CN112719725A - Prestressed concrete tubular pile manufacturing, forming and processing system - Google Patents
Prestressed concrete tubular pile manufacturing, forming and processing system Download PDFInfo
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- CN112719725A CN112719725A CN202011531286.8A CN202011531286A CN112719725A CN 112719725 A CN112719725 A CN 112719725A CN 202011531286 A CN202011531286 A CN 202011531286A CN 112719725 A CN112719725 A CN 112719725A
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- 239000011513 prestressed concrete Substances 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000003466 welding Methods 0.000 claims abstract description 68
- 239000004567 concrete Substances 0.000 claims abstract description 15
- 230000000149 penetrating effect Effects 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 239000004568 cement Substances 0.000 description 20
- 238000000034 method Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The invention relates to a prestressed concrete tubular pile manufacturing, forming and processing system, which comprises a placing mechanism for placing a concrete tubular pile, a rotating mechanism for rotating the concrete tubular pile, a clamping mechanism for clamping a concrete pile head and a welding mechanism for welding, wherein the placing mechanism is used for placing the concrete tubular pile; the placing mechanism comprises a mounting plate, a placing block, a mounting support column, a lifting groove, a second placing block, a lifting screw rod, a lifting motor and an auxiliary assembly, the rotating mechanism comprises a second mounting plate, a sliding groove, a sliding block, a pushing cylinder, a mounting block, a rotating motor, a rotating block, a rotating plate and a distance adjusting assembly, and the clamping mechanism comprises a clamping plate, a clamping cylinder, a first clamping groove, a second clamping groove, a third clamping groove, a clamping block, a fourth clamping groove, a clamping torsion spring, a clamping support column, an auxiliary clamping strip and an auxiliary ball. The invention has the effects of automatic welding, reducing the labor amount of workers and protecting the personal safety of the workers.
Description
Technical Field
The invention relates to the technical field of concrete pipe pile forming processing, in particular to a prestressed concrete pipe pile manufacturing, forming and processing system.
Background
The prestressed concrete tubular pile can be divided into a post-tensioning prestressed tubular pile and a pre-tensioning prestressed tubular pile. The pretensioned prestressing pipe pile is a hollow cylinder body slender concrete prefabricated component made up by using pretensioning prestressing process and centrifugal forming method, mainly is formed from cylindrical pile body, end plate and steel hoop, etc. in the course of daily life, people can use pipe pile as building foundation, and can greatly reduce cost for making foundation, and the strength of pipe pile is high, and can completely meet the requirements for use, so that it can be accepted by extensive people in daily life.
The existing method for manufacturing and forming the prestressed concrete pipe pile generally comprises the steps of manually placing the pipe pile and the pile head to be welded on the same horizontal plane, and then manually welding the pipe pile and the pile head to be welded by workers.
The above prior art solutions have the following drawbacks: when welding a tubular pile and a pile head, a large number of workers are often needed to be used, the pile head is required to be picked up and butted, manual welding of the workers is also needed, the labor amount of the workers is greatly increased, certain potential safety hazards are caused to the personal safety of the workers during welding, and therefore a space capable of being improved is reserved when the prestressed concrete tubular pile is manufactured, formed and machined.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a prestressed concrete pipe pile manufacturing and forming system which has the effects of automatic welding, reduction of labor amount of workers and protection of personal safety of the workers.
