CN112697427B - Detection device for roller chain - Google Patents

Detection device for roller chain Download PDF

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Publication number
CN112697427B
CN112697427B CN202011515557.0A CN202011515557A CN112697427B CN 112697427 B CN112697427 B CN 112697427B CN 202011515557 A CN202011515557 A CN 202011515557A CN 112697427 B CN112697427 B CN 112697427B
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detection
rod
rods
chain
hinge
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CN112697427A (en
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汪尊芳
钟智慧
巫新锋
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Jixi Shanhe Machinery Co ltd
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Jixi Shanhe Machinery Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/023Power-transmitting endless elements, e.g. belts or chains
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)

Abstract

The invention particularly relates to a roller chain detection device which comprises a detection platform and a detection component, wherein a detection guide rail is arranged on the detection platform, a fixed limiting device and a movable limiting device are arranged on the detection guide rail, the detection component comprises a n-shaped frame and a detection assembly arranged in the n-shaped frame, the detection assembly comprises a slide bar, detection rods and hinge rods, two ends of the slide bar are respectively arranged on the n-shaped frame, the hinge rods are provided with a plurality of hinge rods and are hinged on the slide bar at equal intervals, the detection rods are provided with a plurality of hinge rods and are arranged between the two hinge rods in a one-to-one correspondence manner, and one end and two sides of each detection rod are respectively fixed on the slide bar and two adjacent hinge rods through telescopic springs. The roller chain detection device is compact in structure and novel in design, the detection of the chain is realized through the detection platform and the detection member, the automation degree is high, the precision is good, the detection efficiency is high, the stability is good, the intensity is low, the labor load is small, and the use is convenient.

