CN112724377A - Preparation method of process liquid formaldehyde-removing resin - Google Patents

Preparation method of process liquid formaldehyde-removing resin Download PDF

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Publication number
CN112724377A
CN112724377A CN202011574890.9A CN202011574890A CN112724377A CN 112724377 A CN112724377 A CN 112724377A CN 202011574890 A CN202011574890 A CN 202011574890A CN 112724377 A CN112724377 A CN 112724377A
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parts
resin
process liquid
gelatin
maleic anhydride
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包孝林
蔡小华
钱平
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Jiangsu Suqing Water Treatment Engineering Group Co ltd
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Jiangsu Suqing Water Treatment Engineering Group Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/46Polyesters chemically modified by esterification
    • C08G63/48Polyesters chemically modified by esterification by unsaturated higher fatty oils or their acids; by resin acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses a preparation method of process liquid formaldehyde-removing resin, which relates to the field of resin, and comprises the following steps: s1, preparing 20 parts of pentaerythritol, 4 parts of ricinoleic acid, 6 parts of isopropyl ester, 10 parts of ethanol, 10 parts of maleic anhydride, 2 parts of gelatin, 25 parts of xylene, 1 tank of nitrogen and 1 part of an anti-aging agent; and S2, reacting ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol, introducing nitrogen into the ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol during reaction, controlling the reaction temperature to be 150-250 ℃ and the reaction time to be 5 hours, and thus obtaining the rough alkyd resin. The process liquid aldehyde-removing resin has better aldehyde-removing capability and economic effect on the process liquid, has similar mass/volume exchange capacity capability but lower price and has excellent economic effect compared with the common similar products sold in the market; the process liquid formaldehyde-removing resin has good quality/volume exchange capacity performance preservation degree after regeneration in the process liquid processing field.