The above object of the present invention is achieved by the following technical solutions:
a prestressed concrete tubular pile manufacturing, forming and processing system comprises a placing mechanism for placing a concrete tubular pile, a rotating mechanism for rotating the concrete tubular pile, a clamping mechanism for clamping a concrete pile head and a welding mechanism for welding;
the placing mechanism comprises a first mounting plate, a first placing block, a mounting support, a lifting groove, a second placing block, a lifting screw, a lifting motor and auxiliary components, wherein the first placing block is fixedly mounted on the upper end surface of the first mounting plate, the mounting support is symmetrically mounted around the first placing block, the lifting groove is formed in the mounting support, the lifting screw is rotatably mounted in the lifting groove, the second placing block is mounted on the lifting screw through the lifting block, the lifting block is symmetrically mounted on the side wall of the second placing block and is in threaded connection with the lifting screw, the lifting motor is fixedly mounted on the upper end surface of the mounting support, the output end of the lifting motor is fixedly connected with the lifting screw, and the inner side walls of the first placing block and the second placing block are respectively and uniformly provided with the auxiliary components;
the rotating mechanism comprises a second mounting plate, a sliding groove, a sliding block, a pushing cylinder, a mounting block, a rotating motor, a rotating block, a rotating plate and a distance adjusting assembly, the second mounting plate is hinged to the upper end face of the left side of the first mounting plate, the sliding groove is formed in the upper end face of the second mounting plate, the sliding block is slidably mounted in the sliding groove, the pushing cylinder is symmetrically fixed on the upper end face of the second mounting plate, the output end of the pushing cylinder is fixedly mounted with the sliding block, the mounting block is fixedly mounted on the upper end face of the sliding block, the rotating motor is fixedly mounted on the mounting block, the output end of the rotating motor extends towards the placing mechanism, the rotating block is fixedly mounted on an output shaft of the rotating motor, the rotating plate is fixedly mounted on one side, away from the rotating motor;
the welding mechanism comprises a welding mounting column, a welding gun and a welding head, the welding mounting column is fixedly mounted on a mounting plate and located between the placing mechanism and the clamping mechanism, the welding gun is fixedly mounted on the outer surface of the welding mounting column, and the welding head is mounted on the welding gun.
The clamping mechanism comprises a clamping plate, a clamping cylinder, a first clamping groove, a second clamping groove, a third clamping groove, a clamping block, a fourth clamping groove, a clamping torsional spring, a clamping strut, an auxiliary clamping strip and an auxiliary ball, the clamping plate is fixedly arranged on the upper end surface of the first mounting plate, the first clamping groove is arranged on one side, close to the welding mechanism, of the clamping plate, the second clamping groove is circumferentially arranged on one side, close to the welding mechanism, of the clamping plate, the third clamping groove is arranged on one side, away from the welding mechanism, of the first clamping groove, the clamping cylinder is fixedly arranged on one side, away from the welding mechanism, of the clamping plate, the output end of the clamping cylinder slides in the third clamping groove, the clamping block is rotatably arranged on the output end of the clamping cylinder through the fourth clamping groove and is positioned in the first clamping groove, the clamping strut is circumferentially arranged on one side, close to the welding mechanism, of the clamping, the auxiliary ball is slidably mounted in the second clamping groove, and one end of the auxiliary clamping strip is fixedly connected with the auxiliary ball while the other end of the auxiliary clamping strip is hinged with the clamping support.
As a preferable technical scheme of the invention, the auxiliary assembly comprises an auxiliary plate, an auxiliary groove and a rotating ball, the auxiliary plate is sequentially and fixedly arranged on one surface of the first placing block and one surface of the second placing block which are close to each other, the auxiliary groove is uniformly formed in the auxiliary plate, and the rotating ball is rotatably arranged in the auxiliary groove.
