CN112709258B - Equipment is assembled in prefabrication of wisdom piping lane - Google Patents
Equipment is assembled in prefabrication of wisdom piping lane Download PDFInfo
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- CN112709258B CN112709258B CN202110062073.3A CN202110062073A CN112709258B CN 112709258 B CN112709258 B CN 112709258B CN 202110062073 A CN202110062073 A CN 202110062073A CN 112709258 B CN112709258 B CN 112709258B
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- 238000009417 prefabrication Methods 0.000 title claims description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 191
- 239000000463 material Substances 0.000 claims abstract description 55
- 238000007599 discharging Methods 0.000 claims abstract description 41
- 230000000903 blocking effect Effects 0.000 claims abstract description 27
- 238000003032 molecular docking Methods 0.000 claims description 16
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 210000001503 joint Anatomy 0.000 claims 2
- 238000005457 optimization Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 235000008708 Morus alba Nutrition 0.000 description 1
- 240000000249 Morus alba Species 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/045—Underground structures, e.g. tunnels or galleries, built in the open air or by methods involving disturbance of the ground surface all along the location line; Methods of making them
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/16—Arrangement or construction of joints in foundation structures
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- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Mutual Connection Of Rods And Tubes (AREA)
Abstract
The invention relates to splicing equipment, in particular to intelligent pipe gallery prefabricating and splicing equipment which comprises a device support, a material placing mechanism, a blocking mechanism, pipes, clamping mechanisms, butting mechanisms and splicing mechanisms, wherein a plurality of pipes can be placed in the material placing mechanism, the blocking mechanism sequentially drops the pipes, the pipes sequentially drop between the two butting mechanisms, the splicing mechanisms push the pipes to move forwards, the pipes are inserted into a plurality of pipe supports, when the next pipe drops between the two butting mechanisms, the two clamping mechanisms clamp the pipes on the front side, the two butting mechanisms clamp the pipes on the rear side, the splicing mechanisms push the pipes on the rear side to move forwards and drive the pipes on the rear side to rotate to complete splicing of the two pipes, the pipes sequentially drop between the two butting mechanisms, and the splicing mechanisms sequentially splice the pipes, and simultaneously starting the material fixing mechanism, and sequentially discharging the plurality of pipeline supports by the material fixing mechanism.
Description
Technical Field
The invention relates to assembling equipment, in particular to intelligent pipe gallery prefabricating and assembling equipment.
Background
For example, a water conservancy pipeline splicing device disclosed in publication number CN209262507U, comprises a sleeve, wherein a corrugated pipe is movably sleeved inside the sleeve, two ends of the corrugated pipe are fixedly connected with connecting flanges positioned at two sides outside the sleeve, two ends of the corrugated pipe are fixedly sleeved with limiting sleeves positioned at two sides inside the sleeve, outer edges of the two connecting flanges are respectively movably sleeved with a fixing bolt, one end of the fixing bolt is movably sleeved with a sealing flange, the middle part of the sealing flange is fixedly sleeved with a water delivery pipeline, and the middle part of the fixing bolt is movably sleeved with a flange sealing piece positioned between the connecting flange and the sealing flange; the utility model discloses a shortcoming is the unable quick assembly of accomplishing between a plurality of pipelines.
Disclosure of Invention
The invention aims to provide intelligent pipe gallery prefabricating and assembling equipment which can finish quick assembling among a plurality of pipelines.
The purpose of the invention is realized by the following technical scheme:
the utility model provides an equipment is assembled in prefabrication of wisdom piping lane, includes device support, drop feed mechanism, stop gear, pipeline, fixture, docking mechanism and assembles the mechanism, fixedly connected with drop feed mechanism on the device support, two stop gear of fixedly connected with on the drop feed mechanism have placed a plurality of pipelines in the drop feed mechanism, are connected with two fixture on the device support, are connected with two docking mechanisms on the device support, and the front end of device support is connected with assembles the mechanism.
As further optimization of the technical scheme, the intelligent pipe gallery prefabricating and assembling device comprises a support bracket I, a crawler mechanism I, a support bracket II, a crawler mechanism II and a sliding bracket I, supporting baseplate I, supporting baseplate II, threaded rod I, slip track and sliding support II, the left and right sides of supporting baseplate I all is provided with crawler I, the left and right sides of supporting baseplate II all is provided with crawler II, two sliding support I of fixedly connected with on the supporting baseplate II, fixedly connected with supporting baseplate I on the supporting baseplate II, I mulberry sliding connection of supporting baseplate has supporting baseplate II, it is connected with threaded rod I to rotate on the supporting baseplate II, threaded rod I passes through threaded connection on supporting baseplate I, equal fixedly connected with slip track between the both ends about supporting baseplate I and supporting bracket II, two sliding support II of fixedly connected with on the supporting bracket I.
As the further optimization of the technical scheme, the invention relates to intelligent pipe gallery prefabricating and assembling equipment, wherein a discharging mechanism comprises a discharging box, side baffles I, threaded rods II, side baffles II, threaded rods III and rotating wheels, the left side and the right side of the discharging box are respectively connected with the side baffles I in a sliding mode, the two side baffles I are respectively connected with the threaded rods II in a rotating mode, the two threaded rods II are respectively connected onto the discharging box through threads, the front side and the rear side of the discharging box are respectively connected with the side baffles II in a sliding mode, the two side baffles II are respectively connected with the threaded rods III in a rotating mode, the two threaded rods III are respectively connected onto the discharging box through threads, the two side baffles II are respectively connected with the rotating wheels in a rotating mode, and the discharging box is fixedly connected between a supporting bracket I and the supporting bracket II.
