CN112707139B - Arrangement transmission device of coke oven clay hollow brick - Google Patents
Arrangement transmission device of coke oven clay hollow brick Download PDFInfo
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- CN112707139B CN112707139B CN202110329760.7A CN202110329760A CN112707139B CN 112707139 B CN112707139 B CN 112707139B CN 202110329760 A CN202110329760 A CN 202110329760A CN 112707139 B CN112707139 B CN 112707139B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/68—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
- B65G47/71—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being discharged or distributed to several distinct separate conveyors or to a broader conveyor lane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
Abstract
The invention discloses a finishing and conveying device for coke oven clay hollow bricks, and mainly relates to the field of clay brick conveying. Comprises a main conveyer belt, a first sorting conveyer belt and a second sorting conveyer belt; the feeding ends of the first sorting conveying belt and the second sorting conveying belt are arranged at the feeding end of the main conveying belt, and the conveying directions of the first sorting conveying belt and the second sorting conveying belt are vertical to the main conveying belt; at least one group of arrangement mechanisms and identification mechanisms are sequentially arranged on two sides of the main conveying belt along the conveying direction of the main conveying belt, and the arrangement mechanisms are used for centering the perforated square bricks on the main conveying belt; the recognition mechanism is used for obtaining the placing state of the driving square bricks; the tail end of the main conveying belt is provided with an operating mechanism used for transferring the square bricks on the main conveying belt to the first sorting conveying belt or the second sorting conveying belt according to the placing condition. The invention has the beneficial effects that: the automatic alignment device can automatically adjust the placing state of the brick in the conveying process, automatically align the alignment position, and facilitate the automatic implementation of subsequent stacking.
Description
Technical Field
The invention relates to the field of clay brick conveying, in particular to a finishing and conveying device for coke oven clay hollow bricks.
Background
The hollow square bricks are main basic clay bricks for coke oven main body construction, the application amount of the hollow square bricks in the construction of a coke oven is very large, the hollow square bricks are basic square bricks for coke oven main body construction, the specifications of the hollow square bricks are generally square bricks with square large cavities, and in order to position, a lug and a slot which can be inserted and connected are respectively arranged on the opening edge in the middle. Due to the structural characteristics of the square bricks, the square bricks have certain requirements when being stacked, namely the cavities are inflated, and the lugs and the slots are inflated to be stacked up and down, so that the mode is favorable for reducing the damage rate in the links of stacking, transportation, storage and the like, and the space is saved. However, the stacking requirement also brings unsolvable problems to the automatic stacking realization, namely the problems of the direction and the position of bricks. The existing stacking system can only realize automatic stacking, but the arrangement of the direction and the position of bricks needs manual checking and adjustment one by one, so that the system becomes the bottleneck of limiting the automation of subsequent links.
The hollow square brick is produced in a workshop for several months, and is characterized in that the brick is square in size and large in square cavity, and in order to facilitate the identification of the position and the direction of the building block during construction, a convex block is arranged on one side of an opening of the brick, and a slot for inserting the convex block correspondingly is arranged on the other side of the opening of the brick, so that the brick can be quickly positioned and built in order. So the common characteristics of this kind of hollow square brick are exactly, set up two lugs between two parties of symmetry on square brick open-ended one end terminal surface, and the opposite side that corresponds set up the lug sets up the recess, two relative sides set up spacing inserting structure of piecing together, and two relative sides in addition then do not set up, this square brick that just makes the transmission probably has four kinds of states, four kinds of states are respectively, the lug is placed from top to bottom in the front, the lug is placed from left to right in the front, the recess is placed from top to bottom in the front, the recess is placed from left to right in the front.
The square bricks are large in hollow cavity, so that the square bricks need to be vertically corresponding in stacking storage and transportation, the cavities are vertically stacked, if the cavities are transversely placed, the square bricks are easily crushed, and vertical stacking must ensure that all the square bricks are aligned with the lug grooves and the front and the back of the square bricks. In order to realize automation and high efficiency in the subsequent stacking and packaging link, the square bricks in various placing states must be arranged, so that the limiting lugs and the limiting slots correspond to each other and the directions also correspond to each other. Although an automatic stacking system is introduced in the subsequent packaging and stacking process, the previous arrangement is performed by a large amount of manpower, and the arrangement is not good individually due to the fact that the arrangement is not accurate, so that the implementation of the subsequent whole automatic stacking process is influenced, and the bottleneck of the efficiency and the quality of the whole production line is limited.
