CN112723915A - Ceramic product with automatic degerming function and manufacturing method thereof - Google Patents
Ceramic product with automatic degerming function and manufacturing method thereof Download PDFInfo
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- CN112723915A CN112723915A CN202110143145.7A CN202110143145A CN112723915A CN 112723915 A CN112723915 A CN 112723915A CN 202110143145 A CN202110143145 A CN 202110143145A CN 112723915 A CN112723915 A CN 112723915A
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- enamel layer
- layer material
- silver ions
- ceramic product
- manufacturing
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
Abstract
The invention discloses a ceramic product with automatic degerming function and a manufacturing method thereof, which comprises a substrate and an enamel layer, the technical proposal of the invention is that the prior ceramic product (such as ceramic tile, porcelain, etc.) is firstly manufactured to form the substrate, then the enamel layer is formed on the outer surface of the substrate, when the enamel layer material is manufactured, a silver ion generator is arranged beside a processing area, silver ions are ionized by the silver ion generator, the silver ions are attached to water, then the water containing the silver ions is mutually combined with the enamel layer material or the ionized silver ions are directly mutually combined with a solution containing the enamel layer material, and the silver ions are uniformly distributed in the enamel layer material, then the enamel layer material containing the silver ions is formed on the outer surface of the substrate by spraying or manual painting through spraying equipment, thereby the enamel layer of the ceramic product has the automatic degerming effect, and the production cost of the ceramic product with the automatic degerming function can be greatly reduced.
Description
Technical Field
The invention relates to the field of ceramics, in particular to a ceramic product with an automatic degerming function and a manufacturing method thereof.
Background
The ceramic is a general term of pottery and porcelain, is also an industrial art in China, and is wild and simple ancient painted pottery and black pottery in China in the age of the stone novelties. Ceramics have different textures and properties. Pottery is made of clay with high viscosity and high plasticity as main material, and has opaque, fine pores and weak hydroscopicity. The porcelain is made of clay, feldspar and quartz, is semitransparent, does not absorb water, is corrosion resistant, has hard and compact matrix, and is crisp when being knocked.
The antibacterial agent is added into the ceramic product on the market in the manufacturing process to produce, so that the outer surface with the sterilization function is formed on the surface of the ceramic product, more antibacterial agent needs to be added to achieve a certain sterilization function of the product, and the cost of the ceramic product with the automatic sterilization function is relatively high due to the mode of integrally adding the antibacterial agent into the ceramic product.
Disclosure of Invention
The invention mainly aims to provide a ceramic product with an automatic sterilization function and a manufacturing method thereof, and aims to solve the technical problem that in the prior art, the cost of sterilization or sterilization materials formed on the ceramic product is high.
In order to achieve the above object, the present invention provides a ceramic product with an automatic sterilization function, comprising a substrate and an enamel layer, wherein the enamel layer is formed on the outer surface of the substrate, and silver ions are attached to or mixed with the enamel layer.
The invention also provides a manufacturing method of the ceramic product with the automatic degerming function, which comprises the following steps:
s1, performing primary processing on the ceramic through ceramic product processing mechanical equipment to form a matrix;
and S2, when the enamel layer material is manufactured, arranging a silver ion generator beside a processing area for manufacturing the enamel layer material, ionizing silver ions by the silver ion generator, attaching the silver ions to water, then mutually combining the water containing the silver ions with the enamel layer material or attaching the water containing the silver ions to a solution of the enamel layer material, and uniformly distributing the silver ions in the enamel layer material.
And S3, spraying or manually painting the enamel layer on the outer surface of the substrate by using a spraying device.
S4, preparing the ceramic product with the automatic degerming function according to claim 1.
Further, in the step in S2: the enamel layer material containing silver ions is formed by stirring and mixing through a stirring device.
Further, when the enamel layer material and the silver ion solution are mixed with each other by the stirring device, the enamel layer material is sterilized by the silver ions and distributed among the materials.
Further, in the step of S2, one of copper ions and zinc ions may be added.
Further, the spraying device applies the enamel layer material containing silver ion solution on the surface of the substrate by spraying.
Further, step S5 is included, drying the formed ceramic product with the automatic sterilization function by a drying device.
Further, the ceramic product having the self-sterilization function is produced, and silver ions are formed on the surface or inside the enamel layer.
The technical proposal of the invention is that the prior ceramic products (such as ceramic tiles, porcelain and the like) are firstly manufactured to form a substrate, then an enamel layer is formed on the outer surface of the substrate, when the material of the processed enamel layer is manufactured, a silver ion generator is arranged beside the processed area, silver ions are ionized by a silver ion generator and attached to water, then the water containing the silver ions is combined with the enamel layer material or the ionized silver ions are directly combined with the solution containing the enamel layer material, and the silver ions are uniformly distributed in the enamel layer material, then the enamel layer material containing silver ions is sprayed or manually brushed on the outer surface of the substrate by a spraying device, thereby the enamel layer of the ceramic product has the effect of automatic degerming, and the production cost of the ceramic product with the automatic degerming function can be greatly reduced.
