CN112708990A - Fabric with concave-convex structure and application thereof - Google Patents

Fabric with concave-convex structure and application thereof Download PDF

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Publication number
CN112708990A
CN112708990A CN201911021416.0A CN201911021416A CN112708990A CN 112708990 A CN112708990 A CN 112708990A CN 201911021416 A CN201911021416 A CN 201911021416A CN 112708990 A CN112708990 A CN 112708990A
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Prior art keywords
fabric
coil
concave
convex
convex structure
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CN201911021416.0A
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CN112708990B (en
Inventor
杨艳艳
张晴
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Toray Fibers and Textiles Research Laboratories China Co Ltd
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Toray Fibers and Textiles Research Laboratories China Co Ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/02Pile fabrics or articles having similar surface features
    • D04B1/04Pile fabrics or articles having similar surface features characterised by thread material
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/16Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/18Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/02Underwear
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments

Abstract

The invention discloses a fabric with a concave-convex structure and application thereof. The fabric at least comprises a coil A and a coil B, wherein the reverse side of the fabric is a weft plain stitch with a concave-convex structure, and the distribution coefficient of the concave-convex structure is more than or equal to 0.100, wherein the distribution coefficient of the concave-convex structure = (convex part spacing x convex part height)/convex part area. The fabric can reduce the stuffiness and attachment phenomena of the garment caused by sweating, and can be widely used for manufacturing underwear, vests, sportswear, T-shirts, pajamas, tights, casual clothes and the like.

