CN112719756A - Water tank support mounting tool - Google Patents
Water tank support mounting tool Download PDFInfo
- Publication number
- CN112719756A CN112719756A CN202011623978.5A CN202011623978A CN112719756A CN 112719756 A CN112719756 A CN 112719756A CN 202011623978 A CN202011623978 A CN 202011623978A CN 112719756 A CN112719756 A CN 112719756A
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- CN
- China
- Prior art keywords
- water tank
- positioning
- positioning plate
- face
- mounting tool
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses a water tank support mounting tool, wherein two groups of positioning mechanisms for fixing two water tank supports are arranged on a workbench, a first positioning plate is arranged on one side of the workbench, two positioning contact pieces for contacting two end face pipe interfaces of the end face of a water tank body are respectively fixed on the upper part and the lower part of the end face of the first positioning plate, a second positioning plate is arranged in front of the positioning mechanism close to the first positioning plate, and the second positioning plate is fixedly provided with positioning contact pieces for contacting the circumferential pipe interfaces extending downwards on the circumferential surface of the water tank body. The tool has the advantages of simple structure, low manufacturing cost and convenience in use, and can accurately position the bracket and the water tank, so that the reliability and accuracy of welding the water tank and the bracket are ensured, and the product percent of pass is favorably improved.
Description
Technical Field
The invention relates to an installation auxiliary tool, in particular to an installation tool for a water tank
Background
Solar energy water tank uses generally to be a cylindric structure, the bottom needs the welding on the water tank support, need place the water tank on the support during welding, readjust the position of water tank, later with water tank and scaffold weldment, wherein the most troublesome is exactly to adjust the water tank position, because there are two delivery ports water tank side, there is a delivery port bottom, if the water tank is incorrect with scaffold weldment position, there is great deviation, then when the water tank uses the installation, the delivery port will deviate with the counterpoint of other water pipes, influence the installation, even unable installation.
Disclosure of Invention
The invention aims to solve the technical problem of realizing a tool which can simultaneously position a water tank and a bracket and ensure the accurate welding of the water tank bracket.
In order to achieve the purpose, the invention adopts the technical scheme that: the water tank support mounting tool is characterized in that two groups of positioning mechanisms for fixing two water tank supports are arranged on a workbench, a first positioning plate is arranged on one side of the workbench, two positioning contact pieces used for contacting two end face pipe interfaces of the end face of a water tank body are respectively fixed on the upper portion and the lower portion of the end face of the first positioning plate, a second positioning plate is arranged in front of the positioning mechanism of the first positioning plate, and the second positioning plate is fixedly provided with positioning contact pieces contacting the pipe interfaces of the circumferential face of the water tank body, extending downwards on the circumferential face of the water tank body.
The peripheral surface pipe interfaces and the two end surface pipe interfaces are all in contact with the matched positioning contact pieces through the peripheral surfaces.
The contact surface of the positioning contact piece on the first positioning plate and the end surface pipe interface is vertical to the contact surface of the positioning contact piece on the second positioning plate and the peripheral surface pipe interface.
The positioning mechanism is provided with two fixing columns which work convexly, the fixing columns are matched with two mounting holes on a mounting seat of the water tank support, a convex threaded column is arranged on a workbench on one side of each fixing column, a locking piece provided with a through hole is placed on each threaded column, and a nut matched with the threaded column is arranged on each locking piece.
The positioning contact piece comprises pressure sensors and a protection pad attached to the pressure sensors, and each pressure sensor outputs a pressure signal to a controller of the welding gun.
The welding gun only allows the power to be switched on when the three pressure sensors have pressure signals and the pressure values are larger than a set value.
The tool has the advantages of simple structure, low manufacturing cost and convenience in use, and can accurately position the bracket and the water tank, so that the reliability and accuracy of welding the water tank and the bracket are ensured, and the product percent of pass is favorably improved.
Drawings
The following is a brief description of the contents of each figure and the symbols in the figures in the description of the invention:
FIG. 1 is a top view of a water tank bracket mounting fixture;
FIG. 2 is a schematic view of a tank support structure;
FIG. 3 is a schematic view of a water tank;
the labels in the above figures are: 1; a work table; 2. fixing a column; 3. a locking piece; 4. a threaded post; 5. a nut; 6. a first positioning plate; 7. a second positioning plate; 8. positioning the contact sheet; 9. an arc bracket; 10. a connecting member; 11. a mounting seat; 12. a water tank body; 13. an end face pipe interface; 14. a peripheral tube interface.