As further optimization of the technical scheme, the intelligent pipe gallery prefabricating and assembling equipment comprises a telescopic mechanism I and blocking bottom plates, wherein the telescopic end of the telescopic mechanism I is fixedly connected with the blocking bottom plates, the left side and the right side of a material discharging box are both fixedly connected with the telescopic mechanism I, the two blocking bottom plates are both connected to the lower end of the material discharging box in a sliding mode, the front end of a pipeline is provided with a threaded portion, and the rear end of the pipeline is provided with a threaded groove.
As the technical scheme is further optimized, the intelligent pipe gallery prefabricating and assembling device comprises a transverse moving motor I, a transverse moving slider I, a telescopic mechanism II, a clamping block I and clamping side rods I, wherein the transverse moving slider I is connected to an output shaft of the transverse moving motor I through threads, the telescopic mechanism II is fixedly connected to the transverse moving slider I, the clamping block I is fixedly connected to the telescopic end of the telescopic mechanism II, the clamping side rods I are hinged to the upper side and the lower side of the clamping block I, a torsion spring I is fixedly connected between the clamping side rods I and the clamping block I, the transverse moving motor I is fixedly connected to the rear ends of two sliding rails, and the two transverse moving sliders I are respectively and slidably connected to the two sliding rails.
As a further optimization of the technical scheme, the invention relates to a prefabricated assembly device of a smart pipe gallery, wherein a docking mechanism comprises a transverse moving motor II, a transverse moving slide rail, a transverse moving slide block II, a telescopic mechanism III, a clamping block II, clamping side rods II, a centering wheel and a centering top post, the transverse moving slide rail is connected onto an output shaft of the transverse moving motor II through threads, the transverse moving slide rail is connected onto the transverse moving slide rail in a sliding manner, the transverse moving slide block II is connected onto the transverse moving slide rail in a sliding manner, a compression spring I is fixedly connected between the transverse moving slide block II and the transverse moving slide rail, the telescopic mechanism III is fixedly connected onto the transverse moving slide block II, the clamping block II is fixedly connected onto the telescopic end of the telescopic mechanism III, the clamping side rods II are hinged onto the upper side and the lower side of the clamping block II, a torsion spring II is fixedly connected between the clamping side rods II and the clamping block II, the centering wheels are rotatably connected onto the end parts of the clamping block II, the centering top post is fixedly connected between the centering top post and the clamping block II, the equal fixedly connected with sideslip motor II in two slip track's front end, two sideslip slide rails are sliding connection respectively on two slip tracks.
As further optimization of the technical scheme, the intelligent pipe gallery prefabricating and assembling device comprises a traversing motor III, traversing supports, assembling motors, assembling conical wheels, connecting keys and spring components, wherein the traversing motor III is fixedly connected to a supporting base plate I, the traversing supports are slidably connected between two sliding supports I, the traversing supports are connected to output shafts of the traversing motors III through threads, the assembling motors are fixedly connected to the traversing supports, the connecting keys are fixedly connected to the output shafts of the assembling motors, the assembling conical wheels are slidably connected to the connecting keys, and the spring components are fixedly connected between the assembling conical wheels and the output shafts of the traversing motors III.
According to the technical scheme, the intelligent pipe gallery prefabricating and assembling equipment further comprises a plurality of pipeline supports, and the pipeline supports are connected between the two sliding supports II in a sliding mode.
According to the technical scheme, the intelligent pipe gallery prefabrication and assembly equipment further comprises a material fixing mechanism, the material fixing mechanism comprises a telescopic mechanism IV and material fixing columns, the telescopic end of the telescopic mechanism IV is fixedly connected with the material fixing columns, the telescopic mechanisms IV are fixedly connected to the two sliding supports II, and the two material fixing columns are respectively connected to the two sliding supports II in a sliding mode.
The intelligent pipe gallery prefabricating and assembling equipment has the beneficial effects that:
the invention relates to prefabricated assembly equipment for an intelligent pipe gallery, which can place a plurality of pipes in a material placing mechanism, wherein a blocking mechanism sequentially drops the plurality of pipes, the pipes sequentially drop between two abutting mechanisms, an assembly mechanism pushes the pipes to move forwards and inserts the pipes into a plurality of pipe supports, when the next pipe drops between the two abutting mechanisms, the two clamping mechanisms clamp the pipe on the front side, the two abutting mechanisms clamp the pipe on the rear side, the assembly mechanism pushes the pipe on the rear side to move forwards and drives the pipe on the rear side to rotate, assembly of the two pipes is completed, the plurality of pipes sequentially drop between the two abutting mechanisms, the assembly mechanism sequentially assembles the plurality of pipes, a material fixing mechanism is started simultaneously, and the material fixing mechanism sequentially discharges the plurality of pipe supports.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of the overall structure of the intelligent pipe gallery prefabrication and assembly equipment of the invention;
FIG. 2 is a schematic view of the overall structure of the intelligent pipe gallery prefabrication and assembly equipment of the invention;
FIG. 3 is a schematic view of the device support structure of the present invention;
FIG. 4 is a schematic view of a local structure of the intelligent pipe gallery prefabrication and assembly equipment of the invention;
FIG. 5 is a schematic view of a local structure of the intelligent pipe gallery prefabrication and assembly equipment of the invention;
FIG. 6 is a schematic view of a local structure of the intelligent pipe gallery prefabrication and assembly equipment of the invention;
FIG. 7 is a schematic view of a partial structure of the intelligent pipe gallery prefabrication and assembly equipment of the present invention;
FIG. 8 is a schematic structural view of the docking mechanism of the present invention;
FIG. 9 is a first schematic diagram of the assembling mechanism of the present invention;
FIG. 10 is a schematic view of the assembling mechanism of the present invention;
FIG. 11 is a schematic view of the piping support structure of the present invention;
fig. 12 is a schematic structural view of the sizing mechanism of the present invention.
