Disclosure of Invention
The invention provides a pre-charging system, which aims to solve the problems that in the prior art, when an alternating-current charging pile is charged, the relay is adhered due to direct closing of a main relay, and the service life of the relay is greatly shortened.
The invention adopts the technical scheme that:
a precharge system comprising a vehicle terminal and a main relay, the vehicle terminal being connected to an output terminal of the main relay, further comprising:
a control unit controlling the operation of the main relay and the precharge switching unit;
And the output end of the precharge switching unit is connected with the vehicle end, the precharge switching unit precharges the vehicle end in advance before the main relay is closed, and when the voltage value of the capacitor of the vehicle end reaches a constant value, the precharge switching unit stops working.
Further, the pre-charging system comprises an alternating voltage sampling unit, and the alternating voltage sampling unit is respectively connected with the pre-charging switching unit and the power supply end.
Further, the precharge switching unit comprises a single-blade double-placed relay K1, a double-blade single-placed relay K2 and a single-blade single-placed relay K3, wherein a third end of the single-blade double-placed relay K1 is connected with a power end, a fourth end of the single-blade double-placed relay K1 is connected with a fifth end of the double-blade single-placed relay K2, a sixth end of the double-blade single-placed relay K2 and a fourth end of the double-blade single-placed relay K2 are connected with a vehicle end, a third end of the double-blade single-placed relay K2 is connected with a fourth end of the single-blade single-placed relay K3, and a third end of the single-blade single-placed relay K3 is connected with a fifth end of the single-blade double-placed relay K1.
Further, the precharge switching unit further includes a rectifier bridge, the fourth end of the single-pole double-placed relay K1 is connected to the fifth end of the double-pole single-placed relay K2 through a diode D1 in the rectifier bridge, and the third end of the double-pole single-placed relay K2 is connected to the fourth end of the single-pole single-placed relay K3 through a diode D3 in the rectifier bridge.
Further, the pre-charging system further comprises a voltage transformer, and the third end of the single-pole double-relay K1 is connected with a power end through the voltage sensor.
Further, when the precharge switching unit does not work, the third end of the single-pole double-placed relay K1 is connected with the fifth end of the single-pole double-placed relay K1, the double-pole single-placed relay K2 and the single-pole single-placed relay K3 are disconnected, when the precharge switching unit works, the third end of the single-pole double-placed relay K1 is connected with the fourth end of the single-pole double-placed relay K1, and the double-pole single-placed relay K2 and the single-pole single-placed relay K3 are closed.
The invention provides a pre-charging method for solving the problems that in the prior art, when an alternating-current charging pile is charged, a main relay is directly closed to cause adhesion of the relay, and the service life of the relay is greatly shortened.
A method of pre-charging, comprising:
When a charging signal is obtained, a third end of the single-knife double-set relay K1 is controlled to be connected with a fifth end of the single-knife double-set relay K1, and the double-knife single-set relay K2 and the single-knife single-set relay K3 are closed;
Acquiring an alternating voltage sampling value;
when the voltage values of the two ends of the sampling resistor R1 are a constant value within the set range, judging whether the voltage values of the two ends of the sampling resistor R1 are within the set range or not;
acquiring a main loop alternating current voltage value;
judging whether the direction of the alternating voltage of the main loop is consistent with the voltage direction of the capacitor at the vehicle end;
if the voltage values of the two ends of the sampling resistor R1 are in the set range and the direction of the alternating voltage of the main loop is consistent with the voltage direction of the capacitor at the vehicle end, the third end of the single-knife double-placed relay K1 is controlled to disconnect the fifth end of the single-knife double-placed relay K1, and the double-knife single-placed relay K2 and the single-knife single-placed relay K3 are controlled to disconnect and allow the main relay to be closed.
Further, the calculation formula of the voltage value setting range at the two ends of the sampling resistor R1 is as follows:
Ub=(Ua*R1)/(R1+Rx),
wherein Ub is the calculated voltage value at two ends of the sampling resistor R1, ua is the voltage value of the power supply end, R1 is the sampling resistor, rx is the discharge resistor of the vehicle end, and Rx is 51KΩ -2 MΩ.
Further, if the voltage value of the two ends of the sampling resistor R1 is within the set range, the direction of the main circuit ac voltage is not consistent with the direction of the vehicle end capacitor voltage, and when the direction of the main circuit ac voltage is consistent with the direction of the vehicle end capacitor voltage, the main relay is closed.
The invention provides a pre-charging module, which aims to solve the problems that in the prior art, when an alternating-current charging pile is charged, the relay is adhered due to direct closing of a main relay, and the service life of the relay is greatly shortened.
