CN112710543B - A kind of strength test device for local components of containment - Google Patents
A kind of strength test device for local components of containment Download PDFInfo
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- 238000012360 testing method Methods 0.000 title claims abstract description 56
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 36
- 239000010959 steel Substances 0.000 claims description 36
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 239000003921 oil Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 3
- 230000002040 relaxant effect Effects 0.000 claims 1
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- 238000010586 diagram Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- 239000002131 composite material Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000001816 cooling Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 239000012857 radioactive material Substances 0.000 description 2
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- 238000011056 performance test Methods 0.000 description 1
- 230000002285 radioactive effect Effects 0.000 description 1
- 239000000941 radioactive substance Substances 0.000 description 1
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
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Abstract
本发明涉及一种安全壳局部构件强度试验装置,包括刚性反力基座、径向作动器组、液压油加载机构及一对环向滑动支撑机构,刚性反力基座上开设有作动器组放置槽,径向作动器组设置在作动器组放置槽中,并与液压油加载机构相连通,一对环向滑动支撑机构分别设置在作动器组放置槽相对的两个侧壁上。与现有技术相比,本发明具有装置简易、方便拆卸、便于组装、成本低廉、适用于不同尺寸安全壳试验等特点,可准确反映在事故下安全壳的荷载情况和边界条件,能实现对安全壳局部构件强度性能的研究的目的,符合经济性和可持续发展要求。
The invention relates to a device for testing the strength of local components of a containment shell, comprising a rigid reaction force base, a radial actuator group, a hydraulic oil loading mechanism and a pair of annular sliding support mechanisms. The rigid reaction force base is provided with an actuation mechanism. The radial actuator group is arranged in the actuator group placement groove and communicated with the hydraulic oil loading mechanism, and a pair of annular sliding support mechanisms are respectively arranged in the two opposite actuator group placement grooves. on the side wall. Compared with the prior art, the present invention has the characteristics of simple device, convenient disassembly, easy assembly, low cost, suitable for different size containment tests, etc., can accurately reflect the load condition and boundary conditions of the containment under an accident, and can The purpose of the research on the strength performance of the local components of the containment is to meet the requirements of economical and sustainable development.
Description
技术领域technical field
本发明属于安全壳测试技术领域,涉及一种安全壳局部构件强度试验装置。The invention belongs to the technical field of containment testing, and relates to a strength testing device for local components of a containment.
背景技术Background technique
安全壳是核电厂防止放射性物质向外部环境扩散的最后一道安全保护屏障,是反应堆最外围的建筑,其包容着内部复杂的反应堆冷却系统和核蒸汽供应系统以及重要的安全系统,起着将外部环境与内部系统隔离,并防止在发生罕见的失水事故和严重事故时放射性物质向外界扩散的作用。当反应堆发生事故时,大量放射性物质和高温高压汽水混合物可被安全壳包容和隔离,以防止对核电厂周围环境造成放射性污染。由于安全壳的重要性,其历来是国内外工程界研究的重点。The containment vessel is the last safety protection barrier of a nuclear power plant to prevent the spread of radioactive substances to the external environment. It is the outermost building of the reactor. It contains the complex internal reactor cooling system, nuclear steam supply system and important safety systems. The environment is isolated from internal systems and prevents the effect of radioactive material spreading to the outside world in the event of rare water loss and serious accidents. When a reactor accident occurs, a large amount of radioactive material and high-temperature and high-pressure soda-water mixture can be contained and isolated by the containment to prevent radioactive contamination of the surrounding environment of the nuclear power plant. Due to the importance of containment, it has always been the focus of domestic and foreign engineering research.
目前,国内主要采用足尺试验,通过在实际的安全壳中进行事故的模拟探究安全壳的强度性能,这种方法虽然能较准确地模拟实际情况,但试验成本较大,也有可能对安全壳结构造成损伤,不满足经济性可持续发展要求。At present, the full-scale test is mainly used in China to explore the strength performance of the containment by simulating the accident in the actual containment. Although this method can simulate the actual situation more accurately, the test cost is large, and it may also affect the containment. The structure causes damage and does not meet the requirements of economical sustainable development.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种安全壳局部构件强度试验装置,可准确模拟安全壳在发生失水事故时的边界条件和受力情况,以便探究安全壳局部构件的强度性能。The purpose of the present invention is to provide a strength test device for local components of the containment, which can accurately simulate the boundary conditions and stress conditions of the containment when a water loss accident occurs, so as to explore the strength performance of the local components of the containment.