In the figure: a device holder 1; a support bracket I101; a crawler mechanism I102; a support bracket II 103; a crawler II 104; a sliding bracket I105; a support base plate I106; a support base plate II 107; a threaded rod I108; a slide rail 109; a sliding bracket II 1010; a discharging mechanism 2; a discharge box 201; a side baffle I202; a threaded rod II 203; a side baffle II 204; a threaded rod III 205; a rotating wheel 206; a blocking mechanism 3; a telescoping mechanism I301; a blocker backplane 302; a pipe 4; a threaded portion 401; a clamping mechanism 5; a transverse moving motor I501; a sliding block I502 is transversely moved; a telescoping mechanism II 503; a clamping block I504; a clamping side lever I505; a docking mechanism 6; a traversing motor II 601; a sideslip rail 602; a sliding block II 603 is transversely moved; a telescoping mechanism III 604; a clamping block II 605; a clamping side rod II 606; a righting wheel 607; a righting top post 608; an assembling mechanism 7; a traversing motor III 701; a traversing carriage 702; assembling a motor 703; assembling the cone pulley 704; a connecting bond 705; a spring member 706; a pipe support 8; a material fixing mechanism 9; a telescopic mechanism IV 901; a dosing column 902.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and "upright", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, directly or indirectly connected through an intermediate medium, and may be a communication between two members. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, in the description of the present invention, the meaning of "a plurality", and "a plurality" is two or more unless otherwise specified.
The first embodiment is as follows:
the embodiment is described below with reference to fig. 1 to 12, and the intelligent pipe gallery prefabrication and assembly equipment comprises a device support 1, a material placing mechanism 2, blocking mechanisms 3, pipelines 4, clamping mechanisms 5, docking mechanisms 6 and an assembly mechanism 7, wherein the material placing mechanism 2 is fixedly connected to the device support 1, the two blocking mechanisms 3 are fixedly connected to the material placing mechanism 2, a plurality of pipelines 4 are placed in the material placing mechanism 2, the two clamping mechanisms 5 are connected to the device support 1, the two docking mechanisms 6 are connected to the device support 1, and the assembly mechanism 7 is connected to the front end of the device support 1; can place a plurality of pipelines 4 in drop feed mechanism 2, stop mechanism 3 falls a plurality of pipelines 4 in proper order, pipeline 4 falls into between two docking mechanism 6 in proper order, assemble 7 promotion pipeline 4 and move forward in the mechanism, pipeline 4 inserts in a plurality of pipe bracket 8, when next pipeline 4 falls between two docking mechanism 6, two fixture 5 carry out the centre gripping to the pipeline 4 of front side, two docking mechanism 6 carry out the centre gripping to the pipeline 4 of rear side, assemble 7 pipeline 4 that promotes the rear side of mechanism and move forward, and drive pipeline 4 of rear side and rotate, accomplish assembling of two pipelines 4, a plurality of pipelines 4 fall between two docking mechanism 6 in proper order, assemble 7 in proper order a plurality of pipelines 4 in the mechanism, start deciding material mechanism 9 simultaneously, deciding material mechanism 9 emits a plurality of pipe bracket 8.
The second embodiment is as follows:
the embodiment is described below with reference to fig. 1 to 12, and the embodiment will be further described, wherein the device bracket 1 includes a support bracket i 101, a track mechanism i 102, a support bracket ii 103, a track mechanism ii 104, a sliding bracket i 105, a support base plate i 106, a support base plate ii 107, a threaded rod i 108, a sliding rail 109 and a sliding bracket ii 1010, the track mechanism i 102 is disposed on both left and right sides of the support bracket i 101, the track mechanism ii 104 is disposed on both left and right sides of the support bracket ii 103, two sliding brackets i 105 are fixedly connected to the support bracket ii 103, the support base plate i 106 is fixedly connected to the support bracket ii 103, the support base plate i 107 is slidably connected to the support base plate i 106, the threaded rod i 108 is rotatably connected to the support base plate i 106 through a thread, the sliding rail 109 is fixedly connected between both left and right ends of the support bracket i 101 and the support bracket ii 103, two sliding supports II 1010 are fixedly connected to the supporting support I101.
