CN112731895A - Real-time acquisition and monitoring system for glass factory production - Google Patents
Real-time acquisition and monitoring system for glass factory production Download PDFInfo
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- CN112731895A CN112731895A CN202110171748.8A CN202110171748A CN112731895A CN 112731895 A CN112731895 A CN 112731895A CN 202110171748 A CN202110171748 A CN 202110171748A CN 112731895 A CN112731895 A CN 112731895A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 238000012544 monitoring process Methods 0.000 title claims abstract description 25
- 239000011521 glass Substances 0.000 title claims abstract description 15
- 238000001514 detection method Methods 0.000 claims description 7
- 230000002155 anti-virotic effect Effects 0.000 claims description 4
- 238000013480 data collection Methods 0.000 abstract description 8
- 230000005540 biological transmission Effects 0.000 description 4
- 238000004364 calculation method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000007726 management method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31282—Data acquisition, BDE MDE
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
A real-time collection and monitoring system for glass factory production relates to a factory data collection and monitoring system, which comprises a hardware system and a software system, wherein the hardware system comprises a production system device, an operator station, an OPC upper computer, a DCS \ SCADA device, an interface machine, a data collection server, a real-time database server and an OPC server, the data collection server and the real-time database server are connected with the interface machine through an industrial Ethernet, the operator station and the OPC upper computer are connected with the DCS \ SCADA device through the industrial Ethernet, the production system device is connected with the OPC server through a bus, the OPC server is connected with the interface machine through the industrial Ethernet, the DCS \ SCADA device is connected with the interface machine through the industrial Ethernet, the real-time collection data in each section of a production line and the existing control system are unified in a smart factory real-time database through the real-time data collection system, and through a standardized data interface, seamless connection of all systems is ensured, and real-time acquisition and centralized storage of production data are realized.
Description
Technical Field
The invention relates to the technical field of production monitoring, in particular to a real-time acquisition and monitoring system for glass factory production.
Background
The data acquisition monitoring system is a system for realizing data storage, acquisition and monitoring of a field environment by utilizing technologies such as computers, control and the like, and the implementation of the data acquisition monitoring system is beneficial to improving the application efficiency of the whole enterprise information system. At present, three data acquisition and monitoring systems based on telephone lines, network transmission and embedded are available, and the data acquisition and monitoring system taking the internet as a communication carrier is becoming the mainstream of the era in the future.
At present, a traditional glass factory has a part of DCS system in the aspect of real-time production monitoring, equipment of corresponding workshop sections needs to be monitored in each workshop monitoring room, and a uniform implementation acquisition system is lacked.
Disclosure of Invention
The invention aims to provide a real-time acquisition and monitoring system for glass factory production, which unifies real-time acquisition data in the existing control systems of all sections of a production line and a public system in an intelligent factory real-time database through a real-time data acquisition system, ensures seamless connection of all systems by establishing a standardized data interface, and eliminates a data isolated island; realizes the real-time acquisition and the centralized storage of production data and establishes a huge industrial real-time data center based on equipment and process
In order to achieve the purpose, the invention adopts the following technical scheme: the system comprises a hardware system 1 and a software system 2, wherein the hardware system 1 comprises a production system device 11, an operator station 12, an OPC upper computer 13, a DCS \ SCADA device 14, an interface machine 15, a data acquisition server 16, a real-time database server 17 and an OPC server 18, the data acquisition server 16 and the real-time database server 17 are connected with the interface machine 15 through industrial Ethernet, the operator station 12 and the OPC upper computer 13 are connected with the DCS \ SCADA device 14 through the industrial Ethernet, the production system device 11 is connected with the OPC server 18 through a bus, the OPC server 18 is connected with the interface machine 15 through the industrial Ethernet, and the DCS \ SCADA device 14 is connected with the interface machine 15 through the industrial Ethernet.
Further, the software system 2 includes a network management system 21, an antivirus system 22, and an intrusion detection system 23.
Further, the production system apparatus 11 comprises a PLC and a touch screen.
Furthermore, the PLC is connected with the touch screen through a bus.
Furthermore, an equipment signal detection point is connected to the PLC.
Furthermore, a plurality of RJ45, RS232/485 and SCSI standard computer interfaces are arranged on the DCS \ SCADA device 14 and the interface machine 15.
Further, a gatekeeper system is provided in the OPC server 18.
Further, a UPS power supply is disposed at the periphery of the hardware system 1.
The working principle of the invention is as follows: according to the invention, firstly, the PLC in the production system device 11 is used for acquiring data information in the production system in real time, the switching value signals of various devices and actuators connected with each signal input point on the PLC are used for acquiring the state information of the various devices and actuators, the acquired switching value information is uploaded to the OPC server 18 through a bus port on the PLC, as a plurality of PLCs exist in a regular system and the PLC devices are independent and have no unified control system, the acquired information is unified and summarized to the OPC server 18 in a mode of reading address variables, then the OPC server 18 transmits data to the interface machine 15 through an industrial Ethernet, and meanwhile, a network gate device is arranged on the OPC server 18, so that the acquisition and monitoring system is isolated from each control system of the production line, and the safety of the data is ensured.