As a preferred technical scheme of the invention, the distance adjusting component comprises a first distance adjusting groove, a second distance adjusting groove, a third distance adjusting groove, a first penetrating groove, a second penetrating groove, a moving groove, a distance adjusting motor, a driving bevel gear, a driven bevel gear, a distance adjusting screw, a distance adjusting block and a distance adjusting support column, wherein the first distance adjusting groove is arranged inside the rotating block, the second distance adjusting groove is arranged inside the rotating plate, the first penetrating groove is arranged on the right end surface of the rotating plate and is positioned at the middle position between the first distance adjusting groove and the second distance adjusting groove and communicates the two grooves with each other, the distance adjusting motor is fixedly arranged in the first distance adjusting groove, the output end of the distance adjusting motor slides in the first penetrating groove, the driving bevel gear is fixedly arranged on the output end of the distance adjusting motor and is positioned in the second distance adjusting groove, the third distance adjusting groove is circumferentially arranged inside the rotating plate, the second penetrating groove is arranged between the third distance adjusting groove and the second distance adjusting groove and communicates the two distance adjusting grooves with each other, roll adjustment screw rod one end is rotated and is installed on No. three roll adjustment groove lateral walls on the other end wear to establish No. two penetrating grooves, driven helical gear fixed mounting be close to No. two roll adjustment groove one end and with initiative helical gear intermeshing in the roll adjustment screw rod, roll adjustment piece spiro union just is located No. three roll adjustment inslots on the roll adjustment screw rod, shifting chute circumference is seted up in the rotor plate and is close to the one side of placing mechanism and communicate the setting each other with No. three roll adjustment grooves, roll adjustment pillar fixed mounting just slides in shifting chute in a roll adjustment piece side.
As a preferred technical scheme of the invention, the sliding groove is a trapezoidal groove which is convenient for the sliding of the sliding block but does not fall off the sliding groove.
As the preferred technical scheme of the invention, the first placing block and the second placing block are rectangular blocks with semicircular cut-off shapes.
As a preferred technical scheme of the invention, the auxiliary plate is in a semicircular structure which is convenient to install on the first placing block and the second placing block.
As a preferable technical scheme, the mounting device further comprises an auxiliary hook and a locking ring which are matched with the first mounting plate and the second mounting plate, the auxiliary hook is fixedly mounted on the upper end face of the first mounting plate, and the locking ring is fixedly mounted on the upper end face of the second mounting plate and matched with the auxiliary hook.
In summary, the invention includes at least one of the following beneficial technical effects:
1. the placing mechanism and the rotating mechanism are matched with each other, so that the cement pipe pile can be freely turned in the placing block through the rotating ball in the working process, the cement pipe pile can be freely turned under the action of the rotating motor of the rotating mechanism, and the rotating mechanism can realize the rotating effect on the cement pipe piles with different diameters under the forward and reverse rotating action of the distance adjusting motor;
2. the clamping cylinder is matched with the clamping support column on the clamping plate in the clamping mechanism, so that pile heads with different diameters can be clamped, welding is more convenient, the labor amount of workers is further reduced, and the working efficiency is also improved;
3. through among the welding mechanism, the back is accomplished in the cooperation of cement tubular pile and pile head to the mutually supporting of welding rifle and soldered connection, can directly weld, and in welding process, rotary mechanism can realize the rotation to both, and welding mechanism just can be better more convenient realization to the circumferential weld of cement tubular pile and pile head.
Drawings
Fig. 1 is a schematic view of the main structure of the present invention.
Fig. 2 is a front cross-sectional view of the auxiliary assembly of the present invention.
Fig. 3 is a partial cross-sectional view of the pitch assembly of the present invention.
Fig. 4 is a front view of the rotating plate of the present invention.
Fig. 5 is a cross-sectional view of the clamping mechanism of the present invention.
Fig. 6 is a schematic structural diagram of a work object body of the present invention.