本发明的目的可以通过以下技术方案来实现:The object of the present invention can be realized through the following technical solutions:
一种安全壳局部构件强度试验装置,该装置包括刚性反力基座、径向作动器组、液压油加载机构及一对环向滑动支撑机构,所述的刚性反力基座上开设有作动器组放置槽,所述的径向作动器组设置在作动器组放置槽中,并与液压油加载机构相连通,所述的一对环向滑动支撑机构分别设置在作动器组放置槽相对的两个侧壁上。A device for testing the strength of local components of a containment shell, the device includes a rigid reaction force base, a radial actuator group, a hydraulic oil loading mechanism and a pair of annular sliding support mechanisms, wherein the rigid reaction force base is provided with The actuator group placement groove, the radial actuator group is arranged in the actuator group placement groove, and is communicated with the hydraulic oil loading mechanism, and the pair of annular sliding support mechanisms are respectively arranged in the actuator group. The device group is placed on the two opposite side walls of the slot.
进一步地,所述的刚性反力基座包括基座本体以及分别设置在基座本体内部的纵筋、箍筋、预应力钢筋,所述的预应力钢筋布设在基座本体的下部,所述的纵筋及箍筋沿基座本体的竖向截面进行全截面布设。基座本体为混凝土结构。刚性反力基座采用后张法施加预应力,并布置纵筋和箍筋。Further, the rigid reaction force base includes a base body and longitudinal bars, stirrups and prestressed steel bars respectively arranged inside the base body, the prestressed steel bars are arranged at the lower part of the base body, and the The longitudinal bars and stirrups are laid out in full section along the vertical section of the base body. The base body is a concrete structure. The rigid reaction force base is prestressed by post-tensioning method, and longitudinal bars and stirrups are arranged.
进一步地,所述的径向作动器组包括多个布设在作动器组放置槽中的径向作动器,所述的径向作动器垂直于作动器组放置槽的底面设置。径向作动器根据安全壳试件的尺寸进行角度和数量调整。Further, the radial actuator group includes a plurality of radial actuators arranged in the actuator group placement groove, and the radial actuators are arranged perpendicular to the bottom surface of the actuator group placement groove. . The radial actuators are adjusted in angle and quantity according to the size of the containment specimen.
进一步地,所述的径向作动器组的顶部及底部均设有垫板,所述的径向作动器组底部的垫板埋设于刚性反力基座中,所述的径向作动器组顶部的垫板与安全壳试件的底部固定连接。径向作动器与安全壳试件、刚性反力基座接触位置均预埋厚钢板作为传力垫板,达到避免应力集中以及实现均布加载的目的。Further, the top and bottom of the radial actuator group are provided with backing plates, the backing plate at the bottom of the radial actuator group is embedded in the rigid reaction force base, and the radial The backing plate at the top of the actuator group is fixedly connected to the bottom of the containment specimen. The contact positions of the radial actuator, the containment specimen and the rigid reaction force base are all embedded with thick steel plates as force transmission pads to avoid stress concentration and achieve uniform loading.
进一步地,所述的液压油加载机构包括高压油泵、设置在高压油泵上的同步分配阀以及设置在同步分配阀与径向作动器组之间的多个液压油管。径向作动器与高压油泵之间通过同步分配阀和液压油管连接,实现各径向作动器同步加载。Further, the hydraulic oil loading mechanism includes a high-pressure oil pump, a synchronous distribution valve arranged on the high-pressure oil pump, and a plurality of hydraulic oil pipes arranged between the synchronous distribution valve and the radial actuator group. The radial actuator and the high-pressure oil pump are connected by a synchronous distribution valve and a hydraulic oil pipe, so as to realize the synchronous loading of each radial actuator.
进一步地,所述的环向滑动支撑机构包括设置在作动器组放置槽侧壁上的组合板以及滑动设置在组合板中的试件钢套,所述的试件钢套与安全壳试件的端部固定连接。Further, the annular sliding support mechanism includes a composite plate arranged on the side wall of the actuator group placement groove and a test piece steel sleeve slidably arranged in the composite plate. The ends of the parts are fixedly connected.
进一步地,所述的组合板包括设置在作动器组放置槽侧壁上的底板以及设置在底板上并围合成矩形腔室的侧板,所述的侧板的外侧面与底板之间设有加劲板,所述的试件钢套的一端滑动设置在矩形腔室中。底板通过作动器组放置槽侧壁上的预埋连接螺栓固定设置在基座本体上,可根据安全壳试件的尺寸进行位置调整。Further, the combination plate includes a bottom plate arranged on the side wall of the actuator group placement slot and a side plate arranged on the bottom plate and enclosing a rectangular cavity, and a side plate is provided between the outer side of the side plate and the bottom plate. There is a stiffening plate, and one end of the steel sleeve of the test piece is slidably arranged in a rectangular chamber. The bottom plate is fixed on the base body through the embedded connecting bolts on the side wall of the actuator group placement slot, and the position can be adjusted according to the size of the containment specimen.