The DCS \ SCADA device 14 in the system is provided with standard computer interfaces of RJ45, RS232/485 or SCSI and the like, and supports industrial standard protocols of TCP/IP, MODBUS PLUS, OPC, DNC and the like, the DCS \ SCADA device 14 is connected with devices including a valve actuator, a thermocouple, a pressure transmitter, a flowmeter and the like through the interfaces and is used for acquiring analog quantity signals including valve opening, temperature, pressure, flow and the like, the DCS \ SCADA device 14 transmits the acquired analog quantity signals to the interface machine 15 through an industrial Ethernet, an upper system of the DCS \ SCADA device 14 comprises an operator station 12 and an OPC upper computer 13, the operator station 12 is used for operating and monitoring the DCS \ SCADA device 14, and the OPC upper computer 13 is used for reading and writing data in the DCS \ SCADA device 14 and operating the data.
The interface machine 15 collects data from the underlying control system, realizes data one-way transmission, has a data buffering function, uploads the collected data to the data collection server 16 and the real-time database server 17 in real time through an industrial Ethernet by the interface machine 15 through an OPC protocol, the data collection server 16 obtains real-time/historical data from the database server, runs various application function software, and writes back a calculation result to the database server or displays the calculation result through a client.
After the technical scheme is adopted, the invention has the beneficial effects that: the invention is based on the production process data acquisition requirements of a glass factory production system, and comprises the acquisition, perfection, external transmission and storage of field related production data (including control system DCS data, intelligent instrument data, laboratory data, metering data and the like). The basic data processing module is mainly used for collecting and processing basic data of the system and calculating basic index data, provides complete, accurate and reliable basic data and basic index data for other modules in the system, and is also a basis and guarantee for normal, accurate and effective operation of the whole system.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic diagram of the system architecture of the present invention.
Fig. 2 is a schematic diagram of the structure of the software system 2 in the present invention.
Fig. 3 is a schematic diagram of a system for collecting data in accordance with the present invention.
Description of reference numerals: the system comprises a hardware system 1, a production system device 11, an operator station 12, an OPC upper computer 13, a DCS \ SCADA device 14, an interface machine 15, a data acquisition server 16, a real-time database server 17, an OPC server 18, a software system 2, a network management system 21, an anti-virus system 22 and an intrusion detection system.
Detailed Description
Referring to fig. 1 to fig. 3, the technical solution adopted by the present embodiment is: the system comprises a hardware system 1 and a software system 2, wherein the hardware system 1 comprises a production system device 11, an operator station 12, an OPC upper computer 13, a DCS \ SCADA device 14, an interface machine 15, a data acquisition server 16, a real-time database server 17 and an OPC server 18, the data acquisition server 16 and the real-time database server 17 are connected with the interface machine 15 through industrial Ethernet, the operator station 12 and the OPC upper computer 13 are connected with the DCS \ SCADA device 14 through the industrial Ethernet, the production system device 11 is connected with the OPC server 18 through a bus, the OPC server 18 is connected with the interface machine 15 through the industrial Ethernet, the DCS \ SCADA device 14 is connected with the interface machine 15 through the industrial Ethernet, and the industrial Ethernet adopts 1000M single-mode optical fiber.
The software system 2 comprises a network management system 21, an antivirus system 22 and an intrusion detection system 23 for ensuring efficient and stable operation of the system.
The production system device 11 comprises a PLC and a touch screen. The PLC adopts Siemens 1500 series, and the touch screen adopts Siemens INTOUCH.
The PLC is connected with the touch screen through a PROFIBUS bus.
The PLC is connected with equipment signal detection points, the DCS \ SCADA device 14 and the interface machine 15 are provided with a plurality of RJ45, RS232/485 and SCSI standard computer interfaces, and the number of the system interfaces is more than 300.
The OPC server 18 is provided with a gatekeeper system.
The periphery of the hardware system 1 is provided with a UPS power supply, so that data loss and system damage caused by sudden power failure of the system are guaranteed.
According to the invention, firstly, the PLC in the production system device 11 is used for acquiring data information in the production system in real time, the switching value signals of various devices and actuators connected with each signal input point on the PLC are used for acquiring the state information of the various devices and actuators, the acquired switching value information is uploaded to the OPC server 18 through a bus port on the PLC, as a plurality of PLCs exist in a regular system and the PLC devices are independent and have no unified control system, the acquired information is unified and summarized to the OPC server 18 in a mode of reading address variables, then the OPC server 18 transmits data to the interface machine 15 through an industrial Ethernet, and meanwhile, a network gate device is arranged on the OPC server 18, so that the acquisition and monitoring system is isolated from each control system of the production line, and the safety of the data is ensured.