Detailed Description
The following description of the embodiments with reference to the drawings is provided to describe the embodiments of the present invention, and the embodiments of the present invention, such as the shapes and configurations of the components, the mutual positions and connection relationships of the components, the functions and working principles of the components, the manufacturing processes and the operation and use methods, etc., will be further described in detail to help those skilled in the art to more completely, accurately and deeply understand the inventive concept and technical solutions of the present invention.
As shown in fig. 2, the water tank support comprises a mounting seat 11 for fixing on equipment or a wall surface, two mounting holes are formed in the mounting seat 11, an arc-shaped bracket 9 for supporting a water tank body 12 is connected with the mounting seat 11 through a connecting piece 10, as shown in fig. 1, the workbench 1 is a flat desktop, generally a metal plate and is supported by a desk frame, two positioning mechanisms for fixing the water tank support are arranged on the upper surface of the workbench 1, and each water tank is provided with two water tank supports, so that the number of the positioning mechanisms is two.
The interval and direction of the positioning mechanism are designed according to the same parameters, the positioning mechanism is used for fixing the position and the direction when the water tank support and the water tank body 12 are welded, each positioning mechanism is identical in structure, the positioning mechanism is provided with two fixing columns 2 protruding out of the workbench 1, the fixing columns 2 are matched with two mounting holes in a mounting seat 11 of the water tank support, the outer diameter of each fixing column 2 is slightly larger than the diameter of each mounting hole, in order to ensure the reliability of the fixation of the water tank support, a protruding threaded column 4 is arranged on the workbench 1 on one side of each fixing column 2, a locking sheet 3 provided with a through hole is placed on each threaded column 4, each locking sheet 3 is a small iron plate with a hole, a nut 5 matched with each threaded column 4 is arranged on each locking sheet 3, when the nut 5 is loosened, each locking sheet 3 can rotate by taking the threaded column 4 as the center of a circle and can rotate to the mounting, when the nut 5 is loosened and the locking piece 3 is rotated, the welded water tank and the bracket thereof can be taken down.
After the water tank bracket is fixed, the arc-shaped bracket 9 faces upwards, and the water tank body 12 can be placed on the water tank bracket through a lifting appliance, as shown in fig. 3, the water tank body 12 is provided with two protruding end face pipe interfaces 13 on the end face, and the circumferential surface of the water tank body 12 close to one side of the end face pipe interfaces 13 is provided with a circumferential surface pipe interface 14. The fixture is positioned by the three pipe interfaces, as shown in fig. 1, a first positioning plate 6 is arranged on one side of the workbench 1, two positioning contact pieces 8 for contacting two end face pipe interfaces 13 on the end face of the water tank body 12 are respectively fixed on the upper part and the lower part of the end face of the first positioning plate 6, a second positioning plate 7 is arranged in front of a positioning mechanism close to the first positioning plate 6, and the second positioning plate 7 is fixed with a positioning contact piece 8 for contacting a circumferential pipe interface 14 extending downwards on the circumferential face of the water tank body 12.
The first positioning plate 6 and the second positioning plate 7 are two brackets, the correct water tank mounting position is determined by the positions of the water tank brackets, the first positioning plate 6 and the second positioning plate 7 are fixed with positioning contact pieces 8 which limit the positions of the end face pipe interfaces 13 and the peripheral face pipe interfaces 14, the peripheral face pipe interfaces 14 and the two end face pipe interfaces 13 are both in contact with the matched positioning contact pieces 8 on the peripheral faces, the position of the water tank body 12 is determined by the water tank bracket in the Z direction, the surfaces of the positioning contact pieces 8 on the first positioning plate 6 in contact with the end face pipe interfaces 13, perpendicular to the contact surface of the positioning contact piece 8 on the second positioning plate 7 and the peripheral surface pipe interface 14, the contact pieces on the first positioning plate 6 and the second positioning plate 7 determine the position of the water tank in the Y direction and the X direction respectively, and can guarantee that the angle that water tank body 12 rotated is all correct, later weld and just can guarantee to weld accurate reliable again.