The third concrete implementation mode:
the second embodiment is further described with reference to fig. 1 to 12, where the material discharging mechanism 2 includes a material discharging box 201, a side baffle i 202, a threaded rod ii 203, a side baffle ii 204, a threaded rod iii 205, and rotating wheels 206, the left and right sides of the material discharging box 201 are both connected with the side baffle i 202 in a sliding manner, the two side baffles i 202 are both connected with the threaded rod ii 203 in a rotating manner, the two threaded rods ii 203 are both connected with the material discharging box 201 in a threaded manner, the front and rear sides of the material discharging box 201 are both connected with the side baffle ii 204 in a sliding manner, the two side baffles ii 204 are both connected with the threaded rod iii 205 in a rotating manner, the two threaded rods iii 205 are both connected with the material discharging box 201 in a threaded manner, the two side baffles ii 204 are both connected with a plurality of rotating wheels 206 in a rotating manner, and the material discharging box 201 is fixedly connected between the supporting bracket i 101 and the supporting bracket ii 103; when the pipeline discharging device is used, a plurality of pipelines 4 with proper quantity are placed in the discharging box 201 according to applicable requirements, the threaded rod II 203 and the threaded rod III 205 are rotated according to the length and the outer diameter of the pipeline 4, the threaded rod II 203 drives the side baffle I202 to slide on the discharging box 201 through threads when rotated, so that the relative distance between the two side baffles I202 is adjusted, the pipeline discharging device is further suitable for pipelines 4 with different outer diameters, the threaded rod III 205 is rotated, the threaded rod III 205 drives the side baffle II 204 to slide on the discharging box 201 through threads when rotated, so that the relative distance between the two side baffles II 204 is adjusted, so that the pipeline discharging device is further suitable for pipelines 4 with different lengths, the threaded rod I108 is rotated in advance according to the outer diameter of the pipeline 4, the threaded rod I108 drives the supporting bottom plate II 107 to move through threads when rotated, so that the relative height of the supporting bottom plate II 107 is adjusted, so that the pipeline 4 falls on the supporting bottom plate II 107, the pipe 4 can be inserted into the pipe holder 8.
The fourth concrete implementation mode:
the third embodiment is further described with reference to fig. 1 to 12, in which the blocking mechanism 3 includes an expansion mechanism i 301 and a blocking bottom plate 302, the expansion end of the expansion mechanism i 301 is fixedly connected with the blocking bottom plate 302, the left and right sides of the material discharging box 201 are both fixedly connected with the expansion mechanism i 301, the two blocking bottom plates 302 are both slidably connected to the lower end of the material discharging box 201, the front end of the pipeline 4 is provided with a threaded portion 401, and the rear end of the pipeline 4 is provided with a threaded groove; starting telescopic machanism I301, telescopic machanism II 503, telescopic machanism III 604 and telescopic machanism IV 901 can be pneumatic cylinder or electric putter, telescopic machanism I301's flexible end moves, telescopic machanism I301's flexible end drives the bottom plate 302 that blocks that corresponds and moves, two block that bottom plate 302 is close to the motion each other after keeping away from each other again, two pipeline 4 drops from two between blockking the bottom plate 302 when blockking bottom plate 302 to keep away from each other, two block that bottom plate 302 is close to the motion each other and block the pipeline 4 that lies in the upside, guarantee once only to drop a pipeline 4.
The fifth concrete implementation mode:
the embodiment is described below with reference to fig. 1 to 12, and the fourth embodiment is further described in the present embodiment, where the clamping mechanism 5 includes a traverse motor i 501, a traverse slider i 502, a telescopic mechanism ii 503, a clamping block i 504, and a clamping side rod i 505, the traverse slider i 502 is connected to an output shaft of the traverse motor i 501 through a thread, the telescopic mechanism ii 503 is fixedly connected to the traverse slider i 502, the clamping block i 504 is fixedly connected to a telescopic end of the telescopic mechanism ii 503, the clamping side rod i 505 is hinged to both upper and lower sides of the clamping block i 504, a torsion spring i is fixedly connected between the clamping side rod i 505 and the clamping block i 504, the traverse motor i 501 is fixedly connected to rear ends of the two sliding rails 109, and the two traverse sliders i 502 are respectively slidably connected to the two sliding rails 109; starting two telescopic mechanisms III 604, the telescopic ends of the two telescopic mechanisms III 604 drive a clamping block II 605 to move, so that two butting mechanisms 6 can centralize and clamp a pipeline 4, the pipeline 4 positioned at the rear side and the pipeline 4 positioned at the front side are coaxially arranged, starting a telescopic mechanism II 503, the telescopic end of the telescopic mechanism II 503 drives a clamping block I504 to move, the two clamping blocks I504 can extrude and clamp the pipeline 4 positioned at the front side, a plurality of clamping side rods I505 can centralize and position the pipeline, starting a traverse motor I501 and a traverse motor II 601, when an output shaft of the traverse motor I501 rotates, the traverse block I502 is driven by threads to move, so that the relative position of the traverse block I502 is adjusted, the clamping positions of the clamping block I504 and the clamping side rods I505 are adjusted, similarly, the traverse motor II 601 is started, the output shaft of the traverse motor 601 drives a traverse slide rail 602 to move by threads, and further adjusts the centralizing and clamping positions of the clamping block II 605, the clamping side rod II 606, the centralizing wheel 607 and the centralizing top column 608.