The DCS \ SCADA device 14 in the system is provided with standard computer interfaces of RJ45, RS232/485 or SCSI and the like, and supports industrial standard protocols of TCP/IP, MODBUS PLUS, OPC, DNC and the like, the DCS \ SCADA device 14 is connected with devices including a valve actuator, a thermocouple, a pressure transmitter, a flowmeter and the like through the interfaces and is used for acquiring analog quantity signals including valve opening, temperature, pressure, flow and the like, the DCS \ SCADA device 14 transmits the acquired analog quantity signals to the interface machine 15 through an industrial Ethernet, an upper system of the DCS \ SCADA device 14 comprises an operator station 12 and an OPC upper computer 13, the operator station 12 is used for operating and monitoring the DCS \ SCADA device 14, and the OPC upper computer 13 is used for reading and writing data in the DCS \ SCADA device 14 and operating the data.
The interface machine 15 collects data of a bottom control system, data unidirectional transmission is achieved, the interface machine has a data buffering function, the interface machine 15 uploads the collected data to the data collection server 16 and the real-time database server 17 in real time through an OPC protocol and an industrial Ethernet, the data collection server 16 obtains real-time/historical data from the database server, various application function software is operated, calculation results are written back to the database server or displayed through a client, meanwhile, the interface machine 15 also provides an OPC standard general interface and an API autonomous development interface mode, and it is guaranteed that a collection layer can smoothly collect control system data.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (8)
1. The utility model provides a glass factory production is gathered and monitored control system in real time which characterized in that: the system comprises a hardware system (1) and a software system (2), wherein the hardware system (1) comprises a production system device (11), an operator station (12), an OPC upper computer (13), a DCS \ SCADA device (14), an interface machine (15), a data acquisition server (16), a real-time database server (17) and an OPC server (18), the data acquisition server (16) and the real-time database server (17) are connected with the interface machine (15) through an industrial Ethernet, the operator station (12) and the OPC upper computer (13) are connected by a DCS \ SCADA device (14) through an industrial Ethernet, the production system device (11) is connected with an OPC server (18) through a bus, the OPC server (18) is connected with the interface machine (15) through an industrial Ethernet, the DCS \ SCADA device (14) is connected with the interface machine (15) through an industrial Ethernet.
2. The glass factory production real-time acquisition and monitoring system of claim 1, wherein: the software system (2) comprises a network management system (21), an anti-virus system (22) and an intrusion detection system (23).
3. The glass factory production real-time acquisition and monitoring system of claim 1, wherein: the production system device (11) comprises a PLC and a touch screen.
4. The glass factory production real-time acquisition and monitoring system of claim 3, wherein: the PLC is connected with the touch screen through a bus.
5. The glass factory production real-time acquisition and monitoring system of claim 3, wherein: and the PLC is connected with an equipment signal detection point.
6. The glass factory production real-time acquisition and monitoring system of claim 1, wherein: and a plurality of RJ (45), RS232/485 and SCSI standard computer interfaces are arranged on the DCS \ SCADA device (14) and the interface machine (15).
7. The glass factory production real-time acquisition and monitoring system of claim 1, wherein: and a network gate system is arranged in the OPC server (18).
8. The glass factory production real-time acquisition and monitoring system of claim 1, wherein: and a UPS power supply is arranged on the periphery of the hardware system (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110171748.8A CN112731895A (en) | 2021-02-08 | 2021-02-08 | Real-time acquisition and monitoring system for glass factory production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110171748.8A CN112731895A (en) | 2021-02-08 | 2021-02-08 | Real-time acquisition and monitoring system for glass factory production |
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| CN112731895A true CN112731895A (en) | 2021-04-30 |
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| CN202110171748.8A Pending CN112731895A (en) | 2021-02-08 | 2021-02-08 | Real-time acquisition and monitoring system for glass factory production |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107479524A (en) * | 2017-10-09 | 2017-12-15 | 天津科技大学 | A kind of Intelligent wind power field SCADA system of ciphering type Profinet communication modes |
| CN112255977A (en) * | 2020-09-29 | 2021-01-22 | 重庆机电智能制造有限公司 | Label production line data acquisition system |
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2021
- 2021-02-08 CN CN202110171748.8A patent/CN112731895A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107479524A (en) * | 2017-10-09 | 2017-12-15 | 天津科技大学 | A kind of Intelligent wind power field SCADA system of ciphering type Profinet communication modes |
| CN112255977A (en) * | 2020-09-29 | 2021-01-22 | 重庆机电智能制造有限公司 | Label production line data acquisition system |
Non-Patent Citations (4)
| Title |
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| 乔晓飞: "基于OPC技术的炼钢实时数据监视系统的开发应用", 《自动化应用》 * |
| 任科明等: "OPC技术在卷烟机械设备中的设计与实现", 《微型机与应用》 * |
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