plate 13 to move reversely, the threaded sleeve 12 and the push plate 13 are, the push plate 13 cannot move in the pressing-down process to prevent the pre-pressing from being affected, and the push plate 13 completes the actions of pushing and resetting in the lifting process, so that the push plate 13 can automatically push materials repeatedly.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The flat pre-pressing device of the film capacitor winding machine comprises a machine body (10) and a fixing frame (11), and is characterized in that: a fixing frame (11) is installed at the upper end of the machine body (10), a left rolling belt (18) is connected to the upper end of the fixing frame (11) in a rotating mode, a right rolling belt (19) is connected to the upper end of the fixing frame (11) in the rotating mode, the left rolling belt (18) is attached to the right rolling belt (19), a material conveying frame (9) is fixed to the upper end of the machine body (10), the material conveying frame (9) is arranged at one end of the fixing frame (11), a control switch (2) is fixed to one end of the machine body (10), supporting rods (8) are fixed to four corners of the upper end of the machine body (10), a fixing plate (6) is fixed to the upper end of each supporting rod (8), a hydraulic mechanism (5) is fixed to the upper end of each fixing plate (6), a pressing block (4) is arranged at the lower end of each fixing plate (6), and the output, a fixed rod (3) is fixed at the lower end of the fixed plate (6), a connecting rod (7) is fixed at the lower end of the fixed plate (6), the connecting rod (7) is fixed at one side of the fixed rod (3), one end of the machine body (10) is provided with a connecting groove (1) corresponding to the fixed rod (3), one end of the fixed rod (3) is rotationally connected with an alignment toothed bar (14), one end of the machine body (10) is fixed with a fixed column (17), a threaded rod (16) is rotatably sleeved inside the fixed column (17), a gear (15) is fixedly sleeved outside the threaded rod (16), a threaded sleeve (12) is spirally sleeved outside the threaded rod (16), one end of the threaded sleeve (12) is fixed with a push plate (13), one end of the push plate (13) is fixed with a telescopic rod (22), and the telescopic end of the telescopic rod (22) is connected with the fixed rod (3) in a sliding mode.
2. The pre-flattening apparatus for a film capacitor winder of claim 1, wherein: connecting axle (21) has been cup jointed to the inside rotation of one end of counterpoint ratch (14), spacing frame (23) have been cup jointed to the one end outside of counterpoint ratch (14), the one end and dead lever (3) fixed connection of spacing frame (23), torsional spring (20) have been cup jointed to the external fixation of connecting axle (21), the one end of torsional spring (20) and the inner wall fixed connection of spacing frame (23), the other end of torsional spring (20) and the inner wall fixed connection of counterpoint ratch (14).
3. The pre-flattening apparatus for a film capacitor winder of claim 1, wherein: the lower end face of the push plate (13) and the upper end face of the fixing frame (11) are in the same horizontal plane.
4. The pre-flattening apparatus for a film capacitor winder of claim 1, wherein: the two groups of alignment toothed bars (14) are arranged, and the two groups of alignment toothed bars (14) are respectively and rotatably arranged on the opposite outer walls of the fixed rod (3) and the connecting rod (7).
5. The pre-flattening apparatus for a film capacitor winder of claim 1, wherein: the pressing block (4) and the fixing frame (11) are located on the same vertical surface, and the lower end face of the pressing block (4) is a smooth horizontal plane.
6. The pre-flattening apparatus for a film capacitor winder of claim 1, wherein: the sliding groove corresponding to the telescopic rod (22) is formed in one end of the fixing rod (3), and the telescopic end of the telescopic rod (22) is completely attached to the inner wall of the sliding groove.
7. The pre-flattening apparatus for a film capacitor winder of claim 1, wherein: the connecting grooves (1) are provided with two groups, and the two groups of connecting grooves (1) are arranged at the same end of the machine body (10).
Priority Applications (1)
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CN202011546146.8A CN112735863B (en) | 2020-12-23 | 2020-12-23 | Pre-flattening device of film capacitor winding machine |
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CN202011546146.8A CN112735863B (en) | 2020-12-23 | 2020-12-23 | Pre-flattening device of film capacitor winding machine |
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CN112735863A true CN112735863A (en) | 2021-04-30 |
CN112735863B CN112735863B (en) | 2022-04-15 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114121491A (en) * | 2021-12-06 | 2022-03-01 | 南通百正电子新材料股份有限公司 | Prepressing device with protection function for processing thin-film capacitor core |
CN114188166A (en) * | 2021-12-02 | 2022-03-15 | 常州晟威机电有限公司 | Finished product width measuring mechanism |
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CN105097304A (en) * | 2015-09-14 | 2015-11-25 | 安徽富吉电容有限责任公司 | Pre-pressing device of thin-film capacitor winding machine |
CN107658152A (en) * | 2017-09-30 | 2018-02-02 | 铜陵兴怡金属材料有限公司 | A kind of electric capacity core flatting mill |
CN109277499A (en) * | 2018-10-22 | 2019-01-29 | 扬州升阳电子有限公司 | A kind of capacitor element discharging floating press mechanism |
CN212062210U (en) * | 2020-05-11 | 2020-12-01 | 常州晟威机电有限公司 | Material receiving and flattening device for winding core of film capacitor |
-
2020
- 2020-12-23 CN CN202011546146.8A patent/CN112735863B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105097304A (en) * | 2015-09-14 | 2015-11-25 | 安徽富吉电容有限责任公司 | Pre-pressing device of thin-film capacitor winding machine |
CN107658152A (en) * | 2017-09-30 | 2018-02-02 | 铜陵兴怡金属材料有限公司 | A kind of electric capacity core flatting mill |
CN109277499A (en) * | 2018-10-22 | 2019-01-29 | 扬州升阳电子有限公司 | A kind of capacitor element discharging floating press mechanism |
CN212062210U (en) * | 2020-05-11 | 2020-12-01 | 常州晟威机电有限公司 | Material receiving and flattening device for winding core of film capacitor |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114188166A (en) * | 2021-12-02 | 2022-03-15 | 常州晟威机电有限公司 | Finished product width measuring mechanism |
CN114188166B (en) * | 2021-12-02 | 2023-04-07 | 常州晟威机电股份有限公司 | Finished product width measuring mechanism |
CN114121491A (en) * | 2021-12-06 | 2022-03-01 | 南通百正电子新材料股份有限公司 | Prepressing device with protection function for processing thin-film capacitor core |
CN114121491B (en) * | 2021-12-06 | 2024-06-07 | 南通百正电子新材料股份有限公司 | Film capacitor core processing is with pre-compaction device with safeguard function |
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