CN112706557A - Transparent cloisonne-type plant specimen handicraft manufacturing process - Google Patents
Transparent cloisonne-type plant specimen handicraft manufacturing process Download PDFInfo
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- CN112706557A CN112706557A CN202011462705.7A CN202011462705A CN112706557A CN 112706557 A CN112706557 A CN 112706557A CN 202011462705 A CN202011462705 A CN 202011462705A CN 112706557 A CN112706557 A CN 112706557A
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- cover plate
- rosin
- sample area
- plant specimen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/06—Natural ornaments; Imitations thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/08—Stamping or bending
- B44C3/082—Stamping or bending comprising a cutting out operation
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Abstract
The invention discloses a manufacturing process of a transparent cloisonne enamel-type plant specimen handicraft, which relates to the technical field of handicraft manufacturing, and comprises the steps of manufacturing a blank, cloisonne, point blue, blue burning, polishing, gilding, manufacturing a plant sample and the like.
Description
Technical Field
The invention belongs to the technical field of artware manufacturing, and particularly relates to a transparent cloisonne enamel-like plant specimen artware manufacturing process.
Background
The cloisonne enamel is a ware made up by using soft flat copper wire on the copper mould, making cloisonne on various patterns and filling the enamel colour glaze into the pattern and sintering. The enamel glaze is popular in Ming Dynasty cloisonne, the manufacturing technology is mature, and the enamel glaze used is mainly blue, so the name of cloisonne is 'cloisonne'.
In the existing preparation process of cloisonne enamel, plant patterns are produced by plane drawing, so that the three-dimensional realistic sense of a natural state is lacked, the cloisonne is limited by the thickness of a metal wire, fine vein lines at the tail end of a plant cannot be drawn one by one, even if the cloisonne is drawn reluctantly, numerous sealing points of the metal wire influence the efficiency of the process and the reality sense of the patterns of finished products, artificial processing traces are exposed and are not lost, and plant samples produced by the method are only processed by the same person and are not realistic plant samples and lack ornamental and teaching significance, so that the existing production process is necessarily improved.
Disclosure of Invention
The invention aims to provide a manufacturing process of a transparent cloisonne enamel-like plant specimen handicraft, which aims to overcome the defects caused in the prior art.
A manufacturing process of a transparent cloisonne-type plant specimen handicraft comprises the following steps:
(1) manufacturing a tire shape: cutting a red copper sheet into various shapes according to the requirements of a designed drawing, beating the red copper sheet into copper tires in various shapes by using an iron hammer, connecting welding agents on various parts of the copper tire, and welding at high temperature to form a copper tire model of a vessel;
(2) wire inlaying: pinching and breaking the flattened red copper wire into various patterns by using tweezers, dipping bletilla striata to be adhered on a copper tire, screening silver soldering powder, roasting at 890-910 ℃ to firmly weld the copper wire patterns on the copper tire, and meanwhile, enclosing a closed sample area for assembling a plant sample in a set area by means of the red copper wire;
(3) bluing and bluing: putting the wire-inlaid copper tire into a furnace for bluing after bluing, wherein the furnace temperature is 880 and 920 ℃;
(4) polishing and gold plating: grinding the uneven blue glaze by using coarse sand stone, yellow stone and charcoal for three times, and putting the uneven blue glaze into a gold plating liquid tank for gold plating treatment;
(5) preparing a plant specimen: placing the gold-plated product on a contour block of a forming tool to be placed in a straight manner, enabling a sample area to be upward, pouring molten rosin into the sample area, enabling the height of the rosin to be 1/3 of the height of the sample area, then flatly laying plants on the upper surface of the rosin by using tweezers, then pouring other rosin, putting down a cover plate in the forming tool to cover the sample area, maintaining the pressure for a period of time by means of the suction force of a magnet I below the cover plate and a magnet II on the forming tool, after the rosin is cooled and formed, putting down the cover plate again in a reverse manner, wherein the magnetic field direction of the magnet I is changed and is repellent to the like of the magnet II, so that the cover plate is suspended above the sample area, at the moment, forcibly pressing down the cover plate by means of external force, cutting off leftover materials around the sample area by means of a cutting tool arranged on the reverse side of the cover plate, then quickly, the required plant specimen can be obtained, according to the steps, the plant specimen of the other sample areas is manufactured, and finally, the required plant specimen handicraft is obtained.