Description

Fabric with concave-convex structure and application thereof
Technical Field
The invention relates to a fabric with a concave-convex structure and application thereof.
Background
In recent years, with the improvement of living standards, there has been an increasing demand for functionality of a jersey worn next to the skin, a T-shirt in spring and summer, underwear, a tight-fitting garment, and the like. This is because when people are doing sports or outdoor temperature is high in spring and summer, a large amount of sweat is easily produced, if the fabric can not be absorbed in time and is evaporated and diffused, the fibers which absorb moisture and swell may block the gap part of the fabric, so that the skin is in an anaerobic environment, and people feel very hot and stuffy, and the comfort is reduced.
At present, most of methods for reducing the adhesion property are to arrange a concave-convex structure on the back surface of the fabric to reduce the contact area with the skin so as to achieve the purpose of no body sticking. For example, patent document cn201510096595.x discloses a water-absorbing and quick-drying knitted fabric which is a single-sided circular knitted fabric and has a concave-convex structure on the back surface (back surface), wherein the height of the convex part in the concave-convex structure is 40 to 150 μm, the fiber forming the convex part is polyester elastic fiber, and the water-absorbing and quick-drying properties are excellent.
Further, for example, patent document CN201180049196.8 discloses a knitted fabric of a multilayer structure in which a specific amount of cellulosic long fibers is arranged in the vicinity of the back side (skin surface) surface of the fabric, thereby solving the problems of stuffy feeling at the time of non-perspiration or little perspiration, and sticky feeling, soft-wet feeling, cool feeling at the time of large-volume perspiration due to exercise, etc., but in fact, even if the skin contact surface is of an uneven structure, since the cellulosic long fibers having excellent water absorption and moisture absorption properties are used, part of the water remains on the skin contact surface, and the problem of soft-wet feeling is not fundamentally solved; in addition, as a double-sided knitted fabric, compared with a single-sided knitted fabric, the fiber gap is smaller, the time required for transferring moisture to the surface is relatively long, and the quick drying property is poor; but also has insufficient smoothness in hand feeling.
Disclosure of Invention
The invention aims to provide a fabric with a concave-convex structure and smooth handfeel and dry and comfortable muscle surface and application thereof.
The fabric at least comprises a coil A and a coil B, wherein the reverse side of the fabric is a weft plain stitch with a concave-convex structure, and the distribution coefficient of the concave-convex structure is more than or equal to 0.100, wherein the distribution coefficient of the concave-convex structure = (convex part spacing x convex part height)/convex part area.
The fabric has moderate distribution coefficient of the concave-convex structure on the back surface, reduces the contact area between the fabric and the skin, hardly causes the stuffiness and the attachment phenomenon of the clothes caused by sweating, and does not influence the smooth hand feeling even if the inner side of the fabric has the concave-convex structure. Can be widely used for manufacturing underwear, vests, sportswear, T-shirts, pajamas, tights, casual clothes and the like.
Drawings
FIG. 1 is a pictorial view of a cross section of the fabric of the present invention (50 magnification microscope, SUPERSCAN SS-550 microscope, manufactured by Shimadzu corporation, Japan) wherein E is a course formed by a coil of a line and F is a course formed by a coil of B line; l is the distance between the convex parts; h is the height of the convex part.
Detailed Description
As is known to all, after sweating, the sweat can fill the gaps among the fibers, and the contact between the sweat and the skin can form viscous resistance, increase the friction coefficient, influence the hand feeling and generate uncomfortable feeling, so that the back surface of the fabric is designed into a concave-convex structure, the contact area with the human body is reduced, the attachment is reduced, and the fabric has good comfortable feeling even in a wet state. The convex-concave structure distribution coefficient = (convex pitch x convex height)/convex area, where the convex refers to a portion of adjacent coils having a height difference and is greater than or equal to a reference with respect to a coil having a low height. The pitch of adjacent convex parts refers to the distance between the highest points of two adjacent coils (where the convex parts are in a row), and the unit is mm. The height of the convex part refers to the vertical distance from the highest point in the coil settling arc to the reference, and the unit is mm. The area of the projection is the surface area of the projection in mm2
Generally, the larger the pitch of the projections, the smaller the adhesiveness, but if the pitch of the projections is too small, the contact area is not sufficiently reduced, and the adhesiveness is still large; if the pitch of the projections is too large, the liquid bridges are formed in the recesses and the projections, respectively, and the adhesion is further not reduced. The larger the area of the projection, the larger the area of contact with the skin per unit area, and the greater the adhesiveness. The larger the height of the convex portion, the smaller the adhesiveness, but the larger the frictional force, the rougher the hand. Based on the above, the distribution coefficient K of the concave-convex structure on the back surface of the knitted fabric is more than or equal to 0.100. When K is less than 0.100, the concave-convex structure is too small, the contact area of the fabric and a human body is too large, the fabric is easy to attach, and the feeling of stuffiness and itching is strong. In consideration of comfort and the like, the distribution coefficient K of the concave-convex structure is preferably 0.100-0.300.