Disclosure of Invention
The invention aims to provide a sorting and conveying device for coke oven clay hollow bricks, which can automatically adjust the arrangement state of the brick blocks in the conveying process, automatically align the alignment positions and facilitate the automatic implementation of subsequent stacking.
In order to achieve the purpose, the invention is realized by the following technical scheme:
a sorting and conveying device for coke oven clay hollow bricks is used for conveying square bricks with holes and comprises a main conveying belt, a first sorting conveying belt and a second sorting conveying belt; the feeding ends of the first sorting conveying belt and the second sorting conveying belt are arranged at the discharging end of the main conveying belt, and the conveying directions of the first sorting conveying belt and the second sorting conveying belt are vertical to the main conveying belt;
the tail end of the main conveying belt is provided with an operating mechanism, the operating mechanism is arranged between the first sorting conveying belt and the second sorting conveying belt in the middle, the operating mechanism comprises a fixed base, a rotating table is arranged on the fixed base and driven by a sorting motor, a lifting electric cylinder is arranged on the rotating table, a lifting rod is arranged at the top of the lifting electric cylinder, a control panel is fixed at the top end of the lifting rod, a polished rod capable of sliding matching with the control panel along the length direction of the main conveying belt is arranged on the control panel, a telescopic lead screw parallel to the polished rod is arranged on one side of the polished rod, a telescopic screw matched with the telescopic lead screw is rotatably connected to the control panel, the telescopic screw is driven by a telescopic motor, a connecting plate is fixed at the front end of the polished rod, a rotating shaft driven by a turnover motor is rotatably arranged on the connecting plate, and an X-type support frame, the support frame is used for being inserted into and supported at the diagonal position in the square brick square hole, the initial position of the sorting motor is that the polished rod and the main conveying belt are in the same direction, and the rotation range of the sorting motor comprises the steps of rotating the support frame to the position above the first sorting conveying belt and resetting the support frame, and rotating the support frame to the position above the second sorting conveying belt and resetting the support frame.
The support frame of X type is including fixing the X type pole at axis of rotation both ends, the outer end of X type pole is equipped with the connecting rod, the outer end at the X type pole of homonymy is fixed respectively at the both ends of connecting rod, the rubber sleeve has been cup jointed on the connecting rod, rubber sleeve's inner circle and connecting rod clearance fit, the biggest distance of rubber sleeve outer global suits with the downthehole diagonal's of square brick distance.
The automatic feeding device is characterized in that adding plates are arranged on two sides of the main conveying belt, at least one group of arrangement mechanism and identification mechanism are sequentially arranged on the adding plates along the conveying direction of the main conveying belt, each arrangement mechanism comprises two vertical frames which are symmetrically arranged on two sides of the conveying belt, the bottoms of the vertical frames are fixedly arranged on the adding plates, lifting guide rails and lifting screw rods are arranged on the vertical frames along the vertical direction, lifting screws matched with the lifting screw rods are arranged on the lifting screw rods, lifting slide blocks are matched on the lifting guide rails, lifting platforms are matched on the vertical frames in a lifting mode, and the lifting screws and the lifting slide blocks are fixed on the lifting platforms,
an adjusting guide rail and an adjusting screw rod are arranged on the lifting platform along the horizontal direction, the length direction of the adjusting guide rail is consistent with that of the main conveying belt, an adjusting sliding block is matched on the adjusting guide rail, an adjusting nut is arranged on the adjusting screw rod, the adjusting nut and the adjusting sliding block are both fixed on the adjusting sliding platform,
a swing plate hinged with the adjustment sliding table is arranged on one side, away from the lifting sliding table, of the adjustment sliding table, the swing plate is arranged vertically, the outer side of the swing plate is hinged with the adjustment sliding table through a rotating shaft, an installation window is arranged in the middle of the swing plate, a vertically arranged first installation shaft is arranged in the installation window, a hinge seat is arranged on one side, close to the lifting sliding table, of the adjustment sliding table, a vertical second installation shaft is arranged on the hinge seat, an angle adjustment electric cylinder is rotatably connected to the second installation shaft, and the tail end of a telescopic rod of the angle adjustment electric cylinder is rotatably installed on the first installation shaft;
the swing plate is close to the one end fixed mounting of main conveyer belt and has the mount, rotate side by side on the mount and install driving pulley and driven pulley, the winding has the type friction band of returning of open type between driving pulley and the driven pulley, driving pulley is through installing the motor drive on the mount.