Preferably, in the step (5), after the leftover materials are cut off, the overflowing rosin is ground by using charcoal.
Preferably, after the leftover materials are cut off, the rosin attached to the cover plate needs to be removed.
Preferably, the forming tool comprises a workbench, slide rails, a slide block, guide pillars, a cover plate and a profiling block, wherein the slide rails are arranged at the top of the workbench symmetrically, the slide block is connected on the slide rails in a sliding manner and is locked and positioned by means of locking bolts, the guide pillars are fixed at the upper ends of the slide block, the cover plate is connected on the guide pillars in a sliding manner by means of guide holes at two ends of the cover plate, the front side of the cover plate is provided with press blocks matched with a sample area to realize the press fit of rosin, the cover plates at the front side and the rear side of the press blocks are also provided with positioning columns, the back side of the cover plate is provided with a cutting tool matched with the sample area to realize the cutting of leftover materials, the profiling block is arranged on the workbench between the two slide rails, the cover plate below the guide holes is provided with a first magnet, the heat dissipation ribs are connected to the pressing block through heat conduction rods arranged inside the cover plate, and the pressing block is made of heat conduction materials.
Preferably, a reference line is arranged on the side face of the sliding block, and a scale mark arranged along the length direction of the sliding rail is arranged on the workbench on one side of the sliding rail.
Preferably, the contour block is detachably attached to the table by means of screws.
The invention has the advantages that:
(1) according to the cloisonne enamel specimen handicraft, a traditional cloisonne manufacturing process is adopted, a specimen area is reserved on a blank body of cloisonne enamel pioneedly, and subsequent processing is carried out, so that a plant specimen handicraft with a real plant specimen is manufactured, organic combination of the cloisonne enamel and the plant specimen is perfectly realized, and the cloisonne enamel specimen handicraft has teaching significance and also has high ornamental and high collection values;
(2) the manufacturing process is simple, the traditional cloisonne manufacturing process is used as the auxiliary process, the simple and feasible plant specimen manufacturing process is adopted, the complex manufacturing equipment is not needed, and the manufacturing cost is reduced;
(3) by means of the forming tool, the plant specimen can be quickly formed, leftover materials can be quickly removed, the manufacturing efficiency is improved, and due to the adoption of the detachable profiling block design and the slide rail and slide block mechanism, different types of profiling blocks can be replaced according to needs to adapt to manufacturing of different products;
(4) in the invention, considering that the melting point of the rosin is generally 110-135 ℃, compared with the room temperature, in the actual manufacturing process, the cover plate can be detached only by ensuring that the temperature of the upper layer of the rosin is lower than the melting point, and then the cutting treatment is carried out. In order to avoid normal atmospheric temperature or microthermal cutting tool direct action in the rosin of higher temperature and cause the cutting plane of rosin to produce the shrinkage of great degree and warp, the event needs to preheat the cutting tool, make its temperature with the rosin keep unanimous as far as possible, therefore, set up heat dissipation muscle and heat conduction stick between cutting tool and briquetting (adopting the heat conduction material preparation), on the one hand, can do benefit to cutting tool, heat dissipation muscle and heat conduction stick accelerate the cooling rate of rosin, improve production efficiency, on the other hand, can also make the temperature of cutting tool and rosin keep unanimous relatively with the help of heat-conduction, in order to reduce the adverse effect that produces the rosin cutting plane in the cutting process, compare in traditional cutting equipment, preheating device has been saved, the structure is simpler.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Fig. 2 is a schematic structural view of the forming tool of the present invention.