In the invention, the coil A forms a coil row X, the coil B forms a coil row Y, and the ratio of the length of one coil row X to the length of one coil row Y is preferably 1.01-2.00, and more preferably 1.10-1.50. If the ratio of the line length is too large, the concave-convex degree tends to be increased, and the hand feeling may be influenced; if the ratio of the linear length is too small, the surface of the inner side (the reverse side of the fabric) tends to be flat, the adhesiveness tends to be increased, and the density of the fabric also tends to be increased, which may affect the air permeability.
In the present invention, the fineness of the yarn forming the loops a and B is preferably 20 to 130 deniers (hereinafter, referred to as D) in consideration of the influence of the fineness of the yarn on the touch of the textured structure.
The elastic fibers play a crucial role in the formation of the relief structure according to the invention. Preferably, in the present invention, each of the loops a and B includes an elastic fiber, and the uneven structure is realized by contraction of the elastic yarn. The elastic fiber is not particularly limited in kind, and may be a polyurethane fiber (PU), a polybutylene terephthalate fiber (PBT), a polytrimethylene terephthalate fiber (PTT), a polybutylene terephthalate/polyethylene terephthalate composite fiber (PBT/PET), or a polytrimethylene terephthalate/polyethylene terephthalate composite fiber (PTT/PET). Of course, the uneven structure may be realized by other means such as knitting using yarns of different thicknesses, using special yarns such as fancy yarns, and adopting a weave structure such as meshes and beads.
The adhesiveness of the present invention was evaluated by the peel angle, that is, the state when the fabric and the skin were just separated was simulated by the peel angle. The larger the peeling angle is, the more difficult the fabric and the skin are to be separated, and the adhesiveness is strong; the smaller the peel angle, the easier the separation of the fabric from the skin and the smaller the adhesiveness. In the present invention, the peeling angle is preferably 100 to 110 °.
The smoothness of the present invention is evaluated by the dynamic friction coefficient, and the smaller the dynamic friction coefficient, the better the smoothness. The smoothness was considered to be on a comparable level with a dynamic friction coefficient in the range of ± 0.02.
The concave-convex fabric can be used for manufacturing underwear, vests, sportswear, T-shirts, pajamas, tights or casual clothes and the like, and has the advantages of no adhesion to the body, smoothness, softness, good elasticity and the like.
The present invention will be further described with reference to examples and comparative examples.
The invention relates to a method for testing various parameters, which comprises the following steps:
(1) distance between projections
Firstly, taking a sample cloth of 5cm multiplied by 5cm, cutting along any transverse line of coils on the surface of the sample cloth to obtain a sample cloth to be measured of 1cm in length multiplied by 0.5cm in width, carrying out gold plating on a cutting surface (namely an observation surface) between two lines of coils, and preparing a sample of an SEM shooting section, wherein the prepared sample must comprise two paths of a coil A and a coil B; wherein A, B refers to two paths with height difference, which can be observed under microscope;
observing the section under the condition of 50 multiplying power by using SUPERSCAN SS-550 (manufactured by Shimadzu corporation in Japan), adjusting an observation surface (a cutting surface) to be parallel to a SEM display screen, enabling the reverse side of the sample to face upwards, adjusting the coil column of the sample to be horizontal by using the horizontal line of an SS-550 system, and taking and storing a picture of the section of the sample;
randomly selecting two coils on a sample section photo, and making a tangent straight line of the highest point of the coil A; respectively drawing a perpendicular line perpendicular to the tangent line through the highest points of the two adjacent coils, wherein the distance between the two straight lines is the distance L between the adjacent convex parts;
fourthly, repeating the steps I to III, measuring 4 groups of data, and taking the average value as the convex part distance of the invention.
(2) Height of the convex part
Firstly, taking a sample cloth of 5cm multiplied by 5cm, cutting along any transverse line of coils on the surface of the sample cloth to obtain a sample cloth to be measured of 1cm in length multiplied by 0.5cm in width, carrying out gold plating on a cutting surface (namely an observation surface) between two lines of coils, and preparing a sample of an SEM shooting section, wherein the prepared sample must comprise two paths of a coil A and a coil B;
observing the section under the condition of 50 multiplying power by using SUPERSCAN SS-550 (manufactured by Shimadzu corporation in Japan), adjusting an observation surface (a cutting surface) to be parallel to a SEM display screen, enabling the reverse side of the sample to face upwards, adjusting the coil column of the sample to be horizontal by using the horizontal line of an SS-550 system, and taking and storing a picture of the section of the sample;
thirdly, respectively making tangent lines of the highest points of the coil A and the coil B on the cross section of the sample, wherein the distance between the two tangent lines is the height H of the convex part;
fourthly, the steps are repeated, 4 groups of data are measured again, and the average value is taken as the height of the convex part of the invention.
(3) Area of convex part
Arbitrarily sampled 20cm by 20cm swatches 10 were observed using a KEYENCE VR-50003D profilometer. And (3) placing the back surface of the sample cloth at an observation position, adjusting the multiplying power of a microscope to 80 times under a high-power microscope, and performing depth synthesis 3D display on the observation position. The synthesized 3D picture was set with a reference plane (low coil as a reference plane, low coil height = fabric thickness-protrusion height), and calibrated. The "convex" tool in the "volumetric area measurement" was selected to obtain the average surface area of the convex. 10 pieces of sample cloth 10 groups of data, remove two maximum values and two minimum values to obtain the middle 6 values, and take the average value, wherein the obtained average value is the convex area of the invention.