In the figure, 1, a placing mechanism; 2. a rotation mechanism; 3. a clamping mechanism; 4. a welding mechanism; 11. a first mounting plate; 12. a first placing block; 13. mounting a support column; 14. a lifting groove; 15. placing a block II; 16. a lifting block; 17. a lifting screw; 18. a lifting motor; 5. an auxiliary component; 21. a second mounting plate; 22. a sliding groove; 23. a sliding block; 24. a push cylinder; 25. mounting blocks; 26. a rotating electric machine; 27. rotating the block; 28. a rotating plate; 6. a distance adjusting component; 31. a clamping plate; 32. a clamping cylinder; 33. a first clamping groove; 34. a second clamping groove; 35. a third clamping groove; 36. a clamping block; 37. a fourth clamping groove; 38. clamping the torsion spring; 39. clamping the strut; 310. an auxiliary clamping strip; 311. an auxiliary ball; 41. welding the mounting column; 42. welding a gun; 43. welding a head; 51. an auxiliary plate; 52. an auxiliary groove; 53. rotating the ball; 61. a first distance adjusting groove; 62. a second distance adjusting groove; 63. a third pitch regulation groove; 64. a first penetrating slot; 65. a second penetrating groove; 66. a moving groove; 67. a distance-adjusting motor; 68. a driving bevel gear; 69. a driven helical gear; 610. adjusting the pitch of the screw rod; 611. a distance adjusting block; 612. and (4) adjusting distance of the supporting column.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, a prestressed concrete tubular pile manufacturing, forming and processing system includes a placing mechanism 1 for placing a concrete tubular pile, a rotating mechanism 2 for rotating the concrete tubular pile, a clamping mechanism 3 for clamping a concrete pile head, and a welding mechanism 4 for welding;
referring to fig. 1 and 2, the placing mechanism 1 includes a first mounting plate 11, a first placing block 12, a mounting pillar 13, and a lifting groove 14, a second placing block 15, a lifting block 16, a lifting screw 17, a lifting motor 18 and auxiliary components 5, wherein the first placing block 12 is fixedly arranged on the upper end surface of the first mounting plate 11, the mounting pillars 13 are symmetrically arranged around the first placing block 12, a lifting groove 14 is formed in the mounting pillars 13, the lifting screw 17 is rotatably arranged in the lifting groove 14, the second placing block 15 is arranged on the lifting screw 17 through the lifting block 16, the lifting block 16 is symmetrically arranged on the side wall of the second placing block 15 and is in threaded connection with the lifting screw 17, the lifting motor 18 is fixedly arranged on the upper end surface of the mounting pillars 13, the output end of the lifting motor is fixedly connected with the lifting screw 17, and the auxiliary components 5 are uniformly arranged on the inner side walls of the first placing block 12 and the second placing block 15 respectively; the auxiliary assembly 5 comprises an auxiliary plate 51, an auxiliary groove 52 and a rotating ball 53, wherein the auxiliary plate 51 is uniformly arranged on the mutually close surfaces of the first placing block 12 and the second placing block 15, the auxiliary groove 52 is uniformly arranged on the auxiliary plate 51, and the rotating ball 53 is rotatably arranged in the auxiliary groove 52.
At specific during operation, the workman places the cement tubular pile on placing piece 12 for one number, and the rotation through elevator motor 18 this moment drives lifting screw 17 rotatory for place the piece 15 and descend and lock the cement tubular pile and install on elevator 16 for two numbers, it needs to notice that the cement tubular pile at this moment can be rotatory under the cooperation of auxiliary assembly 5.
Referring to fig. 1, 3 and 4, the rotating mechanism 2 includes a second mounting plate 21, a sliding slot 22, a sliding block 23, a pushing cylinder 24, the mounting block 25, the rotating motor 26, the rotating block 27, the rotating plate 28 and the distance adjusting assembly 6, the second mounting plate 21 is hinged to the upper end face of the left side of the first mounting plate 11, the sliding groove 22 is formed in the upper end face of the second mounting plate 21, the sliding block 23 is installed in the sliding groove 22 in a sliding mode, the pushing cylinder 24 is symmetrically fixed to the upper end face of the second mounting plate 21, the output end of the pushing cylinder is fixedly installed with the sliding block 23, the mounting block 25 is fixedly installed on the upper end face of the sliding block 23, the rotating motor 26 is fixedly installed on the mounting block 25, the output end of the rotating block extends towards the placing mechanism 1, the rotating block 27 is fixedly