Drawings
FIG. 1 is a schematic view of an embodiment of the present invention;
FIG. 2 is a schematic view of a second embodiment of the present invention;
fig. 3 is a third schematic view of the embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that if directional indications (such as … …, which is up, down, left, right, front, back, top, bottom, inner, outer, vertical, transverse, longitudinal, counterclockwise, clockwise, circumferential, radial, axial) are provided in the embodiments of the present invention, the directional indications are only used for explaining the relative position relationship, motion condition, etc. of the components at a specific posture (as shown in the attached drawings), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description relating to "first" or "second", etc. in the embodiments of the present invention, the description of "first" or "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
In the embodiment of the present invention, as shown in fig. 1 to 3, the present invention provides a ceramic product with an automatic sterilization function.
The ceramic product with the automatic degerming function comprises a base body and an enamel layer, wherein the enamel layer is formed on the outer surface of the base body, and silver ions are attached to or mixed with the enamel layer.
The invention also provides a manufacturing method of the ceramic product with the automatic degerming function, which comprises the following steps:
s1, performing primary processing on the ceramic through ceramic product processing mechanical equipment to form a matrix;
and S2, when the enamel layer material is manufactured, arranging a silver ion generator beside a processing area for manufacturing the enamel layer material, ionizing silver ions by the silver ion generator, attaching the silver ions to water, then mutually combining the water containing the silver ions with the enamel layer material or attaching the water containing the silver ions to a solution of the enamel layer material, and uniformly distributing the silver ions in the enamel layer material.
And S3, spraying or manually painting the enamel layer on the outer surface of the substrate by using a spraying device.
S4, preparing the ceramic product with the automatic degerming function according to claim 1.
Further, in the step in S2: the enamel layer material containing silver ions is formed by stirring and mixing through a stirring device.
Further, when the enamel layer material and the silver ion solution are mixed with each other by the stirring device, the enamel layer material is sterilized by the silver ions and distributed among the materials.
Further, in the step of S2, one of copper ions and zinc ions may be added.
Further, the spraying device applies the enamel layer material containing silver ion solution on the surface of the substrate by spraying.
Further, step S5 is included, drying the formed ceramic product with the automatic sterilization function by a drying device.
Further, the ceramic product having the self-sterilization function is produced, and silver ions are formed on the surface or inside the enamel layer.
It should be noted that silver ion, which can be regarded as an antibacterial material or substance, has an antibacterial effect, generally speaking, the adverse effects and consequences on the life activity of microorganisms in a certain material, and the most concentrated adverse effects and consequences are that the growth and reproduction of microorganisms are affected to cause death, so that the antibacterial material has the advantages of strong sterilization capability and no harm to human and livestock.
Specifically, the antibacterial mechanism of silver ions and compounds thereof: one is that the metal ions in the antibacterial product are in contact reaction with bacteria, which results in the destruction or dysfunction of the inherent components of the microorganism. Secondly, photocatalytic reaction: under the action of light, the metal ions can play a role of catalyzing active centers, activate oxygen in water and air, generate hydroxyl radicals and active oxygen ions, and the active oxygen ions have strong oxidizing capability and can destroy the reproductive capacity of bacteria in a short time to kill cells so as to achieve the aim of resisting bacteria.
The enamel layer may be made of jun red glaze, red langdu, red underglaze, three-sun kenetian, enamel three-color glaze, azure glaze, green glaze, marbled glaze, or the like.
Specifically, the outer surface layer of the ceramic product (such as ceramic tile, porcelain, etc.) is generally an enamel layer, which is also a place observed and touched by general audiences, in the manufacture of ceramic products, a substrate is generally formed, and then an enamel layer is mechanically sprayed (or manually painted) on the outer surface of the substrate, and the ceramic manufacturing method of the invention is that when the enamel layer material is manufactured, a silver ion generator is arranged beside the processing area, silver ions are ionized by the silver ion generator and attached to water, then combining the water containing silver ions with the enamel layer material or directly combining the ionized silver ions with the solution containing the enamel layer material, then, the enamel layer is mechanically sprayed (or manually painted) on the outer surface of the substrate, so that the ceramic product has the effect of automatically sterilizing.
The purchased enamel layer material can be added with silver ions (copper ions or zinc ions) and stirred and then formed on the surface of the ceramic product in a mechanical spraying (or manual painting) mode when the ceramic product is manufactured, so that the ceramic product has an automatic degerming effect.
The technical proposal of the invention is that the prior ceramic products (such as ceramic tiles, porcelain and the like) are firstly manufactured to form a substrate, then an enamel layer is formed on the outer surface of the substrate, when the material of the processed enamel layer is manufactured, a silver ion generator is arranged beside the processed area, silver ions are ionized by a silver ion generator and attached to water, then the water containing the silver ions is combined with the enamel layer material or the ionized silver ions are directly combined with the solution containing the enamel layer material, and the silver ions are uniformly distributed in the enamel layer material, then the enamel layer material containing silver ions is sprayed or manually brushed on the outer surface of the substrate by a spraying device, thereby the enamel layer of the ceramic product has the effect of automatic degerming, and the production cost of the ceramic product with the automatic degerming function can be greatly reduced.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (8)
1. The ceramic product with the automatic degerming function is characterized by comprising a base body and an enamel layer, wherein the enamel layer is formed on the outer surface of the base body, and silver ions are attached to or mixed with the enamel layer.