The sixth specific implementation mode:
the embodiment is described below with reference to fig. 1 to 12, and the embodiment further describes the fifth embodiment, the docking mechanism 6 includes a traverse motor ii 601, a traverse slide rail 602, a traverse slide block ii 603, a telescopic mechanism iii 604, a clamping block ii 605, a clamping side lever ii 606, a centering wheel 607 and a centering strut 608, the traverse slide rail 602 is connected to an output shaft of the traverse motor ii 601 through a thread, the traverse slide rail 602 is connected to the traverse slide rail ii 603 in a sliding manner, a compression spring i is fixedly connected between the traverse slide block ii 603 and the traverse slide rail 602, the telescopic mechanism iii 604 is fixedly connected to the traverse slide block ii 603, the clamping block ii 605 is fixedly connected to a telescopic end of the telescopic mechanism iii 604, the clamping side lever ii 606 is hinged to upper and lower sides of the clamping block ii 605, a torsion spring ii is fixedly connected between the clamping side lever ii 606 and the clamping block ii 605, the ends of the two clamping side levers ii 606 are rotatably connected to the centering wheel 607, a centering jacking column 608 is connected to the clamping block II 605 in a sliding mode, a compression spring II is fixedly connected between the centering jacking column 608 and the clamping block II 605, transverse moving motors II 601 are fixedly connected to the front ends of the two sliding rails 109, and the two transverse moving sliding rails 602 are respectively connected to the two sliding rails 109 in a sliding mode; pipeline 4 drops on supporting baseplate II 107, it is spacing that two side shields I202 incline it, start telescopic machanism III 604, telescopic machanism III 604's flexible end beginning motion, the flexible end of two telescopic machanism III 604 is close to the motion each other, the flexible end of two telescopic machanism III 604 drives two grip blocks II 605 and is close to the motion each other, two outer wall contacts of righting fore-set 608 and pipeline 4 carry out preliminary fixed to it, two of both sides simultaneously right wheel 607 and pipeline 4's outer wall contact and carry out further fixed to it, two docking mechanism 6 right pipeline 4.
The seventh embodiment:
the present embodiment is described below with reference to fig. 1 to 12, and the sixth embodiment is further described in the present embodiment, where the assembling mechanism 7 includes a traverse motor iii 701, a traverse bracket 702, an assembling motor 703, an assembling cone pulley 704, a connection key 705 and a spring component 706, the traverse motor iii 701 is fixedly connected to the support base plate i 106, the traverse bracket 702 is slidably connected between the two sliding brackets i 105, the traverse bracket 702 is connected to an output shaft of the traverse motor iii 701 through a thread, the assembling motor 703 is fixedly connected to the traverse bracket 702, the connection key 705 is fixedly connected to an output shaft of the assembling motor 703, the assembling cone pulley 704 is slidably connected to the connection key 705, and the spring component 706 is fixedly connected between the assembling cone pulley 704 and the output shaft of the traverse motor iii 701; the pipeline 4 positioned at the front side can not rotate under the clamping of the two clamping mechanisms 5, the pipeline 4 positioned at the rear side can rotate under the clamping of the two butting mechanisms 6, the traversing motor III 701 is started, the output shaft of the traversing motor III 701 drives the traversing bracket 702 to move forwards through threads, the assembling motor 703 is started, the output shaft of the assembling motor 703 drives the connecting key 705 to rotate, the connecting key 705 drives the assembling cone pulley 704 to rotate, the assembling cone pulley 704 moves forwards and contacts with the rear end of the rear pipeline 4, the assembling cone pulley 704 drives the rear pipeline 4 to rotate, the thread part 401 of the rear pipeline 4 is rotatably inserted into the thread groove of the front pipeline 4, the connection of the front and the rear pipelines 4 is completed, meanwhile, due to the existence of the spring component 706, the thread part 401 can not be accurately inserted into the thread of the thread groove preliminarily when the thread part 401 rotates and the front pipeline 4 is butted, i.e. the threads are not necessarily perfectly aligned with the connection, and the presence of the spring member 706, i.e. provides a buffer for the connection of the two pipes 4, with a certain trial-and-error distance ensuring an accurate connection of the two pipes 4.
The specific implementation mode is eight:
the embodiment is described below with reference to fig. 1 to 12, and the seventh embodiment is further described in the embodiment, the intelligent pipe gallery prefabrication and assembly equipment further includes a plurality of pipe brackets 8, the plurality of pipe brackets 8 are arranged, and the plurality of pipe brackets 8 are all slidably connected between two sliding brackets ii 1010; the transverse moving motor III 701 is started, the output shaft of the transverse moving motor III 701 starts to rotate, the output shaft of the transverse moving motor III 701 drives the transverse moving support 702 to move through threads, the transverse moving support 702 drives the assembling motor 703 to move, the assembling motor 703 drives the assembling cone pulley 704 to move, the assembling cone pulley 704 is contacted with the rear end of the pipeline 4, the assembling cone pulley 704 pushes the pipeline 4 to move forwards, the pipeline 4 drives the two telescopic mechanisms III 604 to move forwards, the transverse moving slide rail 602 slides on the transverse moving slide block II 603, the pipeline 4 is transversely displaced to be inserted into the pipeline supports 8, the pipeline supports 8 move forwards under the driving force of the pipeline 4, the telescopic mechanism IV 901 is started in advance, the telescopic end of the telescopic mechanism IV 901 drives the material fixing column 902 to move, the material fixing column 902 is inserted into the sliding support II 1010, the material fixing column 902 limits the pipeline supports 8, the pipeline bracket 8 can not be separated from the two sliding brackets II 1010, when one pipeline 4 is inserted between the pipeline brackets 8, the blocking mechanism 3 is started again, and the blocking mechanism 3 enables the lower part of the other pipeline 4 to be positioned between the two butting mechanisms 6; after the two pipelines 4 are connected, the telescopic mechanism III 604 is started, the telescopic end of the telescopic mechanism III 604 is retracted, a compression spring I is fixedly connected between the traverse slide block II 603 and the traverse slide rail 602 and is reset, the docking mechanism 6 is reset to conveniently clamp the next pipeline 4, meanwhile, the output shaft of the assembling motor 703 does not rotate any more, the transverse moving support 702 continues to push the two pipelines 4 to move forwards, the telescopic mechanism IV 901 is started, the telescopic end of the telescopic mechanism IV 901 drives the material fixing column 902 to reciprocate once, the material fixing column 902 discharges one pipeline support 8, the discharged pipeline support 8 moves under the driving of the friction force of the pipelines 4, so that the pipeline 4 and the pipeline bracket 8 are separated from the device, the steps are sequentially carried out to complete the connection between the plurality of pipelines 4 and the plurality of pipeline brackets 8, and each pipeline is provided with one pipeline bracket 8 for supporting.