Fig. 3 is a top view of fig. 2.
Fig. 4 is a sectional view taken along a-a in fig. 3.
Fig. 5 is a schematic structural view of the cover plate of the present invention.
FIG. 6 is a schematic view of the connection between the cover plate and the guide post according to the present invention.
Fig. 7 is a detailed view of a portion of fig. 4 at B.
Fig. 8 is a schematic structural view of a product after gold plating in the present invention.
The device comprises a workbench, a slide rail, a slide block, a guide column, a cover plate, a 6-contour block, a locking bolt, a pressing block, a 9-positioning column, a cutting tool, a 11-datum line, a scale mark, a magnet I, a magnet II, a heat dissipation rib and a heat conduction rod, wherein the workbench is 1-the workbench, the slide rail is 2-the slide rail is 3-the slide block, the guide column is 4-the cover plate is 5-the cover plate, the contour block is 6-the;
100-product, 101-sample area.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 8, a manufacturing process of a transparent cloisonne-type plant specimen handicraft comprises the following steps:
(1) manufacturing a tire shape: cutting a red copper sheet into various shapes according to the requirements of a designed drawing, beating the red copper sheet into copper tires in various shapes by using an iron hammer, connecting welding agents on various parts of the copper tire, and welding at high temperature to form a copper tire model of a vessel;
(2) wire inlaying: pinching and breaking the flattened red copper wire into various patterns by using tweezers, dipping bletilla striata to be adhered on a copper matrix, screening silver soldering powder, roasting at 890-910 ℃ to firmly weld the copper wire patterns on the copper matrix, and meanwhile, enclosing a closed sample area 101 for assembling a plant sample in a set area by means of the red copper wire;
(3) bluing and bluing: putting the wire-inlaid copper tire into a furnace for bluing after bluing, wherein the furnace temperature is 880 and 920 ℃;
(4) polishing and gold plating: grinding the uneven blue glaze by using coarse sand stone, yellow stone and charcoal for three times, and putting the uneven blue glaze into a gold plating liquid tank for gold plating treatment;
(5) preparing a plant specimen: placing the gold-plated product 100 on a profiling block 6 of a forming tool to be aligned, placing a sample area 101 upwards, pouring molten rosin into the sample area 101, wherein the rosin is 1/3 with the height of the sample area 101, then flatly paving plants on the upper surface of the rosin by using tweezers, then pouring the rest of rosin, putting down a cover plate 5 in the forming tool, sealing the sample area 101, maintaining the pressure for a period of time by virtue of the attraction between a magnet I13 below the cover plate 6 and a magnet II 14 on the forming tool, wherein the magnetism of the magnet I13 is opposite to that of the magnet II 14, after the cover plate is cooled and formed, putting down the cover plate 5 in reverse, because the magnet I13 is inverted, the magnetic field direction of the magnet I is changed, the magnet I repels the magnet II 14, the cover plate 5 is suspended above the sample area 101, at the moment, forcibly pressing down the cover plate 5 by virtue of external force, cutting a cutting tool 10 arranged on the cover plate 5 cuts off leftover materials around the sample area 101, then the specimen is quickly bounced up and separated from the sample area 101, so that the required plant specimen can be obtained, according to the steps, the preparation of the plant specimens of the rest sample areas 101 is completed, and finally, the required plant specimen handicraft is obtained.
In this embodiment, after the leftover materials are cut off in the step (5), the overflowing rosin is ground by using charcoal.
In this embodiment, after the leftover material is cut, the rosin attached to the cover plate 5 needs to be removed.