Description

Preparation method of process liquid formaldehyde-removing resin
Technical Field
The invention relates to the field of resin, in particular to a preparation method of a process liquid formaldehyde-removing resin.
Background
Formaldehyde is an organic chemical of the formula HCHO or CH2O, molecular weight 30.03, also known as formil. Is colorless gas with irritation, has irritation effect on human eyes and nose, has relative gas density of 1.067, liquid density of 0.815g/cm3, melting point of-92 deg.C, boiling point of-19.5 deg.C, and is easily soluble in water and ethanol, and the concentration of water solution can be up to 55%, and is generally 35%-40%, usually 37%, called formalin.
The process liquid generally needs to remove aldehyde through resin, the quality/volume exchange capacity performance of various commercially available resins is obviously reduced after regeneration, so that the sewage treatment cost is increased, and the commercially available resins are extremely high in purchase cost due to high price.
Disclosure of Invention
The invention aims to: in order to solve the problems of high cost and large performance damage after regeneration of the existing sewage treatment, a preparation method of the process liquid formaldehyde-removing resin is provided.
In order to achieve the purpose, the invention provides the following technical scheme: a preparation method of process liquid formaldehyde-removing resin comprises the following steps:
s1, preparing 20 parts of pentaerythritol, 4 parts of ricinoleic acid, 6 parts of isopropyl ester, 10 parts of ethanol, 10 parts of maleic anhydride, 2 parts of gelatin, 25 parts of xylene, 1 tank of nitrogen and 1 part of an anti-aging agent;
s2, reacting ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol, introducing nitrogen into the ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol during reaction, controlling the reaction temperature at 150-250 ℃ and the reaction time at 5 hours to obtain a rough alkyd resin;
s3, dissolving and mixing the rough alkyd resin and xylene, and filtering after mixing and dissolving to obtain a resin solution;
s4, mixing the resin solution with isopropanol and ethanol, slowly adding n-butyl acetate and an anti-aging agent, controlling the reaction temperature at 50-250 ℃ and the reaction time at 3 hours to obtain a crude product;
and S5, diluting the crude product with xylene, controlling the reaction temperature at 170 ℃, and filtering through a 20-micron filter screen when the temperature is reduced to 140 ℃ to obtain the process feed liquid formaldehyde-removing resin.
Preferably, the ratio of pentaerythritol, ricinoleic acid, isopropyl ester, ethanol, maleic anhydride is 1:0.2:0.3:0.5: 0.5.
Preferably, the gelatin may be replaced by corn starch mixed with water or the like.
Preferably, the aqueous solution of gelatin has a mass percent concentration of 2%.
Preferably, the ricinoleic acid may be replaced by one or more of linoleic acid, linolenic acid, dehydrated ricinoleic acid, tall oil oleic acid, adipic acid, fumaric acid or maleic anhydride.
Compared with the prior art, the invention has the beneficial effects that:
1. the process liquid aldehyde-removing resin has better aldehyde-removing capability and economic effect on the process liquid, has similar mass/volume exchange capacity capability but lower price and has excellent economic effect compared with the common similar products sold in the market;
2. the process liquid formaldehyde-removing resin has good quality/volume exchange capacity performance preservation degree after regeneration in the process liquid processing field.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
S1, preparing 20 parts of pentaerythritol, 4 parts of ricinoleic acid, 6 parts of isopropyl ester, 10 parts of ethanol, 10 parts of maleic anhydride, 2 parts of gelatin, 25 parts of xylene, 1 tank of nitrogen and 1 part of an anti-aging agent;
s2, reacting ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol, introducing nitrogen into the ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol during reaction, controlling the reaction temperature at 150 ℃ and the reaction time at 5 hours to obtain crude alkyd resin;
s3, dissolving and mixing the rough alkyd resin and xylene, and filtering after mixing and dissolving to obtain a resin solution;
s4, mixing the resin solution with isopropanol and ethanol, slowly adding n-butyl acetate and an anti-aging agent, controlling the reaction temperature at 50 ℃ and the reaction time at 3 hours to obtain a crude product;
and S5, diluting the crude product with xylene, controlling the reaction temperature at 170 ℃, and filtering through a 20-micron filter screen when the temperature is reduced to 140 ℃ to obtain the process feed liquid formaldehyde-removing resin.
Example 2
S1, preparing 20 parts of pentaerythritol, 4 parts of ricinoleic acid, 6 parts of isopropyl ester, 10 parts of ethanol, 10 parts of maleic anhydride, 2 parts of gelatin, 25 parts of xylene, 1 tank of nitrogen and 1 part of an anti-aging agent;
s2, reacting ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol, introducing nitrogen into the ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol during reaction, controlling the reaction temperature at 150 ℃ and the reaction time at 5 hours to obtain crude alkyd resin;
s3, dissolving and mixing the rough alkyd resin and xylene, and filtering after mixing and dissolving to obtain a resin solution;
s4, mixing the resin solution with isopropanol and ethanol, slowly adding n-butyl acetate and an anti-aging agent, controlling the reaction temperature at 250 ℃ and the reaction time at 3 hours to obtain a crude product;
and S5, diluting the crude product with xylene, controlling the reaction temperature at 170 ℃, and filtering through a 20-micron filter screen when the temperature is reduced to 140 ℃ to obtain the process feed liquid formaldehyde-removing resin.
Example 3
S1, preparing 20 parts of pentaerythritol, 4 parts of ricinoleic acid, 6 parts of isopropyl ester, 10 parts of ethanol, 10 parts of maleic anhydride, 2 parts of gelatin, 25 parts of xylene, 1 tank of nitrogen and 1 part of an anti-aging agent;
s2, reacting ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol, introducing nitrogen into the ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol during reaction, controlling the reaction temperature at 250 ℃ and the reaction time at 5 hours to obtain crude alkyd resin;
s3, dissolving and mixing the rough alkyd resin and xylene, and filtering after mixing and dissolving to obtain a resin solution;
s4, mixing the resin solution with isopropanol and ethanol, slowly adding n-butyl acetate and an anti-aging agent, controlling the reaction temperature at 50 ℃ and the reaction time at 3 hours to obtain a crude product;
and S5, diluting the crude product with xylene, controlling the reaction temperature at 170 ℃, and filtering through a 20-micron filter screen when the temperature is reduced to 140 ℃ to obtain the process feed liquid formaldehyde-removing resin.
Example 4
S1, preparing 20 parts of pentaerythritol, 4 parts of ricinoleic acid, 6 parts of isopropyl ester, 10 parts of ethanol, 10 parts of maleic anhydride, 2 parts of gelatin, 25 parts of xylene, 1 tank of nitrogen and 1 part of an anti-aging agent;
s2, reacting ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol, introducing nitrogen into the ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol during reaction, controlling the reaction temperature at 250 ℃ and the reaction time at 5 hours to obtain crude alkyd resin;
s3, dissolving and mixing the rough alkyd resin and xylene, and filtering after mixing and dissolving to obtain a resin solution;
s4, mixing the resin solution with isopropanol and ethanol, slowly adding n-butyl acetate and an anti-aging agent, controlling the reaction temperature at 250 ℃ and the reaction time at 3 hours to obtain a crude product;
and S5, diluting the crude product with xylene, controlling the reaction temperature at 170 ℃, and filtering through a 20-micron filter screen when the temperature is reduced to 140 ℃ to obtain the process feed liquid formaldehyde-removing resin.
Example 5
S1, preparing 20 parts of pentaerythritol, 4 parts of ricinoleic acid, 6 parts of isopropyl ester, 10 parts of ethanol, 10 parts of maleic anhydride, 2 parts of gelatin, 25 parts of xylene, 1 tank of nitrogen and 1 part of an anti-aging agent;
s2, reacting ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol, introducing nitrogen into the ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol during reaction, controlling the reaction temperature at 200 ℃ and the reaction time at 5 hours to obtain crude alkyd resin;
s3, dissolving and mixing the rough alkyd resin and xylene, and filtering after mixing and dissolving to obtain a resin solution;
s4, mixing the resin solution with isopropanol and ethanol, slowly adding n-butyl acetate and an anti-aging agent, controlling the reaction temperature at 200 ℃ and the reaction time at 3 hours to obtain a crude product;
and S5, diluting the crude product with xylene, controlling the reaction temperature at 170 ℃, and filtering through a 20-micron filter screen when the temperature is reduced to 140 ℃ to obtain the process feed liquid formaldehyde-removing resin.
Example 6
After fully stirring a certain process feed liquid stock solution, evenly dividing the process feed liquid stock solution into 7 parts, respectively carrying out decolorization treatment by using the resins prepared in the examples 1, 2, 3, 4 and 5 of the invention, and measuring the mass/volume exchange capacity of the commercial resins, namely, domestic 1 and domestic 2, wherein the results are shown in table 1.
Table 1 comparison of the resins obtained in examples 1, 2, 3, 4 and 5 with commercially available resins (the numerical units in the table are in mol/l):
Figure BDA0002863282100000051
as can be seen from Table 1, the resin prepared in examples 3 and 4 of the present invention has a mass/volume exchange capacity performance for the total exchange capacity of formaldehyde in the process feed liquid similar to that of commercially available resins, namely, domestic 1 and domestic 2, and both the mass/volume exchange capacity performance is 4.5 or more, the mass/volume exchange capacity performance for the total exchange capacity of formaldehyde in the process feed liquid after the resin prepared in example 4 of the present invention is once regenerated is still 4.5 or more, the mass/volume exchange capacity performance for the total exchange capacity of formaldehyde in the process feed liquid after the resin prepared in example 4 is twice regenerated is still 4.5, while the mass/volume exchange capacity performance for the total exchange capacity of formaldehyde in the process feed liquid after the resin prepared in example 2 is the highest after the resin prepared in the first use and the first regeneration, but the mass/volume exchange capacity performance for the total exchange capacity of formaldehyde in the process feed liquid after the second regeneration is greatly reduced, therefore, the resin prepared in the embodiment 4 of the invention has the quality/volume exchange capacity performance similar to that of the commercial resin on the full exchange capacity of the formaldehyde in the process liquid, but has the advantages of good reproducibility, long service life, better economic effect and cost saving.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims (5)