A precharge module comprising:
The acquisition unit is used for acquiring a charging signal and an alternating current voltage sampling value;
the judging unit is used for judging whether the voltage values of the two ends of the sampling resistor R1 are within a set range or not and judging whether the direction of the alternating current voltage of the main loop is consistent with the direction of the voltage of the capacitor at the vehicle end or not when the voltage values of the two ends of the sampling resistor R1 are within the set range;
The control unit controls the third end of the single-blade double-placed relay K1 to be connected with the fifth end of the single-blade double-placed relay K1 when a charging signal is obtained, the double-blade single-placed relay K2 and the single-blade single-placed relay K3 are closed, and controls the third end of the single-blade double-placed relay K1 to disconnect the fifth end of the single-blade double-placed relay K1 and the double-blade single-placed relay K2 and the single-blade single-placed relay K3 to be disconnected and allow the main relay to be closed when the voltage value of the two ends of the sampling resistor R1 is in a set range and the alternating voltage direction of the main loop is consistent with the voltage direction of the capacitor at the vehicle end.
Compared with the prior art, the invention has the beneficial effects that:
the precharge system provided by the invention comprises a control unit and a precharge switching unit, wherein the control unit controls the main relay and the precharge switching unit to work, the precharge switching unit is used for precharging the vehicle-end capacitor before the main relay is closed, when the voltage value of the vehicle-end capacitor reaches a constant value, the precharge switching unit stops working, and then the main relay is closed to charge the vehicle-end.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
Fig. 1 shows a schematic block diagram of a precharge system provided by an embodiment of the present invention, where the precharge system includes a vehicle end and a main relay, the vehicle end is connected to an output end of the main relay, and the precharge system further includes a control unit and a precharge switching unit, where the control unit controls the main relay and the precharge switching unit to operate, the output end of the precharge switching unit is connected to the vehicle end, the precharge switching unit precharges the vehicle end in advance before closing the main relay, when a voltage value of a capacitor of the vehicle end reaches a constant value, the precharge switching unit performs precharge on the capacitor of the vehicle end, when the voltage value of the capacitor of the vehicle end reaches the constant value, the precharge switching unit stops operating, the main relay is closed, charges an electric vehicle, and at this time, the capacitor of the vehicle end does not generate a large impact current, and does not cause adhesion of the relay, thereby prolonging a service time of the relay.
It should be noted that, in this embodiment, the constant value is not a constant value, and for electric vehicles of an unable type, the voltage values of the vehicle end capacitor are different, and the fact that the voltage value of the vehicle end capacitor reaches the constant value refers to the voltage values of the two ends of the capacitor of a certain vehicle type after the charging is completed.
Further, the precharge system includes an ac voltage sampling unit, where the ac voltage collecting unit is connected to the precharge switching unit and the power supply terminal, and the embodiment collects the capacitance voltage value of the vehicle terminal and the voltage value of the power supply terminal through the ac voltage collecting unit, and transmits the collected voltage value to the control unit.
Further, as shown in fig. 2, the precharge switching unit includes a single-pole double-pole relay K1, a rectifier bridge, a double-pole single-pole relay K2, and a single-pole relay K3, wherein the third end of the single-pole double-pole relay K1 is connected to a power supply end, the fourth end of the single-pole double-pole relay K1 is connected to an anode of a diode D1 in the rectifier bridge, the fifth end of the single-pole double-pole relay K1 is connected to the third end of the single-pole relay K3, the fourth end of the single-pole relay K3 is connected to a cathode of a diode D3 in the rectifier bridge, the cathode of the diode D1 in the rectifier bridge is connected to the fifth end of the double-pole single-pole relay K2, the sixth end of the double-pole single-pole relay K2 and the fourth end of the double-pole single-relay K2 are connected to a vehicle end, and the anode of the diode D3 in the rectifier bridge is connected to the third end of the double-pole single-pole relay K2.
Specifically, as shown in fig. 2, when charging is required, the control unit drives the third end of the single-pole double-placed relay K1 to be connected with the fourth end, the double-pole single-placed relay K2 and the single-pole single-placed relay K3 are closed, at this time, alternating current is output to the vehicle end through the voltage sensor after passing through the rectifier bridge, and the capacitor of the vehicle end is precharged;
When the precharge is finished, the control unit drives the third end of the single-blade double-set relay K1 to be connected with the fifth end, the double-blade single-set relay K2 and the single-blade single-set relay K3 are disconnected, and the power end does not precharge the vehicle end any more.
Further, the pre-charging system further comprises a voltage transformer, the third end of the single-pole double-relay K1 is connected with a power end through the voltage sensor, and the alternating voltage is converted into low voltage through the voltage transformer, so that the vehicle-end capacitor can be conveniently charged.
