CN112695760B - Erect wall and pour platform truck - Google Patents
Erect wall and pour platform truck Download PDFInfo
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- CN112695760B CN112695760B CN202011597479.3A CN202011597479A CN112695760B CN 112695760 B CN112695760 B CN 112695760B CN 202011597479 A CN202011597479 A CN 202011597479A CN 112695760 B CN112695760 B CN 112695760B
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- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D15/00—Handling building or like materials for hydraulic engineering or foundations
- E02D15/02—Handling of bulk concrete specially for foundation or hydraulic engineering purposes
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Abstract
The invention relates to the field of pouring trolleys, in particular to a vertical wall pouring trolley which comprises two symmetrically arranged pouring systems, wherein each pouring system comprises a walking system for driving the corresponding pouring system to move, a support structure fixed on the walking system, a trolley guide rail arranged on the support structure, a hoisting trolley system arranged on the trolley guide rail in a sliding mode, a template system connected with the hoisting trolley system through a rope, automatic closing plate systems arranged on two sides of the template system, and a supporting template system used for fixing and supporting the template system. The invention does not need to build a copper pipe bracket and an assembling template, has high installation speed and stable structure, is convenient for adjusting the thickness of the vertical wall, is convenient for dismounting and maintaining parts, and can realize automatic completion of sealing plates.
Description
Technical Field
The invention relates to the field of pouring trolleys, in particular to a vertical wall pouring trolley.
Background
The traditional vertical wall concrete construction method generally adopts a wood formwork construction method of a full framing method, and the process needs to build copper pipe brackets with the same width as a foundation pit in the foundation pit and then assemble the wood formwork block by block. The method has the advantages of large copper pipe support lapping engineering quantity, low lapping speed, narrow operation space, poor operation environment, low template assembly speed, difficult guarantee of lapping quality of the template and the copper pipe support, poor reliability, easy side wall deformation or concrete leakage during concrete pouring, more wood template assembly times, poor concrete surface flatness, easy occurrence of joint dislocation, long dismantling time of the wood template, the supports of the wood template and the wood template, long turnover time, low turnover speed, large use amount, high technical requirements on workers, high labor intensity of the workers, large quantity of required workers, low efficiency and high labor cost.
The existing pouring trolley has great improvement and improvement in the aspects of integration of a template and movement and fixation of the trolley, but sealing plates at two ends of the template are fixed, the template is installed and fixed in a mode that workers fasten the edges of the template layer by layer, operation needs to be carried out on the trolley or a concrete reinforcement, and the trolley is large in workload and high in danger.
Disclosure of Invention
The invention aims to provide a trolley which does not need to build a copper pipe support and an assembling template, has high installation speed and stable structure, is convenient to adjust the thickness of a vertical wall, is convenient to disassemble and maintain parts, and can automatically complete a sealing plate so as to solve the problems in the background technology.
In order to realize the purpose, the technical scheme adopted by the invention is as follows:
the utility model provides a erect wall and pour platform truck for pour two perpendicular walls simultaneously, its characterized in that: the movable formwork system comprises two symmetrically arranged pouring systems, wherein each pouring system comprises a traveling system for driving the pouring system to move, a support structure fixed on the traveling system, a pulley guide rail arranged on the support structure, a hoisting pulley system arranged on the pulley guide rail in a sliding manner, a formwork system connected with the hoisting pulley system through a rope, automatic closing plate systems arranged on two sides of the formwork system, and a supporting formwork system for fixing and supporting the formwork system;
the formwork system comprises a first formwork arranged on the outer side of the pouring system, a second formwork arranged between the first formwork and the support structure, and sealing plates arranged on the side edges of the first formwork and the second formwork; a butt joint boss is arranged on one side, close to the support structure, of the second template;
the supporting template system comprises an L-shaped supporting frame arranged on the outer side of the first template and a supporting hydraulic cylinder fixedly arranged on the support structure and/or the walking system; the bottom of the L-shaped support frame is provided with a pin hole for positioning, and the pin hole is used for supporting and fixing the first template; the output shaft of the supporting hydraulic cylinder is inserted into the butt joint boss and used for supporting and fixing the second template;
the automatic sealing plate system comprises sealing plate guiding devices arranged on two sides of the first template, sealing plate opposite-inserting mechanisms arranged on two sides of the second template and corresponding to the sealing plate guiding devices, a sealing plate feeding device used for driving the sealing plates to advance, a sealing plate resetting device used for driving the sealing plates to reset, a cylinder used for compressing the sealing plates, and a first roller and a second roller used for assisting the sealing plates to move.
