CN112705414A - Honeycomb automatic glue filling edge bonding machine system - Google Patents
Honeycomb automatic glue filling edge bonding machine system Download PDFInfo
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- CN112705414A CN112705414A CN202011516534.1A CN202011516534A CN112705414A CN 112705414 A CN112705414 A CN 112705414A CN 202011516534 A CN202011516534 A CN 202011516534A CN 112705414 A CN112705414 A CN 112705414A
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- glue
- component
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- quantitative
- automatic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/002—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the work consisting of separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1036—Means for supplying a selected one of a plurality of liquids or other fluent materials, or several in selected proportions, to the applying apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/11—Vats or other containers for liquids or other fluent materials
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Abstract
The invention provides a honeycomb automatic glue filling edge bonding machine system, which comprises a quantitative glue beating part, a glue mixing and filling part and an automatic operation control cabinet, and solves the problems that the quantitative conveying colloid and the dosage proportion among different components cannot be controlled due to the fact that gas is mixed in a conveying pipeline, consequently, the colloid is insufficient or cannot be solidified due to the fact that the components are proportioned and wrong, so that products are scrapped, quantitative glue conveying is extruded to ensure the metering accuracy of a glue supply component AB, and air is prevented from entering the colloid; the problem of automatic glue filling and edge sealing of continuous quantitative glue filling is solved by mixing the components of the adhesive AB in a disposable glue mixing cavity, enabling the glue not to be solidified in a device pipeline, and achieving the purpose of automatic glue filling and edge sealing by utilizing the machine head walking function of common three-axis/five-axis devices of a compound factory and a honeycomb automatic glue filling and edge sealing machine system.
Description
Technical Field
The invention relates to a glue filling and edge sealing system for a light-weight honeycomb material composite product workpiece.
Background
The aluminum honeycomb finished piece is conventionally subjected to edge sealing by adopting U-shaped aluminum profiles in various shapes, the aramid fiber paper honeycomb also needs a proper edge sealing material in a normal-temperature compounding process, a sample car trial-produced by the scientific research subject of the middle car group, namely 'flexible marshalling intercity motor train unit development', also faces the technical problem by adopting a paper honeycomb interior decoration material, through technical research, the Hanikan adhesive produced by Shanghai Jun products industry Limited company is light in weight, high in strength, high in viscosity and cured at normal temperature, is suitable for edge sealing of the honeycomb composite finished piece, the aluminum honeycomb plate finished piece does not need a special edge sealing profile, the paper honeycomb composite plate does not need high-temperature composite processing, the actual operation is very convenient and similar to batch putty, the glue can be directly machined after being cured for 24 hours at normal temperature, and.
All automatic gluing equipment/devices in the market require: (1) the colloid has certain flowability and can automatically sink or flow to the bottom of the high-pressure tank body; (2) the continuous glue supply/supplement adopts air pressure as glue conveying power; the lower part of the colloid in the high-pressure storage tank is connected with a high-pressure glue conveying pipe for conveying glue solution, and high-pressure gas is input to the upper part of the high-pressure storage tank to be used as glue solution conveying power, so that the aim of continuous glue supply is fulfilled.
The defects of using high-pressure gas as colloid conveying power are as follows: (1) most of the non-flowing colloid is adhered to the periphery of the storage tank and cannot automatically flow to the bottom of the storage tank to enter the high-pressure rubber delivery pipe; (2) the volume (or the density is converted into the volume) of the two-component adhesive is used as a metering unit for control in the system, if gas is mixed in a conveying pipeline, the quantitative conveying colloid and the dosage proportion among different components cannot be controlled, and the consequence is that the colloid is lacked or (due to the component proportion error), the colloid cannot be solidified, so that the product is scrapped; the extrusion quantitative glue feeding ensures the accuracy of the measurement of the AB component of the glue supply, and avoids the problem that air enters the glue to be solved urgently.
Disclosure of Invention
The 'putty batching' process always needs a large amount of manual operations, and the honeycomb automatic glue filling edge bonding machine system adopts mechanical automatic operation, is suitable for batch production, saves a large amount of labor, saves material consumption, prevents the phenomenon of cavities, and solves the industrial difficult problem of automatic extrusion and glue beating of high-viscosity glue without flowing.