The specific implementation method nine:
the following describes the present embodiment with reference to fig. 1 to 12, and the present embodiment further describes an eighth embodiment, the intelligent pipe gallery prefabrication and assembly equipment further includes a material fixing mechanism 9, the material fixing mechanism 9 includes a telescopic mechanism iv 901 and a material fixing column 902, the telescopic end of the telescopic mechanism iv 901 is fixedly connected with the material fixing column 902, the two sliding supports ii 1010 are both fixedly connected with the telescopic mechanism iv 901, and the two material fixing columns 902 are respectively connected to the two sliding supports ii 1010 in a sliding manner.
The invention discloses a smart pipe gallery prefabricating and assembling device, which has the working principle that:
when the pipeline discharging device is used, a plurality of pipelines 4 with proper quantity are placed in the discharging box 201 according to applicable requirements, the threaded rod II 203 and the threaded rod III 205 are rotated according to the length and the outer diameter of the pipeline 4, the threaded rod II 203 drives the side baffle I202 to slide on the discharging box 201 through threads when rotated, so that the relative distance between the two side baffles I202 is adjusted, the pipeline discharging device is further suitable for pipelines 4 with different outer diameters, the threaded rod III 205 is rotated, the threaded rod III 205 drives the side baffle II 204 to slide on the discharging box 201 through threads when rotated, so that the relative distance between the two side baffles II 204 is adjusted, so that the pipeline discharging device is further suitable for pipelines 4 with different lengths, the threaded rod I108 is rotated in advance according to the outer diameter of the pipeline 4, the threaded rod I108 drives the supporting bottom plate II 107 to move through threads when rotated, so that the relative height of the supporting bottom plate II 107 is adjusted, so that the pipeline 4 falls on the supporting bottom plate II 107, the pipe 4 can be inserted into the pipe bracket 8; the telescopic mechanism I301 is started, the telescopic mechanism I301, the telescopic mechanism II 503, the telescopic mechanism III 604 and the telescopic mechanism IV 901 can be hydraulic cylinders or electric push rods, the telescopic end of the telescopic mechanism I301 moves, the telescopic end of the telescopic mechanism I301 drives the corresponding blocking base plates 302 to move, the two blocking base plates 302 move close to each other after being far away from each other, when the two blocking base plates 302 are far away from each other, one pipeline 4 falls down from between the two blocking base plates 302, the two blocking base plates 302 move close to each other to block the pipeline 4 on the upper side, and it is guaranteed that only one pipeline 4 falls down at a time; the pipeline 4 falls on the supporting base plate II 107, the two side baffles I202 laterally limit the pipeline, the telescopic mechanisms III 604 are started, the telescopic ends of the telescopic mechanisms III 604 start to move, the telescopic ends of the two telescopic mechanisms III 604 move close to each other, the telescopic ends of the two telescopic mechanisms III 604 drive the two clamping blocks II 605 to move close to each other, the two righting top columns 608 are in contact with the outer wall of the pipeline 4 to preliminarily fix the pipeline 4, meanwhile, the two righting wheels 607 on the two sides are in contact with the outer wall of the pipeline 4 to further fix the pipeline 4, and the two butt-joint mechanisms 6 right the pipeline 4 to ensure that the pipeline 4 can be inserted into the pipeline supports 8; the transverse moving motor III 701 is started, the output shaft of the transverse moving motor III 701 starts to rotate, the output shaft of the transverse moving motor III 701 drives the transverse moving support 702 to move through threads, the transverse moving support 702 drives the assembling motor 703 to move, the assembling motor 703 drives the assembling cone pulley 704 to move, the assembling cone pulley 704 is contacted with the rear end of the pipeline 4, the assembling cone pulley 704 pushes the pipeline 4 to move forwards, the pipeline 4 drives the two telescopic mechanisms III 604 to move forwards, the transverse moving slide rail 602 slides on the transverse moving slide block II 603, the pipeline 4 is transversely displaced to be inserted into the pipeline supports 8, the pipeline supports 8 move forwards under the driving force of the pipeline 4, the telescopic mechanism IV 901 is started in advance, the telescopic end of the telescopic mechanism IV 901 drives the material fixing column 902 to move, the material fixing column 902 is inserted into the sliding support II 1010, the material fixing column 902 limits the pipeline supports 8, the pipeline bracket 8 can not be separated from the two sliding brackets II 1010, when one pipeline 4 is inserted between the pipeline brackets 8, the blocking mechanism 3 is started again, and the blocking mechanism 3 enables the lower part of the other pipeline 4 to be positioned between the two butting mechanisms 6; starting two telescopic mechanisms III 604, the telescopic ends of the two telescopic mechanisms III 604 drive a clamping block II 605 to move, so that two butting mechanisms 6 can centralize and clamp a pipeline 4, the pipeline 4 positioned at the rear side and the pipeline 4 positioned at the front side are coaxially arranged, starting a telescopic mechanism II 503, the telescopic end of the telescopic mechanism II 503 drives a clamping block I504 to move, the two clamping blocks I504 can extrude and clamp the pipeline 4 positioned at the front side, a plurality of