The automatic brick arranging machine comprises a main conveying belt, a plurality of arranging mechanisms, a plurality of identification mechanisms, a plurality of transmitters, a plurality of receivers, a plurality of transmitters and a plurality of receivers, wherein the arranging mechanisms and the identification mechanisms are arranged on the two sides of the main conveying belt in sequence along the conveying direction of the main conveying belt;
the feedback of the signal received by the receiver is 1, and the feedback of the signal which cannot be received by the receiver is 0;
when the feedback of the signals received by the first receiver, the second receiver, the third receiver and the fourth receiver is 1011 in sequence, the sorting motor rotates to rotate the square bricks to the upper part of the second sorting conveying belt;
when the feedback of the signals received by the first receiver, the second receiver, the third receiver and the fourth receiver is 0110 in sequence, the overturning motor rotates 90 degrees, and the sorting motor rotates to rotate the square bricks to the upper part of the second sorting conveying belt;
when the feedback of the signals received by the first receiver, the second receiver, the third receiver and the fourth receiver is 0000 in sequence, the overturning motor rotates 90 degrees clockwise, and the sorting motor rotates to rotate the square bricks to be above the first sorting conveying belt;
when the signal feedback that No. one receiver, No. two receivers, No. three receivers, No. four receivers accepted was 0100 in proper order, the letter sorting motor rotates the square brick and rotates the top to first letter sorting conveyer belt.
The identification mechanism comprises upright posts, the two upright posts are symmetrically arranged on two sides of the main conveying belt, the bottom ends of the upright posts are fixed on the mounting plate, one of the upright posts is sequentially provided with a first transmitter, a second transmitter, a third transmitter and a fourth transmitter from top to bottom, the other upright post is sequentially provided with a first receiver, a second receiver, a third receiver and a fourth receiver from top to bottom, and the height pairs of the first receiver and the first transmitter are used for receiving signals of the first receiver and the second transmitter; the height pair of the second receiver and the second transmitter is applied to receiving signals of the second receiver and the second transmitter; the height pair of the third receiver and the third transmitter is applied to receiving signals of the third receiver and the third transmitter; the height pair of the receiver IV and the transmitter IV is applied to receiving the signals.
Compared with the prior art, the invention has the beneficial effects that:
through the support frame of the X type of this device, can divide the transport of direction with the square brick at the end of main conveyer belt to first letter sorting conveyer belt or second letter sorting conveyer belt, and dash and neatly put the lug and the recess of fragment of brick, make on the first letter sorting conveyer belt foraminiferous square brick of carrying backward be the lug in the front and in both sides, foraminiferous square brick that the mode protected to send backward on the second letter sorting conveyer belt is the lug at the back and in both sides, thereby at first letter sorting conveyer belt, the end of second letter sorting conveyer belt can directly dock automatic pile up neatly system, realize around the fragment of brick and control towards neatly, high efficiency, the accurate bottleneck of having solved the artifical alignment of hollow square brick, unmanned operation provides an indispensable ring for comprehensive automation.
Drawings
Fig. 1 is a top view of the present invention.
Fig. 2 is an overall schematic of the present invention.
Fig. 3 is an overall schematic of the present invention.
Fig. 4 is a partially enlarged view of fig. 1 of the present invention.
Fig. 5 is a partially enlarged view of fig. 2 of the present invention.
Fig. 6 is a partially enlarged view of fig. 3 of the present invention.
FIG. 7 is a schematic view of the collating mechanism of the present invention.
FIG. 8 is a schematic view of the collating mechanism of the present invention.
Reference numerals shown in the drawings:
1. a main conveyor belt; 2. a first sorting conveyor belt; 3. a second sorting conveyor belt; 4. adding a plate; 5. erecting a frame; 6. a lifting guide rail; 7. lifting a screw rod; 8. a lifting platform; 9. adjusting the guide rail; 10. adjusting a lead screw; 11. adjusting the sliding table; 12. a swing plate; 13. a hinged seat; 14. an angle adjustment electric cylinder; 15. a fixed mount; 16. a friction belt; 17. erecting a rod; 18. a first transmitter; 19. a second emitter; 20. a third emitter; 21. a fourth emitter; 22. a fixed base; 23. a rotating table; 24. a lifting electric cylinder; 25. a lifting rod; 26. a control panel; 27. a polish rod; 28. a telescopic screw; 29. a telescopic lead screw; 30. a driven gear; 31. a transmission gear; 32. a telescopic motor; 33. a connecting plate; 34. a rotating shaft; 35. turning over a motor; 36. an X-shaped rod; 37. a connecting rod; 38. a rubber sleeve; 39. a support frame.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and these equivalents also fall within the scope of the present application.