installed on the output shaft of the rotating motor 26, the rotating plate 28 is fixedly installed on one side, away; the distance adjusting component 6 comprises a first distance adjusting groove 61, a second distance adjusting groove 62, a third distance adjusting groove 63, a first penetrating groove 64, a second penetrating groove 65, a moving groove 66, a distance adjusting motor 67, a driving bevel gear 68, a driven bevel gear 69, a distance adjusting screw 610, a distance adjusting block 611 and a distance adjusting support 612, wherein the first distance adjusting groove 61 is arranged inside the rotating block 27, the second distance adjusting groove 62 is arranged inside the rotating plate 28, the first penetrating groove 64 is arranged on the right end surface of the rotating plate 28 and is positioned between the first distance adjusting groove 61 and the second distance adjusting groove 62 and communicates the two grooves with each other, the distance adjusting motor 67 is fixedly arranged in the first distance adjusting groove 61, the output end of the distance adjusting motor slides in the first penetrating groove 64, the driving bevel gear 68 is fixedly arranged on the output end of the distance adjusting motor 67 and is positioned in the second distance adjusting groove 62, the third distance adjusting groove 63 is circumferentially arranged inside the rotating plate 28, the second penetrating groove 65 is arranged between the third distance adjusting groove 63 and the second distance adjusting groove 62 and communicates the two grooves with each other, one end of a pitch adjusting screw 610 is rotatably installed on the outer side wall of the third pitch adjusting groove 63, the other end of the pitch adjusting screw 610 penetrates through the second through injection groove 65, a driven bevel gear 69 is fixedly installed at one end, close to the second pitch adjusting groove 62, of the pitch adjusting screw 610 and is meshed with the driving bevel gear 68, a pitch adjusting block 611 is screwed on the pitch adjusting screw 610 and is located in the third pitch adjusting groove 63, a moving groove 66 is circumferentially arranged on one surface, close to the placing mechanism 1, of the rotating plate 28 and is communicated with the third pitch adjusting groove 63, and a pitch adjusting support 612 is fixedly installed on one side surface of the pitch adjusting block 611 and slides in the moving groove 66; the mounting structure is characterized by further comprising an auxiliary hook and a locking ring which are matched with the first mounting plate 11 and the second mounting plate 21, the auxiliary hook is fixedly mounted on the upper end face of the first mounting plate 11, and the locking ring is fixedly mounted on the upper end face of the second mounting plate 21 and matched with the auxiliary hook.
During specific work, a worker aligns the second mounting plate 21 and the first mounting plate 11 with each other, then mutually locks the second mounting plate 21 and the first mounting plate 11 by using an auxiliary hook mounted on the first mounting plate and a locking ring mounted on the second mounting plate 21, at the moment, the pitch adjusting motor 67 is opened to control the forward and reverse rotation of the pitch adjusting motor to realize the forward and reverse rotation of the driving bevel gear 68, so that the forward and reverse rotation of the pitch adjusting screw 610 is realized by the forward and reverse rotation of the driven bevel gear 69 meshed with the driving bevel gear 68, the pitch adjusting block 611 moves on the pitch adjusting screw 610, the rotation of cement pipe piles of different diameters can be realized by the pitch adjusting support 612 mounted on the pitch adjusting block 611, then, the pushing cylinder 24 is started to insert the pitch adjusting support 612 into the tail end of the cement pipe pile, and the rotating motor 26 is started to realize the rotation of the cement pipe pile; it should be noted that the sliding groove 22 for installing the sliding block 23 should be a trapezoidal groove for facilitating the sliding of the sliding block 23 but not falling off the sliding groove 22.
Referring to fig. 1, the welding mechanism 4 includes a welding mounting column 41, a welding gun 42 and a welding head 43, the welding mounting column 41 is fixedly mounted on the first mounting plate 11 and located between the placing mechanism 1 and the clamping mechanism 3, the welding gun 42 is fixedly mounted on the outer surface of the welding mounting column 41, and the welding head 43 is mounted on the welding gun 42; it should be noted that the welding head 43 should be aligned with the location where the cement pile and the pile head are fitted to each other, so as to weld them better.