The invention aims to design a device which can automatically and quantitatively extrude, feed and mix glue by means of constant-speed displacement function of a three-axis/five-axis machining device and a machine head thereof, and finish the automatic glue filling and edge sealing operation of high-viscosity non-flowing glue.
In order to achieve the purpose, the invention provides a honeycomb automatic glue filling edge bonding machine system which comprises a quantitative glue beating component, a glue mixing and filling component and an automatic operation control cabinet.
The ration beat and glue the part and include that A group beats gluey part and B group and beat gluey part, AB two sets of beating gluey parts include step motor, gear box, storage gluey cabin, side cover opening and mend gluey structure, hollow screw, extrusion outlet and glue the import with liquid respectively, the gear box glue cabin machinery with step motor and storage respectively and link to each other as a whole, hollow screw is located the ration and beats the upper portion of gluing the part and store up gluey cabin and be connected, extrude to glue the mouth and be located hollow screw's upper end, store up gluey cabin one side and be equipped with side cover and mend gluey structure, store up gluey cabin and liquid glue the import and link to each other with special quick-operation joint.
The mixed glue filling assembly comprises a mixed glue cavity, a glue filling head, an A component glue inlet and a B component glue inlet, extrusion glue outlets of an A component glue filling part and a B component glue filling part are respectively connected with the A component glue inlet and the B component glue inlet of the mixed glue filling part through high-pressure glue conveying pipes, the glue filling head is connected with the mixed glue cavity through a threaded interface, and the mixed glue filling assembly is mechanically fixed and hung with a machine head of a three-axis/five-axis processing device through hardware;
the automatic operation control cabinet and the quantitative glue spraying component are installed into a whole and are located on the rear side of a display screen of the automatic operation control cabinet, the automatic operation control cabinet is connected with a stepping motor of the quantitative glue spraying component, and the automatic operation control cabinet can output control the stepping motor of the quantitative glue spraying component to start and stop.
The invention is a high-viscosity non-flowing adhesive, solves the problem that the existing adhesive is adhered to the periphery of a storage tank and cannot automatically flow to the bottom of the storage tank to enter a high-pressure rubber delivery pipe, and the two-component adhesive is controlled by taking the volume (or converting the density into the volume) as a metering unit in the system; the problem of automatic glue filling and edge sealing of continuous quantitative glue filling is solved by mixing the components of the adhesive AB in a disposable glue mixing cavity, enabling the glue not to be solidified in a device pipeline, and achieving the purpose of automatic glue filling and edge sealing by utilizing the machine head walking function of common three-axis/five-axis devices of a compound factory and a honeycomb automatic glue filling and edge sealing machine system.
Drawings
FIG. 1 is a schematic view of a quantitative gluing member;
FIG. 2 is a schematic view of a glue mixing and filling assembly;
FIG. 3 is a schematic view of an automatic operation control cabinet;
fig. 4 is a schematic view of an automatic honeycomb glue filling edge bonding machine system.
In the figure: 1-a gear box; 2-a step motor; 3-glue storage cabin; 4-side opening and covering the glue supplementing structure; 5-a hollow screw; 6-extruding a glue outlet; 7-liquid glue inlet; 8-glue mixing cavity; 9-glue filling head; a 10-A component glue inlet; 11-B component glue inlet; 12-a display screen; 13-automatic operation control cabinet; 14-high pressure rubber delivery pipe; 15-tri-axial/five-axial machining equipment; 16-a machine head; 17-glue mixing and filling assembly; 18-quantitative gluing component.
Detailed Description
Referring to fig. 1 to 4, the system automatically and quantitatively extrudes, feeds and mixes glue by means of the constant-speed displacement function of a three-axis/five-axis processing device 15 and a machine head 16 thereof, and completes the automatic glue filling and edge sealing operation of high-viscosity non-flowing glue; the system comprises an automatic operation control cabinet 13, a glue mixing and filling component 17 and a quantitative glue beating component 18.
Quantitative glue beating part 18 including A group beat glue part and B group beat glue part, AB two sets of glue beating parts include step motor 2, gear box 1 respectively, store up gluey cabin 3, the side is opened to cover and is mended gluey 4, hollow screw 5, extrude to glue mouth 6 and liquid and glue import 7, gear box 1 respectively with step motor 2 with store up gluey cabin 3 machinery link to each other to be a whole, hollow screw 5 is located the upper portion that the part 18 was glued to the ration and stores up gluey cabin 3 and be connected, extrude to glue mouth 6 and be located hollow screw 5's upper end, store up gluey cabin 3 one side and be equipped with the side and open to cover and mend gluey 4, store up gluey cabin 3 and liquid glue import 7 and link to each other with special quick-joint.