The invention also discloses a forming tool for the process, which comprises a workbench 1, two slide rails 2, a slide block 3, a guide post 4, a cover plate 5 and a profiling block 6, wherein the slide rails 2 are symmetrically arranged at the top of the workbench 1, the slide block 3 is slidably connected onto the slide rails 2 and is locked and positioned by means of a locking bolt 7, the locking bolt 7 is in threaded connection with a threaded hole on the slide block 3, the lower end of the locking bolt can be contacted with the slide rails 2, the guide post 4 is fixed at the upper end of the slide block 3, the cover plate 5 is slidably connected onto the guide post 4 by means of guide holes at two ends of the cover plate 5, the front side of the cover plate 5 is provided with a press block 8 matched with the sample area 101 to realize the press fit of rosin, positioning columns 9 are also arranged on the cover plates 5 at the front side and the back side of the press block 8, the back side of the cover plate 5 is provided with a cutting tool 10 matched, the utility model discloses a cutting tool, including guide hole, guide pillar 4, be equipped with on the apron 5 of guiding hole below be equipped with magnet 13 magnet 14, the inner wall of cutting tool 10 is connected with heat dissipation muscle 15, heat dissipation muscle 15 is connected to briquetting 8 through the inside heat conduction stick 16 that sets up of apron 5, briquetting 8 is made by the heat conduction material, and heat dissipation muscle 15 is formed by the welding of many horizontal ribs that set up and the rib of a vertical setting, and the upper end of heat conduction stick 16 is connected with the rib of vertical setting, and the lower extreme and the briquetting 8 of heat conduction stick 16 are connected.
In this embodiment, a side surface of the slider 3 is provided with a reference line 11, and a scale mark 12 is provided along a length direction of the table 1 on one side of the slide rail 2, so as to facilitate accurate positioning of the slider 3.
In this embodiment, the profile block 6 is detachably connected to the working table 1 by means of screws, and different types of profile blocks 6 can be replaced as required to adapt to the manufacture of different products 100.
The specific working process of the forming tool comprises the following steps:
firstly, placing a product 100 after gold plating on a profiling block 6 of a forming tool to be aligned, enabling a sample area 101 (simplified in the drawing) to be upward, then adjusting the position of a sliding block 3 to enable a pressing block 8 on the front surface (namely the bottom surface) of a cover plate 5 to be just above the sample area 101, screwing a locking bolt 7 and positioning the sliding block 3;
then, the melted rosin is poured into a sample area 101, the height of the rosin is 1/3 which is the height of the sample area 101, then, tweezers are used for flatly spreading plants on the upper surface of the rosin, then, the rest of the rosin is poured, a cover plate 5 in a forming tool is put down, the sample area 101 is sealed by a pressing block 8, the lower end of a positioning column 9 at the moment is in contact with a product 100 to play a supporting role, the pressure is maintained for a period of time by virtue of the suction force of a magnet I13 below the cover plate 6 and a magnet II 14 on the forming tool, a pressure maintaining mechanism is not needed to be additionally arranged, after the rosin is cooled and formed, the cover plate 5 is put down in reverse again, as the magnet I13 is inverted, the magnetic field direction is changed and is in repulsion with the same polarity of the magnet II, the reverse surface of the cover plate 5 is suspended above the sample area 101, at the moment, the cover plate 5 is pressed down by virtue of external force, then the specimen is quickly bounced to be separated from the sample area 101, and a complex resetting mechanism is omitted, so that the required plant specimen can be obtained.
In the invention, considering that the melting point of the rosin is generally 110-135 ℃, compared with the room temperature, in the actual manufacturing process, the cover plate 6 can be detached only by ensuring that the temperature of the upper layer of the rosin is lower than the melting point, and then the cutting treatment is carried out. In order to avoid normal atmospheric temperature or microthermal cutting tool 10 direct action to the rosin of higher temperature and cause the cutting plane of rosin to produce the shrinkage of great degree and warp, the event needs to preheat cutting tool 10, make its temperature with the rosin keep unanimous as far as possible, therefore, set up heat dissipation muscle 15 and heat conduction stick 16 between cutting tool 10 and briquetting 8 (adopting the heat conduction material preparation), on the one hand, can do benefit to cutting tool 10, heat dissipation muscle 15 and heat conduction stick 16 accelerate the cooling rate of rosin, and the production efficiency is improved, on the other hand, can also make cutting tool 10 keep unanimous relatively with the temperature of rosin with the help of heat-conduction, in order to reduce the adverse effect that produces the rosin cutting plane in the cutting process, compare in traditional cutting equipment, preheating device has been saved, the structure is simpler. As for the control of the temperature, the temperature of the pressure block 8 can be detected in real time by means of an infrared temperature sensor.