(4) Total fineness of fiber
According to JIS L1013: 2010 standard test.
(5) Coefficient of dynamic friction
Dry state: test the reverse side of the swatch according to the KES FB4 method;
② wet state: 0.3ml of water was dropped on the reverse side of the swatch and the reverse side of the swatch was tested according to the KES FB4 method.
(6) Peeling angle
0.3ml of water is dripped on a transparent plastic plate which is horizontally placed, the reverse side of a 10 cm-by-10 cm sample cloth is contacted and attached with the water, the position of the water drop is positioned at the center of the sample cloth, the sample cloth is waited for 1 minute, the plastic plate starts to rotate anticlockwise when the water fully infiltrates the sample cloth, the sample cloth is separated from the plastic plate, and the rotating angle is recorded, namely the stripping angle. The 3 sets of data were tested and the average was taken as the final result.
Example 1
On a 28G knitting single-side circular knitting machine, weaving by using 70D-68 f-nylon DTY and 20D spandex bare yarns, wherein the weave is a weft plain plating weave, each course coil is formed by nylon DTY and spandex, the thread length ratio between 1 every 1 set course is 1.20, and then the obtained grey cloth is subjected to pretreatment, dyeing processing (2G/L of scouring agent, 90 ℃ of fluorescent dyeing temperature and time and 30 min), and post-finishing processing (10G/L of hydrophilic resin) to obtain the knitted fabric. The properties of the obtained fabric are detailed in table 1.
Example 2
The 70D-68 f-nylon DTY is replaced by the 70D-68 f-nylon DTY and the 40D-34 f-nylon DTY, the nylon yarns with two deniers are alternately woven at intervals, the thread length ratio is adjusted to 1.00, and the knitting fabric is obtained in the same way as the example 1. The properties of the obtained fabric are detailed in table 1.
Example 3
The knitted fabric of the present invention was obtained in the same manner as in example 1 except that 70D-68 f-nylon DTY was replaced with a mixed yarn obtained by combining 70D-68 f-nylon DTY and 40D-34 f-nylon DTY. The properties of the obtained fabric are detailed in table 1.
Example 4
The knitted fabric of the present invention was obtained in the same manner as in example 1 except that 70D-68 f-nylon DTY was replaced with 10D-6 f-nylon DTY. The properties of the obtained fabric are detailed in table 1.
Example 5
The 70D-68 f-nylon DTY is replaced by double 70D-68 f-nylon DTY combined yarns, and the rest is the same as the embodiment 1 to obtain the knitted fabric. The properties of the obtained fabric are detailed in table 1.
Example 6
The knitted fabric of the present invention was obtained in the same manner as in example 1 except that 70D-68 f-nylon DTY was replaced with 40D-36 f-nylon DTY. The properties of the obtained fabric are detailed in table 1.
Example 7
The same procedure as in example 1 was repeated except that spandex was not used, to obtain a knitted fabric of the present invention. The properties of the obtained fabric are detailed in table 1.
Example 8
The thread length ratio was adjusted to 1.80, and the knitted fabric of the present invention was obtained in the same manner as in example 1. The properties of the obtained fabric are detailed in table 1.
Example 9
The thread length ratio was adjusted to 2.20, and the knitted fabric of the present invention was obtained in the same manner as in example 1. The properties of the obtained fabric are detailed in table 1.
Example 10
The knitted fabric of the present invention was obtained by using only 75D-36f-PBT/PET DTY without using 70D-68 f-nylon DTY and 20D bare spandex yarn, and following the same procedure as in example 1. The properties of the obtained fabric are detailed in table 1.
Example 11
The same procedure as in example 2 was repeated except that spandex was not used, to obtain a knitted fabric of the present invention. The properties of the obtained fabric are detailed in table 1.
Underwear, vest, sportswear, T-shirt, pajamas, tights or sportswear made from the concave-convex fabric of examples 1-11.
Comparative example 1
The thread length ratio was adjusted to 1.00, and a knitted fabric was obtained as in example 7. The properties of the obtained fabric are detailed in table 1.
TABLE 1
Figure 909767DEST_PATH_IMAGE001
According to the above table,
(1) in example 9 and example 8, it is understood that, under the same conditions, the smoothness (large dynamic friction coefficient) of the knitted fabric having an uneven structure distribution coefficient of 0.315 obtained by knitting with a cross-to-row linear length ratio of 2.20 is comparable to the adhesiveness (comparable to the peel angle) of the knitted fabric having an uneven structure distribution coefficient of 0.259 obtained by knitting with a cross-to-row linear length ratio of 1.80.
(2) In example 4, as is clear from example 6, under the same conditions, the knitted fabric having an uneven structure distribution coefficient of 0.108 obtained by knitting with a 10D denier nylon had a smaller adhesiveness (a larger peeling angle) than the knitted fabric having an uneven structure distribution coefficient of 0.154 obtained by knitting with a 40D denier nylon, and the both had a similar smoothness (a similar coefficient of dynamic friction).
(3) In example 5, as is clear from example 3, under the same conditions, the smoothness (large dynamic friction coefficient) of the knitted fabric having an uneven structure distribution coefficient of 0.273 obtained by knitting with 140D denier combined yarns was far inferior to that of the knitted fabric having an uneven structure distribution coefficient of 0.245 obtained by knitting with 110D denier combined yarns, and the adhesiveness (small peel angle) was slightly superior to that of the latter.
(4) As is clear from comparative example 1 and example 7, the knitted fabric having an uneven structure distribution coefficient of 0 obtained by knitting with a line length ratio between courses of 1.00 was inferior to the knitted fabric having an uneven structure distribution coefficient of 0.102 obtained by knitting with a line length ratio between courses of 1.20 in the adhesiveness (large peeling angle) and the smoothness of the knitted fabric was equivalent to the smoothness of the knitted fabric (equivalent to the coefficient of dynamic friction) under the same conditions.