Referring to fig. 1 and 5, the clamping mechanism 3 includes a clamping plate 31, a clamping cylinder 32, a first clamping groove 33, a second clamping groove 34, a third clamping groove 35, a clamping block 36, a fourth clamping groove 37, a clamping torsion spring 38, a clamping strut 39, an auxiliary clamping strip 310 and an auxiliary ball 311, the clamping plate 31 is fixedly mounted on the upper end surface of the first mounting plate 11, the first clamping groove 33 is formed on one side of the clamping plate 31 close to the welding mechanism 4, the second clamping groove 34 is circumferentially formed on one side of the clamping plate 31 close to the welding mechanism 4, the third clamping groove 35 is formed on one side of the first clamping groove 33 far from the welding mechanism 4, the clamping cylinder 32 is fixedly mounted on one side of the clamping plate 31 far from the welding mechanism 4, and the output end of the clamping cylinder slides in the third clamping groove 35, the clamping block 36 is rotatably mounted on the output end of the clamping cylinder 32 through the fourth clamping groove 37 and is located in the first clamping groove 33, the clamping support 39 is circumferentially arranged on one side, close to the welding mechanism 4, of the clamping block 36 through a clamping torsion spring 38, the auxiliary ball 311 is arranged in the second clamping groove 34 in a sliding mode, one end of the auxiliary clamping strip 310 is fixedly connected with the auxiliary ball 311, and the other end of the auxiliary clamping strip is hinged to the clamping support 39;
during specific work, a worker starts the clamping cylinder 32 to eject the clamping block 36 outwards, the clamping support column 39 is expanded outwards under the action of the auxiliary clamping strip 310, the pile head to be welded is placed in the first clamping groove 33 by the worker, the clamping cylinder 32 is started again to retract the clamping block 36 inwards, the clamping support column 39 is loosened, the pile head is clamped in the first clamping groove 33 under the action of the clamping torsion spring 38, clamping of pile heads with different diameters can be realized, and butt joint of cement pipe piles can be realized better; it should be noted that the second clamping groove 34 should be circumferentially formed on the side of the clamping plate 31 close to the placing mechanism 1 to cope with the rotation of the rotating mechanism 2, and the clamping support 39 should be circumferentially provided with a plurality of groups to better clamp the tapered pile head.
The implementation principle of the embodiment is as follows:
(1) the workman separates mounting panel 11 and No. two mounting panels 21, puts into the cement tubular pile No. one again and places the piece 12 in, starts elevator motor 18 this moment, will place No. two the piece 15 and move down, realizes pressing from both sides tightly the cement tubular pile.
(2) The worker makes the second mounting plate 21 and the first mounting plate 11 aligned with each other, and by starting the distance adjusting motor 67, the distance adjusting strut 612 is expanded or contracted at the same time, the distance adjusting strut is adjusted to be the same size as the cement pipe pile, the pushing cylinder 24 is started, and the distance adjusting strut 612 is inserted into the cement pipe pile.
(3) The worker opens the clamping cylinder 32 to expand or contract the clamping strut 39, puts the pile head to be welded into the first clamping groove 33, and then clamps the pile head through the return stroke of the clamping cylinder 32.
(4) The rotating motor 26 is turned on to rotate the cement pipe pile and the pile head at the same time, and the welding gun 42 is turned on at the same time, and the welding head 43 starts to work to weld the cement pipe pile and the pile head together.