It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of or equivalence to the invention are intended to be embraced therein.
Claims (6)
1. A manufacturing process of a transparent cloisonne-type plant specimen handicraft is characterized by comprising the following steps:
(1) manufacturing a tire shape: cutting a red copper sheet into various shapes according to the requirements of a designed drawing, beating the red copper sheet into copper tires in various shapes by using an iron hammer, connecting welding agents on various parts of the copper tire, and welding at high temperature to form a copper tire model of a vessel;
(2) wire inlaying: pinching and breaking the flattened red copper wire into various patterns by using tweezers, dipping bletilla striata to be adhered on the copper tire, screening silver soldering powder, roasting at 890-910 ℃ to firmly weld the copper wire patterns on the copper tire, and meanwhile, enclosing a closed sample area (101) for assembling a plant sample in a set area by means of the red copper wire;
(3) bluing and bluing: putting the wire-inlaid copper tire into a furnace for bluing after bluing, wherein the furnace temperature is 880 and 920 ℃;
(4) polishing and gold plating: grinding the uneven blue glaze by using coarse sand stone, yellow stone and charcoal for three times, and putting the uneven blue glaze into a gold plating liquid tank for gold plating treatment;
(5) preparing a plant specimen: placing the gold-plated product (100) on a profiling block (6) of a forming tool to be aligned, enabling a sample area (101) to face upwards, pouring molten rosin into the sample area (101), enabling the rosin to be 1/3 as high as the sample area (101), then flatly laying plants on the upper surface of the rosin by using tweezers, then pouring the rest of rosin, putting down a cover plate (5) in the forming tool, sealing the sample area (101), maintaining the pressure for a period of time by virtue of the suction force of a magnet I (13) below the cover plate (6) and a magnet II (14) on the forming tool, after cooling and forming, turning back the cover plate (5) and putting down again, wherein the magnet I (13) is inverted, the magnetic field direction of the magnet I is changed and is repellent to the like poles of the magnet II (14), so that the cover plate (5) is suspended above the sample area (101), and at the moment, forcibly pressing down the cover plate (5) by virtue of external force, the leftover materials around the sample area (101) are cut off by means of a cutting tool (10) arranged on the reverse side of the cover plate (5), then the cut leftover materials are quickly bounced up and separated from the sample area (101), the required plant specimen can be obtained, according to the steps, the plant specimen manufacturing of the rest sample areas (101) is completed, and finally the required plant specimen handicraft is obtained.
2. The manufacturing process of the transparent cloisonne enamel-like plant specimen handicraft article according to claim 1, characterized in that: and (5) after the leftover materials are cut off, grinding the overflowing rosin by using charcoal.
3. The manufacturing process of the transparent cloisonne enamel-like plant specimen handicraft article according to claim 1, characterized in that: after the leftover materials are cut off, the rosin attached to the cover plate (5) needs to be removed.