clamping side rods I505 can centralize and position the pipeline, starting a traverse motor I501 and a traverse motor II 601, when an output shaft of the traverse motor I501 rotates, the traverse block I502 is driven by threads to move, so that the relative position of the traverse block I502 is adjusted, the clamping positions of the clamping block I504 and the clamping side rods I505 are adjusted, similarly, the traverse motor II 601 is started, the output shaft of the traverse motor 601 drives a traverse slide rail 602 to move by threads, further adjusting the centralizing and clamping positions of the clamping block II 605, the clamping side rod II 606, the centralizing wheel 607 and the centralizing top column 608; the pipeline 4 positioned at the front side can not rotate under the clamping of the two clamping mechanisms 5, the pipeline 4 positioned at the rear side can rotate under the clamping of the two butting mechanisms 6, the traversing motor III 701 is started, the output shaft of the traversing motor III 701 drives the traversing bracket 702 to move forwards through threads, the assembling motor 703 is started, the output shaft of the assembling motor 703 drives the connecting key 705 to rotate, the connecting key 705 drives the assembling cone pulley 704 to rotate, the assembling cone pulley 704 moves forwards and contacts with the rear end of the rear pipeline 4, the assembling cone pulley 704 drives the rear pipeline 4 to rotate, the thread part 401 of the rear pipeline 4 is rotatably inserted into the thread groove of the front pipeline 4, the connection of the front and the rear pipelines 4 is completed, meanwhile, due to the existence of the spring component 706, the thread part 401 can not be accurately inserted into the thread of the thread groove preliminarily when the thread part 401 rotates and the front pipeline 4 is butted, i.e. the threads are not necessarily perfectly aligned with the connection, while the presence of the spring member 706, i.e. providing a buffer for the connection of the two pipes 4, has a certain trial-and-error distance ensuring an accurate connection of the two pipes 4; after the two pipelines 4 are connected, the telescopic mechanism III 604 is started, the telescopic end of the telescopic mechanism III 604 is retracted, a compression spring I is fixedly connected between the traverse slide block II 603 and the traverse slide rail 602 and is reset, the docking mechanism 6 is reset to conveniently clamp the next pipeline 4, meanwhile, the output shaft of the assembling motor 703 does not rotate any more, the transverse moving support 702 continues to push the two pipelines 4 to move forwards, the telescopic mechanism IV 901 is started, the telescopic end of the telescopic mechanism IV 901 drives the material fixing column 902 to reciprocate once, the material fixing column 902 discharges one pipeline support 8, the discharged pipeline support 8 moves under the driving of the friction force of the pipelines 4, so that the pipeline 4 and the pipeline bracket 8 are separated from the device, the steps are sequentially carried out to complete the connection between the plurality of pipelines 4 and the plurality of pipeline brackets 8, and each pipeline is provided with one pipeline bracket 8 for supporting.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (3)
1. The utility model provides an equipment is assembled in prefabrication of wisdom piping lane, includes device support (1), drop feed mechanism (2), stop gear (3), pipeline (4), fixture (5), docking mechanism (6) and assembles mechanism (7), its characterized in that: the device is characterized in that a material placing mechanism (2) is fixedly connected to the device support (1), two blocking mechanisms (3) are fixedly connected to the material placing mechanism (2), a plurality of pipelines (4) are placed in the material placing mechanism (2), two clamping mechanisms (5) are connected to the device support (1), two butt joint mechanisms (6) are connected to the device support (1), and a splicing mechanism (7) is connected to the front end of the device support (1);
the device support (1) comprises a support bracket I (101), a crawler I (102), a support bracket II (103), a crawler II (104), a sliding bracket I (105), a support bottom plate I (106), a support bottom plate II (107), a threaded rod I (108), a sliding track (109) and a sliding bracket II (1010), wherein the crawler I (102) is arranged on the left side and the right side of the support bracket I (101), the crawler II (104) is arranged on the left side and the right side of the support bracket II (103), two sliding brackets I (105) are fixedly connected on the support bracket II (103), the support bottom plate I (106) is fixedly connected on the support bracket II (103), the support bottom plate II (107) is slidably connected on the support bottom plate I (106), the threaded rod I (108) is rotatably connected on the support bottom plate II (107), and the threaded rod I (108) is connected on the support bottom plate I (106) through threads, sliding rails (109) are fixedly connected between the left end and the right end of the supporting bracket I (101) and the supporting bracket II (103), and two sliding brackets II (1010) are fixedly connected to the supporting bracket I (101);
the discharging mechanism (2) comprises a discharging box (201), a side baffle I (202), a threaded rod II (203), a side baffle II (204), a threaded rod III (205) and a rotating wheel (206), the left side and the right side of the discharging box (201) are both connected with side baffles I (202) in a sliding mode, threaded rods II (203) are connected to the two side baffles I (202) in a rotating mode, the two threaded rods II (203) are connected to the discharging box (201) through threads, side baffles II (204) are connected to the front side and the rear side of the discharging box (201) in a sliding mode, threaded rods III (205) are connected to the two side baffles II (204) in a rotating mode, the two threaded rods III (205) are connected to the discharging box (201) through threads, a plurality of rotating wheels (206) are connected to the two side baffles II (204) in a rotating mode, and the discharging box (201) is fixedly connected between the supporting bracket I (101) and the supporting bracket II (103);