(5) And opening the placing mechanism 1, the rotating mechanism 2 and the clamping mechanism 3, and taking out the welded cement pipe pile.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (7)
1. The utility model provides a prestressed concrete tubular pile preparation shaping system which characterized in that: the device comprises a placing mechanism (1) for placing the concrete pipe pile, a rotating mechanism (2) for rotating the concrete pipe pile, a clamping mechanism (3) for clamping the concrete pile head and a welding mechanism (4) for welding;
the placing mechanism (1) comprises a first mounting plate (11), a first placing block (12), a mounting support column (13), a lifting groove (14), a second placing block (15), a lifting block (16), a lifting screw (17), a lifting motor (18) and an auxiliary component (5), wherein the first placing block (12) is fixedly mounted on the upper end surface of the first mounting plate (11), the mounting support column (13) is symmetrically mounted around the first placing block (12), the lifting groove (14) is formed in the mounting support column (13), the lifting screw (17) is rotatably mounted in the lifting groove (14), the second placing block (15) is mounted on the lifting screw (17) through the lifting block (16), the lifting block (16) is symmetrically mounted on the side wall of the second placing block (15) and is in threaded connection with the lifting screw (17), the lifting motor (18) is fixedly mounted on the upper end surface of the mounting support column (13) and the output end of the lifting motor is fixedly connected with the lifting screw (17), the inner side walls of the first placing block (12) and the second placing block (15) are respectively and uniformly provided with auxiliary components (5);
the rotary mechanism (2) comprises a second mounting plate (21), a sliding groove (22), a sliding block (23), a pushing cylinder (24), a mounting block (25), a rotary motor (26), a rotary block (27), a rotary plate (28) and a distance adjusting assembly (6), the second mounting plate (21) is hinged to the upper end face of the left side of the first mounting plate (11), the sliding groove (22) is formed in the upper end face of the second mounting plate (21), the sliding block (23) is slidably mounted in the sliding groove (22), the pushing cylinder (24) is symmetrically fixed to the upper end face of the second mounting plate (21), the output end of the pushing cylinder is fixedly mounted with the sliding block (23), the mounting block (25) is fixedly mounted on the upper end face of the sliding block (23), the rotary motor (26) is fixedly mounted on the mounting block (25), the output end of the rotary motor extends towards the placing mechanism (1), and the rotary block (27) is fixedly mounted on the output shaft of the rotary motor (26), the rotating plate (28) is fixedly arranged on one side, away from the rotating motor (26), of the rotating block (27), and the distance adjusting assembly (6) is arranged in the rotating plate (28);
the welding mechanism (4) comprises a welding mounting column (41), a welding gun (42) and a welding head (43), the welding mounting column (41) is fixedly mounted on a first mounting plate (11) and located between the placing mechanism (1) and the clamping mechanism (3), the welding gun (42) is fixedly mounted on the outer surface of the welding mounting column (41), and the welding head (43) is mounted on the welding gun (42);
the clamping mechanism (3) comprises a clamping plate (31), a clamping cylinder (32), a first clamping groove (33), a second clamping groove (34), a third clamping groove (35), a clamping block (36), a fourth clamping groove (37), a clamping torsion spring (38), a clamping support column (39), an auxiliary clamping strip (310) and an auxiliary ball (311), wherein the clamping plate (31) is fixedly arranged on the upper end surface of the first mounting plate (11), the first clamping groove (33) is arranged on one side of the clamping plate (31) close to the welding mechanism (4), the second clamping groove (34) is circumferentially arranged on one side of the clamping plate (31) close to the welding mechanism (4), the third clamping groove (35) is arranged on one side of the first clamping groove (33) far away from the welding mechanism (4), the clamping cylinder (32) is fixedly arranged on one side of the clamping plate (31) far away from the welding mechanism (4), and the output end of the clamping cylinder slides in the third clamping groove (35), press from both sides tight piece (36) and rotate through No. four and install on die clamping cylinder (32) output and be located a tight groove (33) of clamp, press from both sides tight pillar (39) and install in the one side that presss from both sides tight piece (36) and be close to welding mechanism (4) through pressing from both sides tight torsional spring (38) circumference, supplementary ball (311) slide and install in No. two tight grooves (34) of clamp, supplementary clamp strip (310) one end and supplementary ball (311) fixed connection other end and press from both sides tight pillar (39) and articulate each other.
2. The system for manufacturing, forming and processing the prestressed concrete pipe pile according to claim 1, wherein: the auxiliary assembly (5) comprises an auxiliary plate (51), an auxiliary groove (52) and a rotating ball (53), wherein the auxiliary plate (51) is sequentially and fixedly arranged on one side, close to each other, of the first placing block (12) and the second placing block (15), the auxiliary groove (52) is uniformly formed in the auxiliary plate (51), and the rotating ball (53) is rotatably arranged in the auxiliary groove (52).