As a further improvement of the invention, the first template and the second template are symmetrically arranged steel structure templates; a transverse rib is processed on the outer side of the first template in the horizontal direction and used for enhancing the strength of the template; and a template guide rail is processed in the outer vertical direction of the first template and used for guiding and fixing the L-shaped support frame.
As a further improvement of the invention, the whole support structure is a steel structure frame which is rectangular or inverted triangular when viewed from the direction vertical to the sealing plate.
As a further improvement of the invention, the walking system comprises a load-bearing universal wheel for driving the pouring system to move, a load-bearing platform arranged on the load-bearing universal wheel and used for bearing the support structure, a hydraulic jack arranged below the load-bearing platform, and a damping device arranged on the load-bearing platform and connected with the support structure.
As a further improvement of the invention, the output shaft of the hydraulic jack is connected with the loading platform, and the base of the hydraulic jack is fixed on the ground through a pin; the bearing universal wheel is provided with a brake device.
As a further development of the invention, the hoisting trolley system comprises a first trolley located above the first formwork, a second trolley located above the second formwork, and a third trolley located above the L-shaped support frame.
As a further improvement of the invention, one end of the sealing plate close to the first template is provided with an eyebolt; the sealing plate feeding device comprises a winch motor and a fixed pulley, wherein the base of the winch motor is fixed on the transverse rib of the first template, the fixed pulley is arranged on the sealing plate guiding device and is close to one side of the first template, and a rope on the winch motor is turned backwards through the fixed pulley and then is connected with an eyebolt of the sealing plate;
the sealing plate resetting device comprises a winch motor, a fixed pulley and a fixed pulley, wherein the base of the winch motor is fixed on the transverse bar of the first template, the fixed pulley is arranged on the sealing plate guiding device and is close to one side of the first template, the fixed pulley is arranged on one side of the sealing plate guiding device and is far away from one side of the first template, and a rope on the winch motor is connected with a lifting bolt of the sealing plate after being turned twice through the fixed pulley;
and a guide through hole for assisting the take-up of the sealing plate feeding device and a wire outlet hole of the sealing plate resetting device are processed on the sealing plate guide device.
As a further improvement of the invention, the first template is transversely provided with a through hole for arranging a split bolt.
As a further improvement of the invention, a vibrating motor is arranged on the outer side of the first template.
As a further improvement of the invention, an operation pedal is built on the L-shaped support frame, and a pedal ladder stand is arranged on one side of the L-shaped support frame;
the pulley guide rail top set up with supporting structure fixed connection's operation platform, supporting structure installs the platform cat ladder in one side.
Adopt the produced beneficial effect of above-mentioned technical scheme to lie in:
1. the invention adopts template integration, abandons the traditional wood template splicing mode, and leads the construction process to be efficient and environment-friendly.
2. According to the invention, the template system can be hoisted and put down through the hoisting pulley system, so that the movement and positioning of the template are facilitated. When the first template is placed, the L-shaped support frame can be quickly fixed in place through the pin hole at the bottom of the L-shaped support frame, and the first template can be quickly positioned by placing the first template after the L-shaped support frame is fixed in place because the L-shaped support frame is in sliding connection with the guide rail of the first template, and then the L-shaped support frame is connected with the first template through bolts to complete the installation of the first template; when placing the second template, hang the second template to support pneumatic cylinder the place ahead earlier, accomplish the connection back of inserting the boss on pneumatic cylinder and the second template, order about the second template by second coaster and support pneumatic cylinder and draw close to first template by a small margin, accomplish the installation of second template. Thus, the template is quickly and accurately installed in place.