进一步地,所述的试件钢套的一端为钢套壳体部,另一端为滑动导向部,所述的钢套壳体部固定套设在安全壳试件的一端,所述的滑动导向部滑动设置在矩形腔室中。Further, one end of the steel sleeve of the test piece is a steel sleeve shell part, and the other end is a sliding guide part, the steel sleeve shell part is fixedly sleeved on one end of the containment test piece, and the sliding guide part The part is slidably arranged in a rectangular chamber.
进一步地,所述的钢套壳体部的内部设有呈阵列分布的多个铆钉,所述的铆钉嵌设在安全壳试件内。铆钉焊接在钢套壳体部内部。试件钢套与安全壳试件整体浇筑,并将预应力施加于试件钢套上。Further, a plurality of rivets distributed in an array are arranged inside the steel sleeve housing part, and the rivets are embedded in the containment test piece. Rivets are welded inside the steel jacket housing portion. The steel sleeve of the test piece is integrally poured with the containment test piece, and the prestress is applied to the steel sleeve of the test piece.
进一步地,所述的滑动导向部上开设有多个导向孔,所述的矩形腔室内设有与导向孔相适配的销栓。销栓呈长方体结构。Further, the sliding guide portion is provided with a plurality of guide holes, and the rectangular cavity is provided with pins matched with the guide holes. The pin is in the form of a cuboid.
优选地,所述的滑动导向部由多个T型件依次拼接而成,相邻两个T型件之间形成导向孔,所述的销栓穿过对应的导向孔,并且所述的销栓的两端均与侧板固定连接。销栓与环向滑动支撑机构表面打磨光滑,加载时允许安全壳试件自由滑动。Preferably, the sliding guide portion is formed by splicing a plurality of T-shaped pieces in sequence, a guide hole is formed between two adjacent T-shaped pieces, the pin bolt passes through the corresponding guide hole, and the pin Both ends of the bolt are fixedly connected with the side plate. The surfaces of the pins and the annular sliding support mechanism are polished smoothly, allowing the containment specimen to slide freely during loading.
本发明采用模型试验的方式,用液压油加载机构及径向作动器组模拟安全壳发生事故时内部压力的增大,采用适当的边界条件使得安全壳在加载时应力均匀增加,这样不仅可以较为准确地得到安全壳的强度性能,还可以克服足尺试验的种种弊病,达到经济性和可持续发展的要求。The invention adopts the model test method, uses the hydraulic oil loading mechanism and the radial actuator group to simulate the increase of the internal pressure of the containment when an accident occurs, and adopts appropriate boundary conditions to make the stress of the containment increase uniformly during loading, which not only can The strength performance of the containment can be obtained more accurately, and various disadvantages of the full-scale test can also be overcome, and the requirements of economy and sustainable development can be achieved.
其中,径向作动器用于模拟失水事故下安全壳内部压力的增大,高压油泵与径向作动器组之间通过同步分配阀连接,实现同步加载。环向滑动支撑机构用于模拟安全壳内部压力增大时的边界条件。试验装置可拆卸,试验之前根据不同试件的尺寸进行试验装置的调整。Among them, the radial actuator is used to simulate the increase of the internal pressure of the containment under the water loss accident, and the high-pressure oil pump and the radial actuator group are connected by a synchronous distribution valve to realize synchronous loading. The annular sliding support mechanism is used to simulate the boundary conditions when the pressure inside the containment increases. The test device is detachable, and the test device is adjusted according to the size of different specimens before the test.
通过ABAQUS进行数值模拟,在加载过程中,安全壳的应力应变沿环向和径向基本均匀分布,表明试验的加载方式和边界条件可以较为准确的模拟实际情况;刚性反力基座、环向滑动支撑机构和滑动导向部以及销栓等构件均有较大的刚度和强度储备,能保障试验的顺利进行,不会在加载过程中产生较大变形或者破坏。因此,本发明可以达到对安全壳局部构件进行强度性能试验的目的。Numerical simulation is carried out by ABAQUS. During the loading process, the stress and strain of the containment are basically uniformly distributed along the hoop and radial directions, which shows that the loading mode and boundary conditions of the test can simulate the actual situation more accurately; The sliding support mechanism, the sliding guide part, and the pins and other components have a large reserve of rigidity and strength, which can ensure the smooth progress of the test and will not cause large deformation or damage during the loading process. Therefore, the present invention can achieve the purpose of performing strength performance test on the partial components of the containment.