The instruments, reagents, materials and the like used in the following examples are conventional instruments, reagents, materials and the like in the prior art and are commercially available in a normal manner unless otherwise specified. Unless otherwise specified, the experimental methods, detection methods, and the like described in the following examples are conventional experimental methods, detection methods, and the like in the prior art.
Example (b): arrangement transmission device of coke oven clay hollow brick
As shown in fig. 1 to 8, the apparatus includes a main conveyor belt 1, a first sorting conveyor belt 2, and a second sorting conveyor belt 3;
according to direction of delivery's order, the independent conveyer belt 1 of clay brick is carried to first letter sorting conveyer belt 2 and second letter sorting conveyer belt 3, the end of coming material (the initiating terminal) of first letter sorting conveyer belt 2 and second letter sorting conveyer belt 3 sets up in the end of going material (the tail end) of main conveyer belt 1, and in this example, first letter sorting conveyer belt 2 and second letter sorting conveyer belt 3 are relative main conveyer belt 1 symmetry and perpendicular to make main conveyer belt 1, first letter sorting conveyer belt 2, second letter sorting conveyer belt 3 be the distribution of type of dogging.
The main conveying belt 1 is sequentially provided with an arranging mechanism, an identifying mechanism and an operating mechanism along the conveying direction.
The bilateral symmetry fixed mounting of main conveyer belt 1 has additional dress board 4, arrangement mechanism, recognition mechanism set up on additional dress board 4.
At least one pair of arrangement mechanisms is arranged, and a plurality of groups can be arranged for improving the arrangement effect.
The arrangement mechanism includes that two relative symmetries set up grudging post 5 in the conveyer belt both sides, the bottom fixed mounting of grudging post 5 is on installing board 4 additional, install two elevating guide 6 along vertical direction on the grudging post 5, elevating guide 6 sets up side by side, two be equipped with lifting screw 7 between the elevating guide 6, set up on the lifting screw 7 rather than the complex lifting screw, the cooperation has the lift slider on the elevating guide 6, 5 rising and falling cooperations of grudging post have elevating platform 8, lifting screw and lifting slider all fix on elevating platform 8 for the height of the relative main conveyer belt 1 of control elevating platform 8. The height is not adjusted frequently, and a batch of brick material is applied with a height parameter for a long time, so that manual adjustment is set.
A horizontally extending adjusting guide rail 9 is fixed on the lifting platform 8, and the length direction of the adjusting guide rail 9 is consistent with the length direction of the main conveying belt 1. The adjustable sliding table is characterized in that the adjusting guide rails 9 are arranged in parallel up and down, the adjusting sliding blocks are matched on the adjusting guide rails 9, vertical plates are arranged at one ends, away from the lifting table 8, of the adjusting guide rails 9, adjusting lead screws 10 are arranged between the adjusting guide rails 9, the adjusting lead screws 10 are rotatably connected with the vertical rods 17, adjusting nuts are arranged on the adjusting lead screws 10, the adjusting nuts and the adjusting sliding blocks are fixed on the adjusting sliding table 11, and the adjusting sliding table 11 is also manually adjusted for the same reason.
One side that lift slip table was kept away from to adjustment slip table 11 is equipped with rather than articulated swinging plate 12, swinging plate 12 sets up upright, the outside of swinging plate 12 is articulated through the pivot with adjustment slip table 11, the middle part of swinging plate 12 is equipped with the installation window, be equipped with the first installation axle that sets up upright in the installation window, one side that is close to lift slip table on the adjustment slip table 11 is equipped with articulated seat 13, be equipped with upright second installation axle on articulated seat 13, the epaxial swivelling joint of second installation has angle adjustment electric cylinder 14, the terminal rotatable installation of the telescopic link of angle adjustment electric cylinder 14 is on first installation axle, through angle adjustment electric cylinder 14's flexible control, can change the articulated angle of swing plate 12 relative adjustment slip table 11 to obtain different arrangement angles.