3. The moving part of the walking system is a bearing universal wheel capable of braking, so that the step of erecting a track is omitted, the flexibility and the applicability of the trolley are improved, and in addition, the hydraulic jack device is additionally arranged, the trolley can be quickly supported and fixed, and the flexibility is further improved.
4. According to the automatic sealing plate system, the sealing plate feeding device and the sealing plate resetting device are utilized, the sealing plate can be quickly and automatically positioned, then the sealing plate is installed by matching with the air cylinder, the process is quick and safe, and the construction efficiency and the safety are improved.
5. The invention is provided with two symmetrically arranged pouring systems, can simultaneously complete the pouring of two groups of vertical walls, and improves the operation efficiency.
6. The vibrating motor is arranged on the outer side of the first template, and the vibrating rod is matched during pouring to enable concrete to be poured more tightly, so that the strength of the vertical wall is improved.
7. The first template is provided with the through hole for applying the split bolt to the template system, so that the fine adjustment of the position of the template is realized, and the concrete is further compacted during pouring, so that the quality of the vertical wall is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is an overall schematic diagram of embodiment 1 of the present invention.
Fig. 2 is a schematic view of a casting system.
Fig. 3 is a schematic view of a casting system.
Fig. 4 is a schematic view of one side of the second template.
Fig. 5 is a schematic view of one side of the first template.
Fig. 6 is a schematic view of a docking boss.
Figure 7 is a schematic view of an automatic plate closing system.
Figure 8 is a top view of the auto plate closing system.
Fig. 9 is a front view of the automatic plate closing system.
FIG. 10 is a schematic view of a running system and a hoist trolley system.
Wherein: 1. a running system; 2. a support structure; 3. a carriage rail; 4. an operation platform; 5. a hoist trolley system; 6. a template system; 7. an automatic plate closing system; 8. an L-shaped support frame; 9. a support hydraulic cylinder; 10. a vibrating motor; 11. a through hole; 12. an operation pedal; 13. a step ladder; 14. climbing a ladder on the platform; 1-1, a loading platform; 1-2, a hydraulic jack; 1-3, bearing universal wheels; 1-4, a damping device; 5-1, a first pulley; 5-2, a second pulley; 5-3, a third pulley; 6-1, a first template; 6-2, a second template; 6-3, sealing plates; 7-1, sealing plate guiding devices; 7-2, a sealing plate opposite insertion mechanism; 7-3, a sealing plate feeding device; 7-4, a closing plate resetting device; 7-5, a cylinder; 7-6, a first roller; 7-7, a second roller; 6-2-1 butt joint boss.
Detailed Description
For the purposes of making the present invention more clear and complete, and in conjunction with the detailed description of the embodiments below, it is to be understood that the terms "central," "vertical," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing the invention and in a simplified manner, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting.
The vertical wall pouring trolley shown in fig. 1 is used for simultaneously pouring two vertical walls, and comprises two symmetrically arranged pouring systems, wherein the pouring systems are shown in fig. 2 to 3 and comprise a walking system 1 for driving the pouring systems to move, a support structure 2 fixed on the walking system 1, two pulley guide rails 3 arranged on the support structure 2, a hoisting pulley system 5 slidably mounted on the pulley guide rails 3, a template system 6 connected with the hoisting pulley system 5 through a rope, automatic closing plate systems 7 arranged on two sides of the template system 6, and a supporting template system for fixing and supporting the template system 6. As shown in figure 1, the support structures 2 of the two sets of pouring systems are connected through cross beams, and the pulley guide rails 3 of the two sets of pouring systems are connected on the cross beams, so that the whole structure is stable.