与现有技术相比,本发明具有以下特点:Compared with the prior art, the present invention has the following characteristics:
1)本发明提供了一种安全壳局部构件强度试验装置,具有装置简易、方便拆卸、便于组装、成本低廉、适用于不同尺寸安全壳试验等特点,可准确反映在事故下安全壳的荷载情况和边界条件,能实现对安全壳局部构件强度性能的研究的目的,符合经济性和可持续发展要求。1) The present invention provides a device for testing the strength of local components of a containment, which has the characteristics of simple device, convenient disassembly, easy assembly, low cost, suitable for testing of different sizes of containment, etc., and can accurately reflect the load condition of the containment under an accident. and boundary conditions, can achieve the purpose of research on the strength performance of local components of the containment, and meet the requirements of economic and sustainable development.
2)本发明通过径向作动器组及垫板提供均布的内表面压力,模拟发生事故时安全壳内部压力的增大;通过环向滑动支撑机构为试件提供环向的约束,放松径向的约束,可准确模拟安全壳的实际边界条件。2) The present invention provides a uniform inner surface pressure through the radial actuator group and the backing plate to simulate the increase of the internal pressure of the containment in the event of an accident; the annular sliding support mechanism provides a circumferential constraint for the test piece to relax The radial constraints can accurately simulate the actual boundary conditions of the containment.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明中刚性反力基座的结构示意图;Fig. 2 is the structural representation of rigid reaction force base in the present invention;
图3为本发明中径向作动器组及液压油加载机构的结构示意图;3 is a schematic structural diagram of a radial actuator group and a hydraulic oil loading mechanism in the present invention;
图4为本发明中环向滑动支撑机构的结构示意图;4 is a schematic structural diagram of the annular sliding support mechanism in the present invention;
图5为本发明中安全壳试件的结构示意图;Fig. 5 is the structural representation of the containment test piece in the present invention;
图6为图5中A-A向剖视图;Fig. 6 is A-A sectional view in Fig. 5;
图7为实施例中加载后试验装置的应力云图;Fig. 7 is the stress cloud diagram of the test device after loading in the embodiment;
图8为实施例中施加预应力后安全壳试件的应力云图;Fig. 8 is the stress cloud diagram of the containment specimen after prestressing is applied in the embodiment;
图9为实施例中加载后安全壳试件的应力云图;Fig. 9 is the stress cloud diagram of the containment specimen after loading in the embodiment;
图10为实施例中安全壳试件钢筋的应力云图;Fig. 10 is the stress cloud diagram of the steel bar of the containment specimen in the embodiment;
图11为实施例中环向滑动支撑机构的应力云图;11 is a stress cloud diagram of the annular sliding support mechanism in the embodiment;
图12为实施例中滑动导向部的应力云图;Fig. 12 is the stress cloud diagram of the sliding guide part in the embodiment;
图13为实施例中刚性反力基座的应力云图;Fig. 13 is the stress cloud diagram of the rigid reaction force base in the embodiment;
图14为实施例中刚性反力基座钢筋的应力云图;Fig. 14 is the stress cloud diagram of the rigid reaction force base reinforcing bar in the embodiment;
图中标记说明:Description of the marks in the figure:
1—作动器组放置槽、2—基座本体、3—纵筋、4—箍筋、5—预应力钢筋、6—径向作动器、7—垫板、8—安全壳试件、9—高压油泵、10—同步分配阀、11—液压油管、12—试件钢套、13—底板、14—侧板、15—钢套壳体部、16—滑动导向部、17—铆钉、18—导向孔、19—销栓、20—加劲板。1—actuator group placement slot, 2—base body, 3—longitudinal reinforcement, 4—stirrup, 5—prestressed reinforcement, 6—radial actuator, 7—backing plate, 8—containment specimen , 9—high pressure oil pump, 10—synchronized distribution valve, 11—hydraulic oil pipe, 12—test piece steel sleeve, 13—bottom plate, 14—side plate, 15—steel sleeve shell, 16—slide guide, 17—rivet , 18 - guide hole, 19 - pin, 20 - stiffening plate.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。本实施例以本发明技术方案为前提进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. This embodiment is implemented on the premise of the technical solution of the present invention, and provides a detailed implementation manner and a specific operation process, but the protection scope of the present invention is not limited to the following embodiments.