Simultaneously, through the swing angle of control swing board 12, make the relative rear end of front end (the end of coming material) of swing board 12 keep away from main conveyer belt 1 to the friction band 16 that makes to be located main conveyer belt 1 both sides is the horn mouth structure, is convenient for put between two friction bands 16 that also can be smooth of uneven fragment of brick through bigger opening, and the while is put the fragment of brick through 16 rear ends in the middle of the friction band.
In view of the possibility of providing multiple sets of collating mechanisms, the flare near the incoming material direction can be made larger, but the distance between the rear ends of the two friction belts 16 of the last set of collating mechanisms is adapted to the width of the brick. Therefore, clay bricks passing through the two friction belts 16 can be arranged in the center relative to the main conveying belt 1, and the finishing effect is good.
The identification mechanism is arranged behind the last group of sorting mechanisms along the conveying direction of the main conveying belt 1, the identification mechanism comprises upright posts 17, the upright posts 17 are two and symmetrically arranged on two sides of the main conveying belt 1, the bottom ends of the upright posts 17 are fixed on the mounting plate 4, one of the upright posts 17 is sequentially provided with a first transmitter 18, a second transmitter 19, a third transmitter 20 and a fourth transmitter 21 from top to bottom, the other upright post 17 is sequentially provided with a first receiver, a second receiver, a third receiver and a fourth receiver from top to bottom, and the height pairs of the first receiver and the first transmitter 18 are used for receiving signals of the first receiver and the second receiver; the height pair of the receiver two and the transmitter two 19 is applied to receive the signals; the height pair of the receiver # three and the transmitter # three 20 is applied to receive the signals thereof; the height pair of the receiver number four and the transmitter number four 21 is applied to receive the signals thereof.
The first emitter 18 corresponds to the height of the upper edge of the square brick (not lower than the height of the inner wall of the cavity of the square brick), the fourth emitter 21 corresponds to the height of the lower edge of the square brick (not higher than the height of the inner wall of the cavity of the square brick), and the second emitter 19 corresponds to the middle position of the square brick. The third emitter 20 is arranged between the second emitter 19 and the fourth emitter 21.
The transmitter and the receiver are both an infrared transmitter and an infrared receiver of the same type, and the receiver is used for receiving an infrared light signal sent by the transmitter, so that whether an object blocks between the transmitter and the receiver is determined, namely whether bricks pass through the receiver, and the placing condition of the bricks is quickly judged through the positions corresponding to the upper probe and the lower probe. The above transmitter is schematically described as follows:
the emitter emits infrared signals, the receiver receives signals which indicate that no object passes through the conveyor belt, and the signal feedback is 1;
when the square brick passes through the signal of the blocking light path, the receiver cannot receive the signal and feeds back the signal to be 0;
the front side of square brick is close pole setting 17 to when cutting the light path signal, because the locating position of square brick is different, and make its front side end different to the cutting condition of the signal of four transmitter launches, thereby the transport state of rapid judgement square brick, its cutting condition and square brick state are as follows in detail:
through the signal combination, the front and back directions of the square bricks and the positions of the limiting slots can be judged rapidly, and the square bricks and the limiting slots are arranged left and right or up and down for guiding subsequent operation.
The operating mechanism is arranged between the three conveying belts, the operating mechanism is arranged at the tail end of the main conveying belt 1, and the first sorting conveying belt 2 and the second sorting conveying belt 3 are symmetrically arranged on two sides of the operating mechanism respectively.
Operating device includes unable adjustment base 22, be equipped with on unable adjustment base 22 and rotate platform 23, rotate platform 23 and unable adjustment base 22 normal running fit and through the drive of letter sorting motor, the letter sorting motor is used for clockwise or anticlockwise rotation 90 degrees.
The coaxial lift electric cylinder 24 that is equipped with in the middle on the revolving stage 23, the top of lift electric cylinder 24 is equipped with rather than complex lifter 25, control panel 26 is installed on the top of lifter 25, be equipped with rather than sliding fit's polished rod 27 on the control panel 26, polished rod 27's slip direction is unanimous with the length direction of main conveyer belt 1, still be equipped with flexible screw 28 on the control panel 26, flexible screw 28 endotheca cooperation has flexible lead screw 29, flexible screw 28 and control panel 26 normal running fit, and be fixed with coaxial driven gear 30 on the flexible screw 28, be equipped with on the mounting panel with driven gear 30 meshed drive gear 31, drive gear 31 rotates through pivot and mounting panel and is connected and installs flexible motor 32 in its pivot.