The present embodiment also provides a precharge method, to which the above precharge system is applied, specifically, the precharge method includes:
When a charging signal is obtained, a third end of the single-knife double-set relay K1 is controlled to be connected with a fifth end of the single-knife double-set relay K1, and the double-knife single-set relay K2 and the single-knife single-set relay K3 are closed;
obtaining voltage values of two ends of a sampling resistor R1;
When the voltage values of the two ends of the sampling resistor R1 are a constant value within a set range, judging whether the voltage values of the two ends of the sampling resistor R1 are within the set range or not;
acquiring a main loop alternating current voltage value;
judging whether the direction of the alternating voltage of the main loop is consistent with the voltage direction of the capacitor at the vehicle end;
if the voltage values of the two ends of the sampling resistor R1 are in the set range and the direction of the alternating voltage of the main loop is consistent with the voltage direction of the capacitor at the vehicle end, the third end of the single-knife double-placed relay K1 is controlled to disconnect the fifth end of the single-knife double-placed relay K1, and the double-knife single-placed relay K2 and the single-knife single-placed relay K3 are controlled to disconnect and allow the main relay to be closed.
Further, the calculation formula of the voltage value setting range at the two ends of the sampling resistor R1 is as follows:
Ub=(Ua*R1)/(R1+Rx),
wherein Ub is the calculated voltage value at two ends of the sampling resistor R1, ua is the voltage value of the power supply end, R1 is the sampling resistor, rx is the discharge resistor of the vehicle end, and Rx is 51KΩ -2 MΩ.
It should be noted that, the resistances of the discharge resistors Rx at the vehicle ends of different types of vehicles are different, so after the discharge resistors at the vehicle ends of a plurality of electric vehicles on the market are collected in this embodiment, the value range of Rx is 51kΩ -2 mΩ, and therefore, the reasonable range of the voltage values at the two ends of the sampling resistor R1 can be obtained by substituting the value range of the discharge resistor Rx at the vehicle end according to the above calculation formula.
Further, if the voltage value of the two ends of the sampling resistor R1 is within the set range, the direction of the main circuit ac voltage is not consistent with the direction of the vehicle end capacitor voltage, and when the direction of the main circuit ac voltage is consistent with the direction of the vehicle end capacitor voltage, the main relay is closed.
The present embodiment also provides a precharge module, to which the above precharge system is applied, specifically, the precharge module includes:
The acquisition unit is used for acquiring a charging signal and an alternating current voltage sampling value;
The judging unit is used for judging whether the voltage values of the two ends of the sampling resistor R1 are in a set range or not and judging whether the direction of the alternating current voltage of the main loop is consistent with the direction of the voltage of the capacitor at the vehicle end or not when the voltage values of the two ends of the sampling resistor R1 are in a constant value in the set range;
The control unit controls the third end of the single-blade double-placed relay K1 to be connected with the fifth end of the single-blade double-placed relay K1 when a charging signal is obtained, the double-blade single-placed relay K2 and the single-blade single-placed relay K3 are closed, and controls the third end of the single-blade double-placed relay K1 to disconnect the fifth end of the single-blade double-placed relay K1 and the double-blade single-placed relay K2 and the single-blade single-placed relay K3 to be disconnected and allow the main relay to be closed when the voltage value of the two ends of the sampling resistor R1 is in a set range and the alternating voltage direction of the main loop is consistent with the voltage direction of the capacitor at the vehicle end.
In summary, the precharge system provided in this embodiment precharges the vehicle-end capacitor through the precharge switching unit before closing the main relay, and when the voltage value of the vehicle-end capacitor reaches a constant value, the precharge switching unit stops working, and then the main relay is closed to charge the vehicle-end, the invention solves the problem of directly closing the main relay, because the vehicle-end capacitor exists, the contact of the relay is accelerated to carbonize by the impulse current at the closing moment, which leads to the problem of adhesion of the relay, the invention can prolong the service life of the main relay, in addition, the invention has small space and low cost, only needs to add 3 small relays and one rectifier bridge, and can be welded on the circuit board, thereby greatly saving the space of the charging pile.
Any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and further implementations are included within the scope of the preferred embodiment of the present invention in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present invention.
Those of ordinary skill in the art will appreciate that all or part of the steps carried out in the method of the above-described embodiments may be implemented by a program to instruct related hardware, and the program may be stored in a computer readable storage medium, where the program when executed includes one or a combination of the steps of the method embodiments.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above examples are only illustrative of the preferred embodiments of the present invention and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art to the technical solution of the present invention should fall within the scope of protection defined by the claims of the present invention without departing from the spirit of the design of the present invention.