1. A preparation method of process liquid formaldehyde-removing resin is characterized by comprising the following steps: the preparation method of the process liquid formaldehyde-removing resin comprises the following steps:
s1, preparing 20 parts of pentaerythritol, 4 parts of ricinoleic acid, 6 parts of isopropyl ester, 10 parts of ethanol, 10 parts of maleic anhydride, 2 parts of gelatin, 25 parts of xylene, 1 tank of nitrogen and 1 part of an anti-aging agent;
s2, reacting ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol, introducing nitrogen into the ricinoleic acid, maleic anhydride, phthalic anhydride, gelatin and pentaerythritol during reaction, controlling the reaction temperature at 150-250 ℃ and the reaction time at 5 hours to obtain a rough alkyd resin;
s3, dissolving and mixing the rough alkyd resin and xylene, and filtering after mixing and dissolving to obtain a resin solution;
s4, mixing the resin solution with isopropanol and ethanol, slowly adding n-butyl acetate and an anti-aging agent, controlling the reaction temperature at 50-250 ℃ and the reaction time at 3 hours to obtain a crude product;
and S5, diluting the crude product with xylene, controlling the reaction temperature at 170 ℃, and filtering through a 20-micron filter screen when the temperature is reduced to 140 ℃ to obtain the process feed liquid formaldehyde-removing resin.
2. The method for preparing the aldehyde-removing resin of the process liquid according to claim 1, which is characterized in that: the ratio of the pentaerythritol to the ricinoleic acid to the isopropyl ester to the ethanol to the maleic anhydride is 1:0.2:0.3:0.5: 0.5.
3. The method for preparing the aldehyde-removing resin of the process liquid according to claim 1, which is characterized in that: the gelatin can be replaced by corn starch mixed with water or other similar products.
4. The method for preparing the aldehyde-removing resin of the process liquid according to claim 1, which is characterized in that: the mass percentage concentration of the aqueous solution of the gelatin is 2%.
5. The method for preparing the aldehyde-removing resin of the process liquid according to claim 1, which is characterized in that: the ricinoleic acid may be replaced by one or more of linoleic acid, linolenic acid, dehydrated ricinoleic acid, tall oil acid, adipic acid, fumaric acid or maleic anhydride.
CN202011574890.9A 2020-12-28 2020-12-28 Preparation method of process liquid formaldehyde-removing resin Pending CN112724377A (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102179170A (en) * 2011-03-15 2011-09-14 上海格伦化学科技有限公司 Formaldehyde-removing alkyd resin and preparation method thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102179170A (en) * 2011-03-15 2011-09-14 上海格伦化学科技有限公司 Formaldehyde-removing alkyd resin and preparation method thereof

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Application publication date: 20210430