the blocking mechanism (3) comprises a telescopic mechanism I (301) and blocking bottom plates (302), the blocking bottom plates (302) are fixedly connected with the telescopic ends of the telescopic mechanism I (301), the telescopic mechanisms I (301) are fixedly connected with the left side and the right side of the material discharging box (201), the two blocking bottom plates (302) are both connected to the lower end of the material discharging box (201) in a sliding mode, a threaded portion (401) is arranged at the front end of the pipeline (4), and a threaded groove is formed in the rear end of the pipeline (4);
the clamping mechanism (5) comprises a transverse moving motor I (501), a transverse moving slider I (502), a telescopic mechanism II (503), a clamping block I (504) and a clamping side rod I (505), the transverse moving slider I (502) is connected to an output shaft of the transverse moving motor I (501) through threads, the telescopic mechanism II (503) is fixedly connected to the transverse moving slider I (502), the clamping block I (504) is fixedly connected to a telescopic end of the telescopic mechanism II (503), the clamping side rod I (505) is hinged to the upper side and the lower side of the clamping block I (504), a torsion spring I is fixedly connected between the clamping side rod I (505) and the clamping block I (504), the transverse moving motor I (501) is fixedly connected to the rear ends of the two sliding rails (109), and the two transverse moving sliders I (502) are respectively connected to the two sliding rails (109) in a sliding mode;
the butt joint mechanism (6) comprises a transverse moving motor II (601), a transverse moving slide rail (602), a transverse moving slide block II (603), a telescopic mechanism III (604), a clamping block II (605), a clamping side rod II (606), a centering wheel (607) and a centering top column (608), the transverse moving slide rail (602) is connected to an output shaft of the transverse moving motor II (601) through threads, the transverse moving slide rail (602) is connected with the transverse moving slide block II (603) in a sliding manner, a compression spring I is fixedly connected between the transverse moving slide block II (603) and the transverse moving slide rail (602), the telescopic mechanism III (604) is fixedly connected to the transverse moving slide block II (603), the clamping block II (605) is fixedly connected to the telescopic end of the telescopic mechanism III (604), the clamping side rods II (606) are hinged to the upper side and the lower side of the clamping block II (605), and a torsion spring II is fixedly connected between the clamping side rod II (606) and the clamping block II (605), the end parts of the two clamping side rods II (606) are rotatably connected with centering wheels (607), the clamping block II (605) is slidably connected with a centering top column (608), a compression spring II is fixedly connected between the centering top column (608) and the clamping block II (605), the front ends of the two sliding rails (109) are fixedly connected with transverse moving motors II (601), and the two transverse moving sliding rails (602) are respectively slidably connected to the two sliding rails (109);
the assembling mechanism (7) comprises a transverse moving motor III (701), a transverse moving support (702), an assembling motor (703), an assembling cone pulley (704), a connecting key (705) and a spring component (706), the transverse moving motor III (701) is fixedly connected to a supporting base plate I (106), the transverse moving support (702) is slidably connected between two sliding supports I (105), the transverse moving support (702) is connected to an output shaft of the transverse moving motor III (701) through threads, the transverse moving support (702) is fixedly connected with the assembling motor (703), the output shaft of the assembling motor (703) is fixedly connected with the connecting key (705), the connecting key (705) is slidably connected with the assembling cone pulley (704), and the spring component (706) is fixedly connected between the assembling cone pulley (704) and the output shaft of the transverse moving motor III (701).
2. The prefabricated equipment of assembling of wisdom piping lane of claim 1, its characterized in that: wisdom piping lane prefabrication equipment of assembling still includes pipe bracket (8), and pipe bracket (8) are provided with a plurality ofly, and the equal sliding connection of a plurality of pipe bracket (8) is between two sliding bracket II (1010).
3. The prefabricated equipment of assembling of wisdom piping lane of claim 2, its characterized in that: the prefabricated equipment of assembling of wisdom piping lane still includes decides material mechanism (9), decides material mechanism (9) and includes telescopic machanism IV (901) and decides material post (902), and telescopic machanism IV (901) serve fixedly connected with to decide material post (902), equal fixedly connected with telescopic machanism IV (901) on two sliding support II (1010), and two decide material post (902) sliding connection respectively are on two sliding support II (1010).
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CN114484074B (en) * | 2022-03-11 | 2023-09-26 | 中铁四局集团电气化工程有限公司 | Portable jacking type pipeline butt joint device |
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