The approach and the distance of the polish rod 27 with respect to the end of the main conveyor belt 1 can be controlled by the telescopic motor 32, the lift cylinder 24 can be lifted or lowered, the direction of oscillation of the polish rod 27 can be controlled by the sorting motor, which rotates clockwise to turn the polish rod 27 above the second sorting conveyor belt 3, and rotates counterclockwise to turn the polish rod 27 above the first sorting conveyor belt 2. Through the cooperation of above-mentioned structure, realize moving the function on first letter sorting conveyer belt 2 or the second letter sorting conveyer belt 3 on the autonomic conveyer belt 1 of square brick.
One end of the polished rod 27 close to the main conveyor belt 1 is provided with a connecting plate 33, the connecting plate 33 is provided with a rotating shaft 34, the rotating shaft 34 is driven by a turnover motor 35 installed on the connecting plate 33, and the turnover motor 35 is used for driving the rotating shaft 34 to rotate 90 degrees in an oriented manner (always keeping clockwise or anticlockwise). The two ends of the rotating shaft 34 are fixedly connected with X-shaped rods 36 respectively, connecting rods 37 are arranged at the outer ends of the X-shaped rods 36, the two ends of each connecting rod 37 are fixed at the outer ends of the X-shaped rods 36 on the same side respectively, rubber sleeves 38 are sleeved on the connecting rods 37, inner rings of the rubber sleeves 38 are in clearance fit with the connecting rods 37, the maximum distance of the outer peripheral surfaces of the rubber sleeves 38 is matched with the distance of diagonal lines in holes of square bricks, the X-shaped rods 36 support the four rubber sleeves 38 to form support frames 39 which can be inserted into the holes of the square bricks and supported at the four corners of the square inner cavities, after the support frames 39 are inserted into the holes of the square bricks, the rotation, the lifting, the falling and the moving of the square bricks can be realized, and the operation method of the identification mechanism and the:
when the square bricks are conveyed to the rear end one by the main conveying belt 1, the centering effect is realized one by the centering mechanism, so that the end faces of the square bricks can be kept parallel to the transmission path of infrared light in subsequent identification, and the supporting frame 39 can be smoothly inserted into the inner hole of the square brick.
When the feedback of the signals received by the first receiver, the second receiver, the third receiver and the fourth receiver is 1011 in sequence, the telescopic motor 32 drives the telescopic screw 29 to approach the main conveyor belt 1, after the support frame 39 is inserted into the square brick square hole, the lifting electric cylinder 24 is lifted, the sorting motor rotates clockwise 90 degrees to rotate the square bricks to the upper part of the second sorting conveyor belt 3, the lifting electric cylinder 24 is lowered to make the square bricks fall on the second sorting conveyor belt 3, and the support frame 39 retracts away from the square bricks, so that the square bricks with the convex blocks in front are sorted on the second sorting conveyor belt 3 in a state that the convex blocks are in the left and right;
when the feedback of the signals received by the first receiver, the second receiver, the third receiver and the fourth receiver is 0110 in sequence, the telescopic motor 32 drives the telescopic screw 29 to approach the main conveyor belt 1, after the support frame 39 is inserted into the square brick square hole, the lifting electric cylinder 24 is lifted, the turnover motor 35 rotates clockwise by 90 degrees, the sorting motor rotates clockwise by 90 degrees to rotate the square brick to the upper part of the second sorting conveyor belt 3, the lifting electric cylinder 24 descends to enable the square brick to fall on the second sorting conveyor belt 3, and the support frame 39 retracts away from the square brick to enable the square brick with the front lug to be sorted on the second sorting conveyor belt 3 in a left-right state of the lug;
when the feedback of the signals received by the first receiver, the second receiver, the third receiver and the fourth receiver is 0000 in sequence, the telescopic motor 32 drives the telescopic screw 29 to approach the main conveyor belt 1, after the support frame 39 is inserted into the square brick square hole, the lifting electric cylinder 24 is lifted, the overturning motor 35 rotates 90 degrees clockwise, the sorting motor rotates 90 degrees counterclockwise to rotate the square brick above the first sorting conveyor belt 2, the lifting electric cylinder 24 descends to enable the square brick to fall on the first sorting conveyor belt 2, and the support frame 39 retracts away from the square brick, so that the square brick behind the lug is sorted on the first sorting conveyor belt 2 in a left-right state of the lug;
when the feedback of the signals received by the first receiver, the second receiver, the third receiver and the fourth receiver is 0100 in sequence, the telescopic motor 32 drives the telescopic screw 29 to approach the main conveyor belt 1, after the support frame 39 is inserted into the square brick square hole, the lifting electric cylinder 24 is lifted, the sorting motor rotates 90 degrees anticlockwise to rotate the square bricks to the upper side of the first sorting conveyor belt 2, the lifting electric cylinder 24 is lowered to enable the square bricks to fall on the first sorting conveyor belt 2, and the support frame 39 retracts away from the square bricks, so that the square bricks with the convex blocks behind are arranged on the first sorting conveyor belt 2 in a left-right state;
through the arrangement operation, can be so that the foraminiferous square brick that carries backward on first letter sorting conveyer belt 2 is the lug in the front and in both sides, foraminiferous square brick that the mode protected to send backward on the second letter sorting conveyer belt 3 is the lug at the back and in both sides to at first letter sorting conveyer belt 2, the automatic pile up neatly system of terminal direct butt joint of second letter sorting conveyer belt 3, realize the fragment of brick around and control towards neat, the bottleneck of the artifical alignment of hollow square brick of high-efficient, accurate solution, unmanned operation provides an indispensable ring for comprehensive automation.