The mixed glue filling assembly 17 comprises a mixed glue cavity 8, a glue filling head 9, an A component glue inlet 10 and a B component glue inlet 11, wherein the glue extruding ports 6 of the A component glue spraying part and the B component glue spraying part are respectively connected with the A component glue inlet 10 and the B component glue inlet 11 of the mixed glue filling assembly 17 through a high-pressure glue conveying pipe 14, the glue filling head 9 is connected with the mixed glue cavity 8 through a threaded interface, and the mixed glue filling assembly 17 is mechanically fixed and hung with a machine head 16 of a three-axis/five-axis processing device 15 through hardware;
the automatic operation control cabinet 13 and the quantitative gluing part 18 are installed into a whole and are positioned at the rear side of the display screen 12 of the automatic operation control cabinet 13, the automatic operation control cabinet 13 is connected with the stepping motor 2 of the quantitative gluing part 18, and the computer board output of the automatic operation control cabinet 13 controls the starting and stopping operation of the stepping motor 2 of the quantitative gluing part 18; the screen of the display screen 12 displays the linear speed of the coordinated walking of the output three-axis/five-axis machining apparatus 15.
The system adopts a high-pressure plastic bag to pre-pack AB component colloid similar to canned toothpaste (or directly purchase the colloid canned by the high-pressure plastic bag) and respectively put the colloid into the colloid storage cabin 3, and then the stepping motor 2 drives a spiral push rod in the gear box 1 to extrude to continuously supply and supplement the colloid, thereby ensuring correct dosage among the AB components and correct total colloid feeding amount.
The honeycomb automatic glue filling edge bonding machine system can automatically calculate the linear speed only by inputting the width and the thickness of glue filling or edge bonding parts, outputs and displays the linear speed through the display screen 12, and then manually inputs the linear speed into the three-axis/five-axis machining equipment 15 for controlling the walking linear speed of the three-axis/five-axis machining equipment 15, so that the instant supply amount of the adhesive during edge bonding filling is ensured, and the glue filling gap phenomenon and the glue overflow waste phenomenon are avoided.
The honeycomb automatic glue filling edge bonding machine system and the three-axis/five-axis machining equipment 15 are respectively and independently electrically controlled, and the following steps are required when glue filling and edge bonding are started:
(1) opening a honeycomb automatic glue filling edge bonding machine system, and exhausting air in the pipeline;
(2) starting the three-axis/five-axis machining equipment 15, inputting the linear speed displayed by a screen of a display screen 12 of the honeycomb automatic glue filling edge sealing machine system, setting a walking route according to a drawing, and moving the glue filling head 9 to the starting point of glue filling/edge sealing;
(3) then, the AB two-component adhesive is respectively filled into high-pressure adhesive bags in an air isolation state, then the AB two-component adhesive is filled into the adhesive storage chambers 3 of the AB two-component adhesive-beating parts, the AB two-component adhesive is respectively quantitatively discharged into the adhesive mixing cavity 8 through the screw extrusion mode in the gear box 1 by the stepping motor 2 under the computer control of the automatic operation control cabinet 13, and then the AB two-component adhesive is filled into the honeycomb holes through the adhesive filling head 9.
(4) And finally, manually opening and closing the start and stop devices simultaneously to run synchronously.
The glue in the glue mixing cavity 8 of the glue mixing and filling component 17 is mixed with the AB two-component glue, and can be solidified after being stopped for 40 minutes, so that the disposable design is adopted, and the cleaning is not needed, and the operation is convenient.
The quantitative gluing part is added in the technical scheme, so that the application of the multi-component mixed colloid can be met; the rubber filling heads with different calibers are replaced, and the rubber filling machine is suitable for rubber filling application with various widths.