In order to avoid incorrect use of the tool by the operator, which may inadvertently lead to welding errors, the positioning contact strip 8 comprises a pressure sensor and a protection pad attached to the pressure sensor, each of which outputs a pressure signal to the controller of the welding gun. The welding gun only allows the power-on work when the three pressure sensors have pressure signals and pressure values which are larger than a set value, and the welding gun can only work when the tool is correctly used through electric control.
The invention has been described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the specific implementation in the above-described manner, and it is within the scope of the invention to apply the inventive concept and solution to other applications without substantial modification.
Claims (6)
1. Water tank support mounting frock, its characterized in that: the water tank positioning device is characterized in that two groups of positioning mechanisms for fixing two water tank supports are arranged on the workbench, a first positioning plate is arranged on one side of the workbench, two positioning contact pieces for contacting two end face pipe interfaces of the end face of a water tank body are respectively fixed on the upper portion and the lower portion of the end face of the first positioning plate, a second positioning plate is arranged in front of the positioning mechanism close to the first positioning plate, and positioning contact pieces for contacting the pipe interfaces of the circumferential face, extending downwards on the circumferential face of the water tank body, are fixed on the second positioning plate.
2. The water tank bracket mounting tool of claim 1, characterized in that: the peripheral surface pipe interfaces and the two end surface pipe interfaces are all in contact with the matched positioning contact pieces through the peripheral surfaces.
3. The water tank bracket mounting tool of claim 2, characterized in that: the contact surface of the positioning contact piece on the first positioning plate and the end surface pipe interface is vertical to the contact surface of the positioning contact piece on the second positioning plate and the peripheral surface pipe interface.
4. The water tank bracket mounting tool according to claim 1, 2 or 3, characterized in that: the positioning mechanism is provided with two fixing columns which work convexly, the fixing columns are matched with two mounting holes on a mounting seat of the water tank support, a convex threaded column is arranged on a workbench on one side of each fixing column, a locking piece provided with a through hole is placed on each threaded column, and a nut matched with the threaded column is arranged on each locking piece.
5. The water tank bracket mounting tool according to claim 4, characterized in that: the positioning contact piece comprises pressure sensors and a protection pad attached to the pressure sensors, and each pressure sensor outputs a pressure signal to a controller of the welding gun.
6. The water tank bracket mounting tool according to claim 5, characterized in that: the welding gun only allows the power to be switched on when the three pressure sensors have pressure signals and the pressure values are larger than a set value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011623978.5A CN112719756B (en) | 2020-12-31 | 2020-12-31 | Water tank bracket mounting tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011623978.5A CN112719756B (en) | 2020-12-31 | 2020-12-31 | Water tank bracket mounting tool |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112719756A true CN112719756A (en) | 2021-04-30 |
| CN112719756B CN112719756B (en) | 2023-11-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011623978.5A Active CN112719756B (en) | 2020-12-31 | 2020-12-31 | Water tank bracket mounting tool |
Country Status (1)
| Country | Link |
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| CN (1) | CN112719756B (en) |
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| CN112091516A (en) * | 2020-09-28 | 2020-12-18 | 无锡威孚力达催化净化器有限责任公司 | A flange, exhaust pipe, bolt welding tooling and process method |
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| CN209811547U (en) * | 2018-12-03 | 2019-12-20 | 力帆实业(集团)股份有限公司 | Flexible combined welding pipe fixing tool for motorcycle frame |
| CN209125199U (en) * | 2018-12-05 | 2019-07-19 | 湖北顺达汽车零部件有限公司 | A kind of rear lower swing arms of automobiles welding tooling |
| CN209424851U (en) * | 2018-12-29 | 2019-09-24 | 河南寅兴牧业设备有限公司 | A kind of tubing welding positioning tool |
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| CN112091516A (en) * | 2020-09-28 | 2020-12-18 | 无锡威孚力达催化净化器有限责任公司 | A flange, exhaust pipe, bolt welding tooling and process method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112719756B (en) | 2023-11-14 |
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