Description

Detection device for roller chain
Technical Field
The invention belongs to the technical field of chain processing detection devices, and particularly relates to a detection device for a roller chain.
Background
The roller chain is a power chain for conveying machinery, is a type of chain transmission, is a simple, reliable and efficient power transmission device, has the advantages of capability of keeping accurate average transmission ratio, higher transmission efficiency, reliable transmission, strong overload capacity, capability of better working under low-speed and heavy loads and the like compared with belt transmission, and is widely applied to conveying devices in various industries such as agriculture, mining, metallurgy, petrochemical industry, hoisting and transportation and the like.
The roller chain is composed of an inner chain plate, an outer chain plate, a pin shaft, a sleeve and a roller, wherein the inner chain plate and the sleeve, the outer chain plate and the pin shaft are in interference fit, and the roller and the sleeve, and the sleeve and the pin shaft are in clearance fit. When the chain wheel is in work, the inner chain link and the outer chain link can be bent relatively, the sleeve can rotate freely around the pin shaft, and the roller is sleeved on the sleeve to reduce abrasion between the chain and the chain wheel.
Roller chains are often used in industrial production sites to transport products, and whether the quality specifications of the chains meet product standards will determine their applicability in the manufacture of industrial products. In the production process of the chain, the quality of the chain is detected, full-automatic detection is generally carried out by adopting an automatic machine device, the chain detection device is suitable for mass production line chain production, and the detection efficiency is very high. However, for the small amount of sampling detection of the chain or the re-detection after the chain is used for a period of time, the use of a full-automatic detection device is not particularly suitable, but the traditional mode generally adopts manual visual observation, so that the accuracy is not high, the detection efficiency is very low, time and labor are wasted, and the labor intensity is very high, so that the development of a semi-automatic roller chain detection device is very necessary.
Disclosure of Invention
The present invention is directed to a roller chain detection device to solve the above problems.
In order to achieve the above purpose, the invention provides the following technical scheme:
the utility model provides a detection apparatus for roller chain, includes testing platform, detection component, the last detection guide rail that is provided with of testing platform, be provided with fixed stop device and removal stop device on the detection guide rail, the detection component includes pi type frame and the detection element of setting in pi type frame that two symmetries set up, detection element includes slide bar, measuring bar, hinge bar, the both ends of slide bar set up respectively on pi type frame, the hinge bar is provided with a plurality of and the equidistance articulates on the slide bar, the measuring bar is provided with a plurality of and the one-to-one setting is two between the hinge bar, the one end and the both sides of measuring bar are all fixed respectively on slide bar and two adjacent hinge bars through expanding spring.
Preferably, the n-shaped frame consists of a cross rod and two vertical rods, and the front ends of the vertical rods of the two symmetrically arranged n-shaped frames are connected together through a U-shaped rod.
Preferably, four limit clamping pieces are arranged on the detection platform, and two symmetrically arranged n-shaped frames of the detection component are clamped at the outer sides of the four limit clamping pieces.
Preferably, sliding grooves are formed in the inner sides of the two vertical rods of the n-shaped frame, two ends of each sliding rod are respectively arranged in the two sliding grooves of the n-shaped frame, more than two first hydraulic telescopic rods are arranged between the sliding rods and the cross rods of the n-shaped frame, and the first hydraulic telescopic rods are controlled to stretch and retract through first hydraulic motors.
Preferably, the lower side of the front end of the detection rod is provided with a limiting clamping rod.
Preferably, a second hydraulic telescopic rod is arranged on the sliding rod on one side of the hinged rod, one end of the second hydraulic telescopic rod is hinged to the sliding rod, the other end of the second hydraulic telescopic rod is hinged to the hinged rod, and the second hydraulic telescopic rod is controlled to stretch through a second hydraulic motor.
Preferably, the one end and both sides of detection pole to and all be provided with the articulated otic placode on slide bar, the articulated otic placode on it respectively with the expanding spring between two adjacent articulated poles between the one end of detection pole and the slide bar, the both sides of detection pole.
Preferably, one end of the detection rod and the hinged ear plates on two sides of the detection rod are fixed on the detection rod through S-shaped pull pressure sensors.
The invention has the beneficial effects that:
the roller chain detection device is compact in structure and novel in design, the detection of the chain is realized through the detection platform and the detection member, the automation degree is high, the precision is good, the detection efficiency is high, the stability is good, the intensity is low, the labor load is small, and the use is convenient.
Drawings
FIG. 1: the invention has a structure schematic diagram;
FIG. 2: the structure of A in FIG. 1 is schematically shown.
Detailed Description
The following description of the embodiments of the present invention is made with reference to the accompanying drawings 1-2:
as shown in FIGS. 1 and 2, the roller chain detection device comprises a detection platform 1 and a detection member 2, wherein the roller chain 100 comprises an outer chain plate 101 and a fixed transverse plate 102 mounted on the outer chain plate 101, the outer chain plate 101 and the fixed transverse plate 102 are integrally formed and are integrally formed into an L-shaped bent plate shape, and a transported object mounting hole 103 is formed in the fixed transverse plate 102.
Be provided with on testing platform 1 and detect guide rail 11, be provided with fixed stop device 12 and removal stop device 13 on detecting guide rail 11, fixed stop device 12 is used for the block to wait to detect the one end of detecting the chain, and removes stop device 13 and is used for fixing the locking with the other end that waits to detect the chain, and whole detecting guide rail 11 moves through step motor control.
The detection component 2 comprises two n-shaped frames 3 which are symmetrically arranged and a detection assembly 4 which is arranged in the n-shaped frames 3, the n-shaped frames 3 are composed of cross rods and two vertical rods, and the front ends of the vertical rods of the two symmetrically arranged n-shaped frames 3 are connected together through a U-shaped rod 21. Four limiting clamping pieces 14 are arranged on the detection platform 1, and two n-shaped frames 3 symmetrically arranged on the detection component 2 are clamped outside the four limiting clamping pieces 14, so that the detection component 2 can conveniently position and clamp the chain.
The detection assembly 4 comprises a sliding rod 41, a detection rod 42 and a hinge rod 43, two ends of the sliding rod 41 are respectively arranged on the n-shaped frame 3, sliding grooves are respectively formed in the inner sides of two vertical rods of the n-shaped frame 3, two ends of the sliding rod 41 are respectively arranged in the two sliding grooves of the n-shaped frame 3, more than two first hydraulic telescopic rods 31 are arranged between the sliding rod 41 and the cross rod of the n-shaped frame 3, and the first hydraulic telescopic rods 31 are controlled to stretch and retract through first hydraulic motors.
The hinge rods 43 are provided with a plurality of rods and are hinged on the sliding rod 41 at equal intervals, the detection rods 42 are provided with a plurality of rods and are correspondingly arranged between the two hinge rods 43, and one end and two sides of each detection rod 42 are respectively fixed on the sliding rod 41 and the two adjacent hinge rods 43 through the telescopic springs 44. The lower side of the front end of the detection rod 42 is provided with a limiting clamping rod 421, the sliding rod 41 on one side of the hinge rod 43 is provided with a second hydraulic telescopic rod 46, one end of the second hydraulic telescopic rod 46 is hinged on the sliding rod 41, the other end of the second hydraulic telescopic rod is hinged on the hinge rod 43, and the second hydraulic telescopic rod 46 is controlled to extend and retract through the second hydraulic motor.
And one end and two sides of the detection rod 42, the sliding rod 41 and the hinge rod 43 are respectively provided with a hinge lug plate 45, and the extension springs 44 between one end of the detection rod 42 and the sliding rod 41 and between two sides of the detection rod 42 and two adjacent hinge rods 43 are respectively hinged on the hinge lug plates 45. One end of the detection rod 42 and the hinged ear plates 45 at two sides are fixed on the detection rod 42 through S-shaped pull pressure sensors.
According to the detection device of the roller chain, one end of the chain to be detected is clamped and fixed through the fixing limiting device 12, the other end of the chain to be detected is locked through the moving limiting device 13, and the whole chain to be detected is tensioned through the movement of the moving limiting device 13 so as to detect whether the quality problems such as looseness, breakage and the like exist in the transverse direction of the chain. The whole detection member 2 is clamped at the outer sides of the four limit clamping pieces 14, the limit clamping rods 421 of the detection rod 42 can be correspondingly clamped and inserted into the transported object mounting holes 103 on the fixed transverse plate 102 of the chain to be detected one by one, the first hydraulic motor is firstly utilized to control the expansion and contraction of the first hydraulic telescopic rod 31, and the outer chain plate 101 of the chain to be detected is pulled; then, the second hydraulic motor controls the second hydraulic telescopic rod 46 to extend and retract, and the outer chain plate 101 is pulled left and right. Then, the whole detection member 2 rises, the detection guide rail 11 moves under the control of the stepping motor and drives the chain to be detected for a small step, the whole detection member 2 descends again to enable the limiting clamping rod 421 of the detection rod 42 to be clamped on the inner chain plate of the chain to be detected, and the inner chain plate of the chain to be detected is detected through the expansion of the first hydraulic telescopic rod 31 and the second hydraulic telescopic rod 46.
In the process of pulling the outer chain plate 101 and the inner chain plate for multiple times, the quality problems of looseness, breakage and the like of the whole chain to be detected in the longitudinal direction can be detected and judged by monitoring the data of the S-shaped pulling pressure sensor.
The roller chain detection device is compact in structure and novel in design, the detection of the chain is realized through the detection platform and the detection member, the automation degree is high, the precision is good, the detection efficiency is high, the stability is good, the intensity is low, the labor load is small, and the use is convenient.
The invention has been described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the specific implementation in the above-described manner, and it is within the scope of the invention to adopt such insubstantial modifications of the inventive concept and solution, or to apply the inventive concept and solution directly to other applications without such modifications.