As shown in fig. 4 to 6, the formwork system 6 includes a first formwork 6-1 disposed outside the casting system, a second formwork 6-2 disposed between the first formwork 6-1 and the supporting structure 2, and a sealing plate 6-3 disposed at a side of the first formwork 6-1 and the second formwork 6-2. Four groups of butt joint bosses 6-2-1 are arranged on one side, close to the support structure 2, of the second template 6-2, and the four groups of butt joint bosses 6-2-1 are respectively arranged near four corners of the second template 6-2. When the concrete pouring device works, the template system 6 is fixed in an area needing to be poured, a pre-buried concrete reinforcement assembly is arranged between the two templates, a gap for placing the sealing plate 6-3 is reserved when concrete reinforcements are buried, the concrete pump truck pours concrete downwards from an opening on the template system 6, and a layer of 3-4 cm mortar needs to be paved in advance before the concrete is poured.
As shown in fig. 4 to 5, the formwork supporting system includes two sets of L-shaped supporting frames 8 disposed outside the first formwork 6-1, two sets of supporting hydraulic cylinders 9 fixed on the supporting structure 2 by bolts, and 2 sets of supporting hydraulic cylinders 9 fixed on the traveling system 1 by bolts, and the positions of the supporting hydraulic cylinders 9 correspond to the positions of the abutting bosses 6-2-1 at the four corners when the second formwork 6-2 is placed on the ground. Two pin holes for positioning are processed at the bottom of each group of L-shaped supporting frames 8, through holes for connecting with the first template 6-1 through bolts are processed on the side edge perpendicular to the bottom, and when the L-shaped supporting frames 8 are fixed in place, the L-shaped supporting frames are connected and fastened with the first template 6-1 through bolts, so that the first template 6-1 can be supported and fixed. And an output shaft of the supporting hydraulic cylinder 9 is inserted into the butt joint boss 6-2-1 in a butt joint mode, and the butt joint boss is fastened by screws after being inserted in place, so that the second template 6-2 is supported and fixed.
As shown in fig. 7 to 8, the automatic plate closing system 7 includes plate guide 7-1 disposed on both sides of the first template 6-1, a plate opposite insertion mechanism 7-2 disposed on both sides of the second template 6-2 corresponding to the plate guide 7-1, a plate feeding device 7-3 for driving the plate 6-3 to advance, a plate returning device 7-4 for driving the plate 6-3 to return, an air cylinder 7-5 for pressing the plate, a first roller 7-6 and a second roller 7-7 for assisting the plate 6-3 to move. As shown in fig. 8, the sealing plate 6-3 is longer than the farthest distance between the first template 6-1 and the second template 6-2 (i.e. the distance between the surfaces of the transverse ribs of the two templates), the sealing plate guide 7-1 is fixed on the side edge of the first template 6-1 by screws, a margin of the radius of the second roller 7-7 is left between the inner edge of the side wall of the sealing plate guide 7-1 provided with the second roller 7-7 and the side edge of the first template 6-1, so that the sealing plate can be perpendicular to the first template 6-1 during advancing and resetting, and the sealing plate guide 7-1 is provided with a first sensor on the side wall provided with the first roller 7-6 for monitoring whether the sealing plate 6-3 is reset in place. The sealing plate opposite-inserting mechanism 7-2 is fixed on the side edge of the second template 6-2 through screws, and a second sensor is arranged on the side wall of the cylinder 7-5 and used for monitoring whether the sealing plate 6-3 advances in place.
As shown in fig. 4 to 5, the first formwork 6-1 and the second formwork 6-2 are symmetrically arranged steel structural formworks; and transverse ribs are processed on the outer side of the first template 6-1 in the horizontal direction and used for enhancing the strength of the template. And a template guide rail is processed in the outer vertical direction of the first template 6-1 and is used for guiding and fixing the L-shaped support frame 8. And one end of the sealing plate 6-3, which is close to the first template 6-1, is provided with an eyebolt.