Claims (5)
1. A sorting and conveying device for coke oven clay hollow bricks is used for conveying square bricks with holes and is characterized by comprising a main conveying belt, a first sorting conveying belt and a second sorting conveying belt; the feeding ends of the first sorting conveying belt and the second sorting conveying belt are arranged at the discharging end of the main conveying belt, and the conveying directions of the first sorting conveying belt and the second sorting conveying belt are vertical to the main conveying belt;
the tail end of the main conveying belt is provided with an operating mechanism, the operating mechanism is arranged between the first sorting conveying belt and the second sorting conveying belt in the middle, the operating mechanism comprises a fixed base, a rotating table is arranged on the fixed base and driven by a sorting motor, a lifting electric cylinder is arranged on the rotating table, a lifting rod is arranged at the top of the lifting electric cylinder, a control panel is fixed at the top end of the lifting rod, a polished rod capable of being in sliding fit with the control panel along the length direction of the main conveying belt is arranged on the control panel, a telescopic lead screw parallel to the polished rod is arranged on one side of the polished rod, a telescopic screw matched with the telescopic lead screw is rotatably connected to the control panel, the telescopic screw is driven by a telescopic motor, a connecting plate is fixed at the front end of the polished rod, a rotating shaft driven by a turnover motor is rotatably arranged on the connecting plate, and an X-type support, the support frame is used for being inserted into and supported at the diagonal position in the square brick square hole, the initial position of the sorting motor is that the polished rod and the main conveying belt are in the same direction, and the rotation range of the sorting motor comprises the steps of rotating the support frame to the position above the first sorting conveying belt and resetting the support frame, and rotating the support frame to the position above the second sorting conveying belt and resetting the support frame.
2. The arrangement and transmission device for the coke oven clay hollow bricks as claimed in claim 1, wherein the X-shaped support frame comprises X-shaped rods fixed at two ends of a rotating shaft, a connecting rod is arranged at the outer end of each X-shaped rod, two ends of each connecting rod are respectively fixed at the outer ends of the X-shaped rods at the same side, a rubber sleeve is sleeved on each connecting rod, the inner ring of each rubber sleeve is in clearance fit with the corresponding connecting rod, and the maximum distance between the outer peripheral surface of each rubber sleeve and the distance between the diagonals in the holes of the square bricks are matched.