Claims (2)
1. The utility model provides an automatic machine system of banding that fills with glue of honeycomb which characterized in that: the system comprises a quantitative gluing component, a glue mixing and filling component and an automatic operation control cabinet;
the quantitative glue-spraying component comprises a group A glue-spraying component and a group B glue-spraying component, the group AB glue-spraying component comprises a stepping motor, a gear box, a glue storage cabin, a hollow screw, an extrusion glue outlet and a liquid glue inlet, the gear box is mechanically connected with the stepping motor and the glue storage cabin into a whole, the hollow screw is positioned at the upper part of the quantitative glue-spraying component and connected with the glue storage cabin, the extrusion glue outlet is positioned at the upper end of the hollow screw, and the glue storage cabin is connected with the liquid glue inlet through a special quick connector;
the mixed glue filling assembly comprises a mixed glue cavity, a glue filling head, an A component glue inlet and a B component glue inlet, extrusion glue outlets of an A component glue filling part and a B component glue filling part are respectively connected with the A component glue inlet and the B component glue inlet of the mixed glue filling part through high-pressure glue conveying pipes, the glue filling head is connected with the mixed glue cavity through a threaded interface, and the mixed glue filling assembly is mechanically fixed and hung with a machine head of a three-axis/five-axis processing device through hardware;
the automatic operation control cabinet and the quantitative glue spraying component are installed into a whole and are located on the rear side of a display screen of the automatic operation control cabinet, the automatic operation control cabinet is connected with a stepping motor of the quantitative glue spraying component, and the automatic operation control cabinet can output control the stepping motor of the quantitative glue spraying component to start and stop.
2. The automatic glue-filling and edge-sealing machine system for honeycombs according to claim 1, wherein: one side of the glue storage cabin is provided with a side-open glue supplementing structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011516534.1A CN112705414A (en) | 2020-12-21 | 2020-12-21 | Honeycomb automatic glue filling edge bonding machine system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011516534.1A CN112705414A (en) | 2020-12-21 | 2020-12-21 | Honeycomb automatic glue filling edge bonding machine system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112705414A true CN112705414A (en) | 2021-04-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011516534.1A Pending CN112705414A (en) | 2020-12-21 | 2020-12-21 | Honeycomb automatic glue filling edge bonding machine system |
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| Country | Link |
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| CN (1) | CN112705414A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115138529A (en) * | 2022-07-13 | 2022-10-04 | 威海森荣电机有限公司 | Automatic gluing equipment for bearing chamber of brushless motor |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AR246420A1 (en) * | 1988-02-29 | 1994-08-31 | Colgate Palmolive Co | Dispensing device |
| CN201324699Y (en) * | 2008-12-18 | 2009-10-14 | 立叁实业有限公司 | Double-liquid ethoxyline heat-storage-type automatic feeding gumming machine |
| CN201755473U (en) * | 2009-01-08 | 2011-03-09 | 广州通泽机械有限公司 | Mechanical type two-glue mixing mechanism |
| CN204234284U (en) * | 2014-11-13 | 2015-04-01 | 重庆市腾瀚工贸有限公司 | Automobile pipe fitting automatic painting device |
| CN210730031U (en) * | 2019-09-24 | 2020-06-12 | 苏州红杉自动化科技有限公司 | Glue injection machine system capable of preventing glue adding error |
-
2020
- 2020-12-21 CN CN202011516534.1A patent/CN112705414A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AR246420A1 (en) * | 1988-02-29 | 1994-08-31 | Colgate Palmolive Co | Dispensing device |
| CN201324699Y (en) * | 2008-12-18 | 2009-10-14 | 立叁实业有限公司 | Double-liquid ethoxyline heat-storage-type automatic feeding gumming machine |
| CN201755473U (en) * | 2009-01-08 | 2011-03-09 | 广州通泽机械有限公司 | Mechanical type two-glue mixing mechanism |
| CN204234284U (en) * | 2014-11-13 | 2015-04-01 | 重庆市腾瀚工贸有限公司 | Automobile pipe fitting automatic painting device |
| CN210730031U (en) * | 2019-09-24 | 2020-06-12 | 苏州红杉自动化科技有限公司 | Glue injection machine system capable of preventing glue adding error |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115138529A (en) * | 2022-07-13 | 2022-10-04 | 威海森荣电机有限公司 | Automatic gluing equipment for bearing chamber of brushless motor |
| CN115138529B (en) * | 2022-07-13 | 2024-04-09 | 威海森荣电机有限公司 | Automatic glue spraying equipment for bearing chamber of brushless motor |
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