As shown in fig. 10, the traveling system 1 includes three sets of load-bearing universal wheels 1-3 for driving the casting system to move, a load-carrying platform 1-1 disposed on the load-bearing universal wheels 1-3 for carrying the supporting structure 2, three sets of hydraulic jacks 1-2 disposed under the load-carrying platform 1-1, and three sets of shock-absorbing devices 1-4 disposed on the load-carrying platform 1-1 and connected to the supporting structure 2. Three groups of load-bearing universal wheels 1-3 are uniformly distributed below the load-bearing platform 1-1 and close to one side of the second template 6-2, and three groups of hydraulic jacks 1-2 are uniformly distributed below the load-bearing platform 1-1 and far away from one side of the second template 6-2 and are arranged in parallel with the load-bearing universal wheels 1-3. The three groups of damping devices 1-4 are arranged on the loading platform 1-1, and are specifically arranged right above the hydraulic jack 1-2. The structure ensures that the pouring system is more firm and stable when pouring.
As shown in fig. 10, the support structure 2 is a steel structural frame as a whole, and is rectangular or inverted triangular when viewed from a direction perpendicular to the sealing plate 6-3, in this embodiment, an inverted right-angled triangular structure is adopted, a tip portion of the right-angled triangular structure is fixed on the load-carrying platform 1-1 of the traveling system 1, and a hypotenuse of the right-angled triangular structure is hinged with the damping device 1-4 of the traveling system 1, so that the support structure 2 and the traveling system 1 are stably connected together.
As shown in fig. 10, an output shaft of the hydraulic jack 1-2 is connected with the load-carrying platform 1-1, a base of the hydraulic jack 1-2 is fixed on the ground through a pin, and the load-bearing universal wheel 1-3 is provided with a self-braking device. When the hydraulic lifting platform works, the bearing universal wheel 1-3 is moved to a designated position and then a brake system is locked, the hydraulic jack 1-2 is placed below the loading platform 1-1, an output shaft of the hydraulic jack 1-2 is inserted in place with a reserved opposite-inserting hole of the loading platform 1-1, the hydraulic jack 1-2 is fixed on the ground through a pin, and finally the hydraulic jack 1-2 is supported.
As shown in fig. 10, the hoisting tackle system 5 is two symmetrical systems, and includes a first tackle 5-1 located above the first template 6-1, a second tackle 5-2 located above the second template 6-2, and a third tackle 5-3 located above the L-shaped support frame 8, which are respectively disposed on the two tackle rails 3. The hoisting block system 5 can be slid on the block rail 3 by means of a built-in block motor.
A connecting rod used for loss and reducing the shaking of the template in the moving process is connected between the rope of the first pulley 5-1 and the first template 6-1, the connecting rod is an oval long rod, a bearing is installed at one end connected with the template, after the rope is tightened, the first pulley 5-1 drives the connecting rod to drive the first template 6-1, the shaking in the moving process is effectively reduced, and the rope cannot directly wear the hinged bolt on the first template 6-1.
When the first template 6-1 is placed, the L-shaped support frame 8 is firstly put down by the third pulley 5-3 and passes through a pin hole at the bottom of the L-shaped support frame 8, the L-shaped support frame 8 can be quickly fixed in place, because the L-shaped support frame 8 is in sliding connection with a guide rail of the first template 6-1, the first template 6-1 is put down by the first pulley 5-1 after the L-shaped support frame 8 is fixed in place, the first template can be quickly positioned, and then the L-shaped support frame 8 is connected with the first template 6-1 by bolts to complete the installation of the first template.
When the second template 6-2 is placed, the second pulley 5-2 firstly lifts the second template 6-2 to the front of the supporting hydraulic cylinder 9, after the connection of the supporting hydraulic cylinder 9 and the oppositely inserted boss 6-2-1 on the second template 6-2 is completed, the second template 6-2 is driven to be close to the first template 6-1 by a small amplitude simultaneously by the second pulley 5-2 and the supporting hydraulic cylinder 9, and the installation and positioning of the second template 6-2 are completed. Thus, the template is quickly and accurately installed in place.