Claims (3)

1. The detection device for the roller chain is characterized by comprising a detection platform (1) and a detection member (2), wherein a detection guide rail (11) is arranged on the detection platform (1), a fixed limiting device (12) and a movable limiting device (13) are arranged on the detection guide rail (11), the detection member (2) comprises a pi-shaped frame (3) and a detection assembly (4) arranged in the pi-shaped frame (3), the two ends of the sliding rod (41) are respectively arranged on the pi-shaped frame (3), the hinge rods (43) are provided with a plurality of hinge rods (41) which are hinged on the sliding rod (41) at equal intervals, the detection rod (42) is provided with a plurality of hinge rods (43) which are arranged between the two hinge rods (43) in one-to-one correspondence, and one end of each detection rod (42) is connected with the detection guide rail (11), Both sides of the two-way sliding mechanism are respectively fixed on the sliding rod (41) and two adjacent hinged rods (43) through telescopic springs (44);
the n-shaped frame (3) consists of a cross rod and two vertical rods, and the front ends of the vertical rods of the two symmetrically arranged n-shaped frames (3) are connected together through a U-shaped rod (21); the inner sides of two vertical rods of the n-shaped frame (3) are respectively provided with a sliding groove, two ends of the sliding rod (41) are respectively arranged in the two sliding grooves of the n-shaped frame (3), more than two first hydraulic telescopic rods (31) are arranged between the sliding rod (41) and a cross rod of the n-shaped frame (3), and the first hydraulic telescopic rods (31) are controlled to stretch by a first hydraulic motor; a limiting clamping rod (421) is arranged on the lower side of the front end of the detection rod (42); a second hydraulic telescopic rod (46) is arranged on the sliding rod (41) on one side of the hinged rod (43), one end of the second hydraulic telescopic rod (46) is hinged to the sliding rod (41), the other end of the second hydraulic telescopic rod (46) is hinged to the hinged rod (43), and the second hydraulic telescopic rod (46) is controlled to stretch through a second hydraulic motor; one end and two sides of the detection rod (42), the sliding rod (41) and the hinge rod (43) are respectively provided with a hinge lug plate (45), and the telescopic springs (44) between one end of the detection rod (42) and the sliding rod (41) and between two sides of the detection rod (42) and two adjacent hinge rods (43) are respectively hinged on the hinge lug plates (45);
the chain roller chain (100) to be detected comprises an outer chain plate (101) and a fixing transverse plate (102) installed on the outer chain plate (101), wherein limiting clamping rods (421) of the detecting rods (42) are correspondingly clamped and inserted into transport object installation holes (103) in the fixing transverse plate (102) of the chain to be detected one by one.
2. A roller chain detection device according to claim 1, characterized in that four limit stops (14) are provided on the detection platform (1), and two symmetrically arranged Π -shaped frames (3) of the detection member (2) are engaged outside the four limit stops (14).
3. A roller chain detecting device according to claim 1, wherein the one end and both side hinge lugs (45) of the detecting lever (42) are fixed to the detecting lever (42) by S-shaped tension and pressure sensors.
CN202011515557.0A 2020-12-21 2020-12-21 Detection device for roller chain Active CN112697427B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011515557.0A CN112697427B (en) 2020-12-21 2020-12-21 Detection device for roller chain