2. A method for manufacturing ceramic products with automatic degerming function is characterized by comprising the following steps:
s1, performing primary processing on the ceramic through ceramic product processing mechanical equipment to form a matrix;
s2, arranging a silver ion generator beside the processing area for manufacturing the enamel layer material, ionizing silver ions by the silver ion generator, attaching the silver ions to water, then combining the water containing the silver ions with the enamel layer material or attaching the water containing the silver ions to the solution of the enamel layer material, and enabling the silver ions to be uniformly distributed in the enamel layer material;
s3, spraying or manually painting an enamel layer on the outer surface of the substrate by using spraying equipment;
s4, preparing the ceramic product with the automatic degerming function according to claim 1.
3. The method for manufacturing a ceramic ware having an automatic sterilization function according to claim 2, wherein:
in the step in S2: the enamel layer material containing silver ions is formed by stirring and mixing through a stirring device.
4. A method for manufacturing a ceramic product having an automatic sterilization function according to claim 3, wherein: when the stirring device mixes the enamel layer material and the silver ion solution, the silver ions sterilize the enamel layer material and distribute the enamel layer material among the materials.
5. A method for manufacturing a ceramic product having an automatic sterilization function according to claim 3, wherein: in the step of S2, either copper ions or zinc ions may be added.
6. The method for manufacturing a ceramic ware having an automatic sterilization function according to claim 2, wherein: the spraying equipment is used for coating the enamel layer material containing the silver ion solution on the surface of the substrate in a spraying mode.
7. The method for manufacturing a ceramic ware having an automatic sterilization function according to claim 2, wherein: and the step S5, drying the formed ceramic product with the automatic degerming function by a drying device.
8. The method for manufacturing a ceramic ware having an automatic sterilization function according to claim 2, wherein: the ceramic product with self-sterilizer function according to claim 1, wherein silver ions are formed on the surface or inside the enamel layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110143145.7A CN112723915A (en) | 2021-02-02 | 2021-02-02 | Ceramic product with automatic degerming function and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110143145.7A CN112723915A (en) | 2021-02-02 | 2021-02-02 | Ceramic product with automatic degerming function and manufacturing method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN112723915A true CN112723915A (en) | 2021-04-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110143145.7A Pending CN112723915A (en) | 2021-02-02 | 2021-02-02 | Ceramic product with automatic degerming function and manufacturing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113373719A (en) * | 2021-07-06 | 2021-09-10 | 东莞市鼎丰印刷有限公司 | Decorative paper with copper ion sterilization function and manufacturing method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2780804Y (en) * | 2005-01-13 | 2006-05-17 | 苏州三星电子有限公司 | Generator of silver ion foamed water |
| CN1830913A (en) * | 2006-03-15 | 2006-09-13 | 余志强 | Sterilizing ceramic contg. silver ion, prepn. method and use thereof |
| CN105923720A (en) * | 2016-06-07 | 2016-09-07 | 三通生物工程（潍坊）有限公司 | Method for killing bacteria, viruses and microorganisms in aquaculture water by using copper and silver ions |
| CN108947491A (en) * | 2018-08-16 | 2018-12-07 | 德化三人行陶瓷文化有限公司 | A kind of pelelith health ceramic and its manufacture craft |
| CN110182905A (en) * | 2019-06-28 | 2019-08-30 | 唐山市同智科技有限公司 | Water turbine power generation ion generator |
-
2021
- 2021-02-02 CN CN202110143145.7A patent/CN112723915A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2780804Y (en) * | 2005-01-13 | 2006-05-17 | 苏州三星电子有限公司 | Generator of silver ion foamed water |
| CN1830913A (en) * | 2006-03-15 | 2006-09-13 | 余志强 | Sterilizing ceramic contg. silver ion, prepn. method and use thereof |
| CN105923720A (en) * | 2016-06-07 | 2016-09-07 | 三通生物工程（潍坊）有限公司 | Method for killing bacteria, viruses and microorganisms in aquaculture water by using copper and silver ions |
| CN108947491A (en) * | 2018-08-16 | 2018-12-07 | 德化三人行陶瓷文化有限公司 | A kind of pelelith health ceramic and its manufacture craft |
| CN110182905A (en) * | 2019-06-28 | 2019-08-30 | 唐山市同智科技有限公司 | Water turbine power generation ion generator |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113373719A (en) * | 2021-07-06 | 2021-09-10 | 东莞市鼎丰印刷有限公司 | Decorative paper with copper ion sterilization function and manufacturing method thereof |
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Application publication date: 20210430 |
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