3. The system for manufacturing, forming and processing the prestressed concrete pipe pile according to claim 1, wherein: the roll adjustment subassembly (6) includes that a roll adjustment groove (61), No. two roll adjustment grooves (62), No. three roll adjustment grooves (63), No. one wear shooting groove (64), No. two wear shooting groove (65), shifting chute (66), roll adjustment motor (67), initiative helical gear (68), driven helical gear (69), roll adjustment screw rod (610), roll adjustment piece (611) and roll adjustment pillar (612), a roll adjustment groove (61) is seted up inside rotatory piece (27), No. two roll adjustment grooves (62) are seted up inside rotor plate (28), a wear shooting groove (64) and set up in rotor plate (28) right-hand member face and be located a roll adjustment groove (61) and No. two roll adjustment grooves (62) intermediate position and communicate two grooves each other, roll adjustment motor (67) fixed mounting is in a roll adjustment groove (61) and its output slides in a wear shooting groove (64), initiative helical gear (68) fixed mounting is in roll adjustment motor (67) output and is located roll adjustment groove (62), and No. two helical gear (62) are located the output ) The third distance-adjusting groove (63) is circumferentially arranged in the rotating plate (28), the second penetrating groove (65) is arranged between the third distance adjusting groove (63) and the second distance adjusting groove (62) and communicates the two grooves, one end of the distance adjusting screw rod (610) is rotatably arranged on the outer side wall of the third distance adjusting groove (63) and the other end penetrates through the second penetrating groove (65), the driven bevel gear (69) is fixedly arranged at one end of the distance adjusting screw rod (610) close to the second distance adjusting groove (62) and is meshed with the driving bevel gear (68), the distance adjusting block (611) is screwed on the distance adjusting screw rod (610) and is positioned in the third distance adjusting groove (63), the moving groove (66) is circumferentially arranged on one surface of the rotating plate (28) close to the placing mechanism (1) and is communicated with the third distance adjusting groove (63), the distance adjusting support column (612) is fixedly arranged on one side surface of the distance adjusting block (611) and slides in the moving groove (66).
4. The system for manufacturing, forming and processing the prestressed concrete pipe pile according to claim 1, wherein: the sliding groove (22) is a trapezoidal groove which is convenient for the sliding block (23) to slide but not fall off the sliding groove (22).
5. The system for manufacturing, forming and processing the prestressed concrete pipe pile according to claim 2, wherein: the first placing block (12) and the second placing block (15) are rectangular blocks with semicircular cut-off shapes.
6. The system for manufacturing, forming and processing the prestressed concrete pipe pile according to claim 2, wherein: the auxiliary plate (51) is in a semicircular structure which is convenient to install on the first placing block (12) and the second placing block (15).
7. The system for manufacturing, forming and processing the prestressed concrete pipe pile according to claim 1, wherein: the mounting structure is characterized by further comprising an auxiliary hook and a locking ring which are matched with the first mounting plate (11) and the second mounting plate (21), wherein the auxiliary hook is fixedly mounted on the upper end face of the first mounting plate (11), and the locking ring is fixedly mounted on the upper end face of the second mounting plate (21) and is matched with the auxiliary hook.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011531286.8A CN112719725A (en) | 2020-12-22 | 2020-12-22 | Prestressed concrete tubular pile manufacturing, forming and processing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011531286.8A CN112719725A (en) | 2020-12-22 | 2020-12-22 | Prestressed concrete tubular pile manufacturing, forming and processing system |
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| CN112719725A true CN112719725A (en) | 2021-04-30 |
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| CN202011531286.8A Pending CN112719725A (en) | 2020-12-22 | 2020-12-22 | Prestressed concrete tubular pile manufacturing, forming and processing system |
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| CN (1) | CN112719725A (en) |
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