实施例:Example:
如图1所示的一种安全壳局部构件强度试验装置,包括刚性反力基座、径向作动器组、液压油加载机构及一对环向滑动支撑机构,刚性反力基座上开设有作动器组放置槽1,径向作动器组设置在作动器组放置槽1中,并与液压油加载机构相连通,一对环向滑动支撑机构分别设置在作动器组放置槽1相对的两个侧壁上。As shown in Figure 1, a device for testing the strength of local components of a containment includes a rigid reaction force base, a radial actuator group, a hydraulic oil loading mechanism and a pair of annular sliding support mechanisms. The rigid reaction force base is provided with There is an actuator
如图2所示,刚性反力基座包括基座本体2以及分别设置在基座本体2内部的纵筋3、箍筋4、预应力钢筋5,预应力钢筋5布设在基座本体2的下部,纵筋3及箍筋4沿基座本体2的竖向截面进行全截面布设。As shown in FIG. 2 , the rigid reaction force base includes a
如图3所示,径向作动器组包括多个布设在作动器组放置槽1中的径向作动器6,径向作动器6垂直于作动器组放置槽1的底面设置。径向作动器组的顶部及底部均设有垫板7,径向作动器组底部的垫板7埋设于刚性反力基座中,径向作动器组顶部的垫板与安全壳试件8的底部固定连接。As shown in FIG. 3 , the radial actuator group includes a plurality of
液压油加载机构包括高压油泵9、设置在高压油泵9上的同步分配阀10以及设置在同步分配阀10与径向作动器组之间的多个液压油管11。The hydraulic oil loading mechanism includes a high pressure oil pump 9 , a
如图4、图5、图6所示,环向滑动支撑机构包括设置在作动器组放置槽1侧壁上的组合板以及滑动设置在组合板中的试件钢套12,试件钢套12与安全壳试件8的端部固定连接。组合板包括设置在作动器组放置槽1侧壁上的底板13以及设置在底板13上并围合成矩形腔室的侧板14,侧板14的外侧面与底板13之间设有加劲板20,试件钢套12的一端滑动设置在矩形腔室中。试件钢套12的一端为钢套壳体部15,另一端为滑动导向部16,钢套壳体部15固定套设在安全壳试件8的一端,滑动导向部16滑动设置在矩形腔室中。钢套壳体部15的内部设有呈阵列分布的多个铆钉17,铆钉17嵌设在安全壳试件8内。滑动导向部16上开设有多个导向孔18,矩形腔室内设有与导向孔18相适配的销栓19。As shown in Figure 4, Figure 5, Figure 6, the annular sliding support mechanism includes a composite plate arranged on the side wall of the actuator
本试验装置的安装过程为:The installation process of this test device is as follows:
浇筑刚性反力基座,浇筑时预埋螺栓和垫板7,采用后张法施加预应力。将环向滑动支撑机构连接在螺栓上;将安全壳试件8与试件钢套12一起浇筑,安全壳试件8上预埋垫板7,安全壳预应力可施加在试件钢套12上;试件制作完成后置于刚性反力基座上,与环向滑动支撑机构通过销栓19固定;安装径向作动器6。组装完成之后启动径向作动器6,即可进行安全壳局部构件强度试验。When pouring a rigid reaction force base, pre-embed bolts and
通过ABAQUS进行数值模拟,创建部件并组装完成后,通过降温法对安全壳试件8施加预应力,创建静力通用分析步对装置进行分析,将集中荷载施加于垫板7上。由图7、图8、图9和图10可知,安全壳试件8及内部预应力钢绞线在加载前后的内力均匀分布,与实际情况拟合较为准确;由图11可知,加载后环向滑动支撑机构和销栓仍处于弹性状态,刚度较大;由图12可知,滑动导向部16与预应力钢绞线连接部位由于应力集中进入塑性,但是其他部位应力较小,不影响连接件的刚度;由图13和图14可知,刚性反力基座及其内部钢筋加载后仍处于弹性状态,在加载过程中可以保证较大的刚度和强度储备,能保障试验的顺利进行。Numerical simulation is performed by ABAQUS. After the components are created and assembled, prestress is applied to the
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The foregoing description of the embodiments is provided to facilitate understanding and use of the invention by those of ordinary skill in the art. It will be apparent to those skilled in the art that various modifications to these embodiments can be readily made, and the generic principles described herein can be applied to other embodiments without inventive step. Therefore, the present invention is not limited to the above-mentioned embodiments, and improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should all fall within the protection scope of the present invention.
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