4. The manufacturing process of the transparent cloisonne enamel-like plant specimen handicraft article according to claim 1, characterized in that: the forming tool comprises a workbench (1), two sliding rails (2), a sliding block (3), a guide post (4), a cover plate (5) and a profiling block (6), wherein the two sliding rails (2) are symmetrically arranged at the top of the workbench (1), the sliding block (3) is connected on the sliding rails (2) in a sliding manner and is locked and positioned by means of a locking bolt (7), the guide post (4) is fixed at the upper end of the sliding block (3), the cover plate (5) is connected on the guide post (4) in a sliding manner by means of guide holes at two ends of the cover plate (5), a pressing block (8) matched with a sample area (101) is arranged on the front surface of the cover plate (5) to realize the pressing of rosin, positioning columns (9) are further arranged on the cover plates (5) at the front side and the rear side of the pressing block (8), a cutting tool (10) matched with the sample area (101) is arranged on the reverse surface of the cover plate (5) to realize the cutting of leftover bits, and the, the cutting tool is characterized in that a first magnet (13) is arranged on the cover plate (5) below the guide hole, a second magnet (14) matched with the first magnet (13) is arranged on the guide post (4), a heat dissipation rib (15) is connected to the inner wall of the cutting tool (10), the heat dissipation rib (15) is connected to the pressing block (8) through a heat conduction rod (16) arranged inside the cover plate (5), and the pressing block (8) is made of a heat conduction material.
5. The manufacturing process of the transparent cloisonne enamel-like plant specimen handicraft article according to claim 4, characterized in that: the side of the sliding block (3) is provided with a reference line (11), and a worktable (1) on one side of the sliding rail (2) is provided with scale marks (12) arranged along the length direction of the worktable.
6. The manufacturing process of the transparent cloisonne enamel-like plant specimen handicraft article according to claim 4, characterized in that: the profiling block (6) is detachably connected to the workbench (1) by means of screws.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011462705.7A CN112706557B (en) | 2020-12-14 | 2020-12-14 | Transparent cloisonne enamel-shaped plant specimen handicraft manufacturing process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011462705.7A CN112706557B (en) | 2020-12-14 | 2020-12-14 | Transparent cloisonne enamel-shaped plant specimen handicraft manufacturing process |
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| CN112706557B CN112706557B (en) | 2022-11-01 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000006587A (en) * | 1998-06-19 | 2000-01-11 | Yoneichi Ikegami | Manufacture of cloisonne article |
| CN101007485A (en) * | 2007-01-26 | 2007-08-01 | 张建萍 | Big plate cloisonne production process capable of arbitrary cutting |
| CN102835390A (en) * | 2012-08-23 | 2012-12-26 | 黑龙江东方学院 | Preparation method of detachable plant three-dimensional specimen |
| CN206703165U (en) * | 2017-05-08 | 2017-12-05 | 河南博雅彩印有限公司 | A kind of mold cutting plate heater of die-cutting machine |
| CN108000766A (en) * | 2017-11-29 | 2018-05-08 | 芜湖蓝博塑胶有限公司 | Plastic product cuts off leftover pieces device |
| CN111571781A (en) * | 2020-05-11 | 2020-08-25 | 滁州学院 | Method for manufacturing plant specimen enamel handicraft |
-
2020
- 2020-12-14 CN CN202011462705.7A patent/CN112706557B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000006587A (en) * | 1998-06-19 | 2000-01-11 | Yoneichi Ikegami | Manufacture of cloisonne article |
| CN101007485A (en) * | 2007-01-26 | 2007-08-01 | 张建萍 | Big plate cloisonne production process capable of arbitrary cutting |
| CN102835390A (en) * | 2012-08-23 | 2012-12-26 | 黑龙江东方学院 | Preparation method of detachable plant three-dimensional specimen |
| CN206703165U (en) * | 2017-05-08 | 2017-12-05 | 河南博雅彩印有限公司 | A kind of mold cutting plate heater of die-cutting machine |
| CN108000766A (en) * | 2017-11-29 | 2018-05-08 | 芜湖蓝博塑胶有限公司 | Plastic product cuts off leftover pieces device |
| CN111571781A (en) * | 2020-05-11 | 2020-08-25 | 滁州学院 | Method for manufacturing plant specimen enamel handicraft |
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