Claims (5)

1. The fabric with the concave-convex structure at least comprises a coil A and a coil B, and is characterized in that: the back surface of the fabric is a weft plain stitch with a concave-convex structure, and the distribution coefficient of the concave-convex structure is more than or equal to 0.100, wherein the distribution coefficient of the concave-convex structure = (convex part distance x convex part height)/convex part area.
2. The concavo-convex structured fabric as set forth in claim 1, wherein: the coil A forms a coil row X, the coil B forms a coil row Y, and the ratio of the line length of one coil row X to the line length of one coil row Y is 1.01-2.00.
3. A face fabric with a concavo-convex structure according to claim 1 or 2, wherein: the fineness of the yarns forming the coil A and the coil B is 20-130 deniers.
4. A face fabric with a concavo-convex structure according to claim 1 or 2, wherein: the coil A and the coil B both contain elastic fibers, and the elastic fibers are polyurethane fibers, polybutylene terephthalate fibers, polytrimethylene terephthalate fibers, polybutylene terephthalate/polyethylene terephthalate composite fibers or polytrimethylene terephthalate/polyethylene terephthalate composite fibers.
5. An underwear, a vest, a sportswear, a T-shirt, a pajama, a tights or a sportswear made of the textured fabric of claim 1.
CN201911021416.0A 2019-10-25 2019-10-25 Fabric with concave-convex structure and application thereof Active CN112708990B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006249595A (en) * 2005-03-09 2006-09-21 Teijin Fibers Ltd Knitted fabric and wear little giving wet sense
JP2016094681A (en) * 2014-11-13 2016-05-26 旭化成せんい株式会社 Knitted fabric
CN105986358A (en) * 2015-03-04 2016-10-05 东丽纤维研究所(中国)有限公司 Water-absorbing quick-drying knitted fabric and application thereof
CN107227551A (en) * 2016-03-24 2017-10-03 东丽纤维研究所(中国)有限公司 A kind of two-sided knitting fabric
CN107475880A (en) * 2016-06-08 2017-12-15 东丽纤维研究所(中国)有限公司 One kind insulation water-absorbing fast-drying fabric
CN108239819A (en) * 2016-12-23 2018-07-03 东丽纤维研究所(中国)有限公司 A kind of water-absorbing fast-drying knitting fabric and application thereof
CN208064519U (en) * 2018-03-02 2018-11-09 特步(中国)有限公司 A kind of lower cotton sense T-shirt that skin can be kept dry and comfortable of light weight movement
CN109385737A (en) * 2017-08-10 2019-02-26 东丽纤维研究所(中国)有限公司 A kind of water-absorbing fast-drying knitting fabric

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006249595A (en) * 2005-03-09 2006-09-21 Teijin Fibers Ltd Knitted fabric and wear little giving wet sense
JP2016094681A (en) * 2014-11-13 2016-05-26 旭化成せんい株式会社 Knitted fabric
CN105986358A (en) * 2015-03-04 2016-10-05 东丽纤维研究所(中国)有限公司 Water-absorbing quick-drying knitted fabric and application thereof
US20180116318A1 (en) * 2015-03-04 2018-05-03 Toray Fibers & Textiles Research Laboratories (China) Co., Ltd. Water-absorbent quick-drying knitted fabric and application thereof
CN107227551A (en) * 2016-03-24 2017-10-03 东丽纤维研究所(中国)有限公司 A kind of two-sided knitting fabric
CN107475880A (en) * 2016-06-08 2017-12-15 东丽纤维研究所(中国)有限公司 One kind insulation water-absorbing fast-drying fabric
CN108239819A (en) * 2016-12-23 2018-07-03 东丽纤维研究所(中国)有限公司 A kind of water-absorbing fast-drying knitting fabric and application thereof
CN109385737A (en) * 2017-08-10 2019-02-26 东丽纤维研究所(中国)有限公司 A kind of water-absorbing fast-drying knitting fabric
CN208064519U (en) * 2018-03-02 2018-11-09 特步(中国)有限公司 A kind of lower cotton sense T-shirt that skin can be kept dry and comfortable of light weight movement

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