3. The arrangement and transmission device for the coke oven clay hollow bricks according to claim 1, wherein the two sides of the main conveyor belt are provided with additional plates, the additional plates are sequentially provided with at least one arrangement mechanism and a recognition mechanism along the conveying direction of the main conveyor belt, the arrangement mechanism comprises two vertical frames which are oppositely and symmetrically arranged at the two sides of the conveyor belt, the bottoms of the vertical frames are fixedly arranged on the additional plates, the vertical frames are provided with a lifting guide rail and a lifting screw rod along the vertical direction, the lifting screw rod is provided with a lifting screw nut matched with the lifting screw rod, the lifting guide rail is matched with a lifting slide block, the vertical frames are matched with a lifting platform in a lifting way, and the lifting screw nut and the lifting slide block are both fixed on the lifting platform,
an adjusting guide rail and an adjusting screw rod are arranged on the lifting platform along the horizontal direction, the length direction of the adjusting guide rail is consistent with that of the main conveying belt, an adjusting sliding block is matched on the adjusting guide rail, an adjusting nut is arranged on the adjusting screw rod, the adjusting nut and the adjusting sliding block are both fixed on the adjusting sliding platform,
a swing plate hinged with the adjustment sliding table is arranged on one side, away from the lifting sliding table, of the adjustment sliding table, the swing plate is arranged vertically, the outer side of the swing plate is hinged with the adjustment sliding table through a rotating shaft, an installation window is arranged in the middle of the swing plate, a vertically arranged first installation shaft is arranged in the installation window, a hinge seat is arranged on one side, close to the lifting sliding table, of the adjustment sliding table, a vertical second installation shaft is arranged on the hinge seat, an angle adjustment electric cylinder is rotatably connected to the second installation shaft, and the tail end of a telescopic rod of the angle adjustment electric cylinder is rotatably installed on the first installation shaft;
the swing plate is close to the one end fixed mounting of main conveyer belt and has the mount, rotate side by side on the mount and install driving pulley and driven pulley, the winding has the type friction band of returning of open type between driving pulley and the driven pulley, driving pulley is through installing the motor drive on the mount.
4. The tidying and conveying device for coke oven clay hollow bricks according to claim 1, the two sides of the main conveying belt are provided with additional plates, at least one group of arrangement mechanism and identification mechanism are sequentially arranged on the additional plates along the conveying direction of the main conveying belt, the identification mechanism comprises a first transmitter and a first receiver, a second transmitter and a second receiver, a third transmitter and a third receiver, a fourth transmitter and a fourth receiver which are symmetrically arranged at two sides of the main conveying belt and are used in a matching way, the first emitter, the second emitter, the third emitter and the fourth emitter are flushed up and down, the first emitter corresponds to the upper brick wall of the square brick, the fourth emitter corresponds to the lower brick wall of the square brick, the second emitter corresponds to the middle position of the square brick, and the third emitter is arranged between the second emitter and the fourth emitter;
the feedback of the signal received by the receiver is 1, and the feedback of the signal which cannot be received by the receiver is 0;
when the feedback of the signals received by the first receiver, the second receiver, the third receiver and the fourth receiver is 1011 in sequence, the sorting motor rotates to rotate the square bricks to the upper part of the second sorting conveying belt;
when the feedback of the signals received by the first receiver, the second receiver, the third receiver and the fourth receiver is 0110 in sequence, the overturning motor rotates 90 degrees, and the sorting motor rotates to rotate the square bricks to the upper part of the second sorting conveying belt;
when the feedback of the signals received by the first receiver, the second receiver, the third receiver and the fourth receiver is 0000 in sequence, the overturning motor rotates 90 degrees clockwise, and the sorting motor rotates to rotate the square bricks to be above the first sorting conveying belt;
when the signal feedback that No. one receiver, No. two receivers, No. three receivers, No. four receivers accepted was 0100 in proper order, the letter sorting motor rotates the square brick and rotates the top to first letter sorting conveyer belt.
5. The arrangement and transmission device for the coke oven clay hollow bricks as claimed in claim 4, wherein the identification mechanism comprises two vertical rods symmetrically arranged at two sides of the main conveyor belt, the bottom ends of the vertical rods are fixed on the installation plate, one vertical rod is provided with a first transmitter, a second transmitter, a third transmitter and a fourth transmitter sequentially from top to bottom, the other vertical rod is provided with a first receiver, a second receiver, a third receiver and a fourth receiver sequentially from top to bottom, and the height pairs of the first receiver and the first transmitter are applied to receiving signals of the first receiver and the second receiver; the height pair of the second receiver and the second transmitter is applied to receiving signals of the second receiver and the second transmitter; the height pair of the third receiver and the third transmitter is applied to receiving signals of the third receiver and the third transmitter; the height pair of the receiver IV and the transmitter IV is applied to receiving the signals.
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| CN202110329760.7A CN112707139B (en) | 2021-03-29 | 2021-03-29 | Arrangement transmission device of coke oven clay hollow brick |
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| CN112707139B true CN112707139B (en) | 2021-07-02 |
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| DE29700711U1 (en) * | 1997-01-16 | 1997-03-13 | Kies Und Betonwerk Hetzlinshof | Device for sorting stones |
| JP2000334623A (en) * | 1999-05-25 | 2000-12-05 | Kayaba Ind Co Ltd | Parts aligner |
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