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011515557.0A CN112697427B (en) 2020-12-21 2020-12-21 Detection device for roller chain

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CN112697427A CN112697427A (en) 2021-04-23
CN112697427B true CN112697427B (en) 2022-09-02

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5860238A (en) * 1981-10-05 1983-04-09 Idemitsu Kosan Co Ltd Method and apparatus for testing chain and lubricating oil for the same
JP2006057698A (en) * 2004-08-19 2006-03-02 Maitec:Kk Chain clamp device
JP2008133916A (en) * 2006-11-29 2008-06-12 Maitec:Kk Chain clamp device
CN102455248A (en) * 2011-06-28 2012-05-16 太仓椿盟链传动有限公司 Chain automatic detection system
CN205374033U (en) * 2016-01-26 2016-07-06 杭州自强链传动有限公司 Roller chain spirit activity detection equipment
CN205482868U (en) * 2016-01-19 2016-08-17 桂盟链条(太仓)有限公司 Detection apparatus for chain roller height
CN107377863A (en) * 2017-09-22 2017-11-24 苏州顺革智能科技有限公司 A kind of transmission equipment with chain detection apparatus
CN207318089U (en) * 2017-09-22 2018-05-04 苏州顺革智能科技有限公司 A kind of detection device for chain assembling
CN109516126A (en) * 2018-11-29 2019-03-26 绩溪山合机械有限公司 A kind of detection device broken for chain pine
CN109540505A (en) * 2018-11-28 2019-03-29 安徽省绩溪县飞奔链传动有限公司 A kind of device for sampling Detection transmission chain quality
CN112014102A (en) * 2020-08-24 2020-12-01 安徽省绩溪县飞奔链传动有限公司 Detection mechanism for chain

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5860238A (en) * 1981-10-05 1983-04-09 Idemitsu Kosan Co Ltd Method and apparatus for testing chain and lubricating oil for the same
JP2006057698A (en) * 2004-08-19 2006-03-02 Maitec:Kk Chain clamp device
JP2008133916A (en) * 2006-11-29 2008-06-12 Maitec:Kk Chain clamp device
CN102455248A (en) * 2011-06-28 2012-05-16 太仓椿盟链传动有限公司 Chain automatic detection system
CN205482868U (en) * 2016-01-19 2016-08-17 桂盟链条(太仓)有限公司 Detection apparatus for chain roller height
CN205374033U (en) * 2016-01-26 2016-07-06 杭州自强链传动有限公司 Roller chain spirit activity detection equipment
CN107377863A (en) * 2017-09-22 2017-11-24 苏州顺革智能科技有限公司 A kind of transmission equipment with chain detection apparatus
CN207318089U (en) * 2017-09-22 2018-05-04 苏州顺革智能科技有限公司 A kind of detection device for chain assembling
CN109540505A (en) * 2018-11-28 2019-03-29 安徽省绩溪县飞奔链传动有限公司 A kind of device for sampling Detection transmission chain quality
CN109516126A (en) * 2018-11-29 2019-03-26 绩溪山合机械有限公司 A kind of detection device broken for chain pine
CN112014102A (en) * 2020-08-24 2020-12-01 安徽省绩溪县飞奔链传动有限公司 Detection mechanism for chain

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Effective date of registration: 20220727

Address after: 245300 butoushang, Huayang Town, Jixi County, Xuancheng City, Anhui Province

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