As shown in fig. 7 to 9, the three sealing plate feeding devices 7-3 include a winch motor with a base fixed on the transverse bar of the first template 6-1, and a fixed pulley arranged on the sealing plate guiding device 7-1 near one side of the first template 6-1, wherein a rope on the winch motor is turned backwards through the fixed pulley and then is connected with an eyebolt of the sealing plate 6-3; the three groups of sealing plate resetting devices 7-4 comprise winch motors, fixed pulleys and fixed pulleys, wherein bases of the winch motors are fixed on the transverse ribs of the first template 6-1, the fixed pulleys are arranged on the sealing plate guiding devices 7-1 and are close to one side of the first template 6-1, the fixed pulleys are far away from one side of the first template 6-1, and ropes on the winch motors are connected with lifting bolts of the sealing plates 6-3 after being turned twice through the fixed pulleys. The three groups of sealing plate feeding devices 7-3 and the three groups of sealing plate resetting devices 7-4 are arranged in a staggered mode. The sealing plate guiding device 7-1 is provided with a guiding through hole for assisting the wire take-up of the sealing plate feeding device 7-3 and a wire outlet hole of the sealing plate resetting device 7-4.
When the sealing plate 6-3 moves forwards, a winch motor of the sealing plate feeding device 7-3 winds up, a motor of the sealing plate resetting device 7-4 winds out, the sealing plate 6-3 moves along the first roller 7-6 and the second roller 7-7 under the traction of the sealing plate feeding device 7-3, and when a second sensor on the sealing plate opposite insertion mechanism 7-2 monitors that the sealing plate 6-3 reaches a specified position, the controller controls the winch motor to stop working and controls the air cylinder 7-5 to press the sealing plate 6-3 tightly.
When the closing plate 6-3 performs reset movement, the controller controls the air cylinder 7-5 to loosen the closing plate 6-3; controlling the winch motor to start: the winch motor of the sealing plate feeding device 7-3 is used for paying off, the sealing plate resetting device 7-4 is used for controlling the motor to take up, the sealing plate 6-3 is reset along the first roller 7-6 and the second roller 7-7 under the traction of the sealing plate resetting device 7-4, and when the first sensor on the sealing plate guiding device 7-1 monitors that the sealing plate 6-3 reaches the designated position, the controller is used for controlling the winch motor to stop.
As shown in fig. 4 to 6, a through hole 11 is transversely formed in the first formwork 6-1 and used for arranging a split bolt to finely adjust the position of the formwork, so that concrete is further compacted during pouring, and the quality of a vertical wall is improved.
As shown in fig. 5, a vibrating motor 10 is installed outside the first formwork 6-1, and a worker uses a vibrating rod on the work platform 4 to compact the concrete.
As shown in fig. 2 to 3, an operation pedal 12 is built on the L-shaped support frame 8, and a pedal ladder 13 is arranged on one side of the L-shaped support frame 8; the top of the pulley guide rail 3 is provided with an operation platform 4 fixedly connected with the support structure 2, and one side of the support structure 2 is provided with a platform ladder 14. Preferably, the middle part of the support structure 2 can be added with a layer of operation pedal, so that the application of the pull screw on the upper part of the die is facilitated.
The specific working process comprises the following steps:
1. and assembling the automatic plate closing system 7 and the template system 6 in place, and hanging the L-shaped support frame 8 into the guide rail of the first template 6-1.
2. Braking the load-bearing universal wheel 1-3, supporting the hydraulic jack 1-2 and fixing the traveling system 1.
3. And (3) connecting the hoisting tackle system 5 with the template system 6 and the L-shaped support frame 8 through ropes, and tightening the ropes to hoist the template system 6 and the L-shaped support frame 8.
4. The running system 1 is released.
5. And moving the trolley to the specified pouring position.
6. The second pulley 5-2 drives the second template 6-2 to the front of the supporting hydraulic cylinder 9, and the second template 6-2 is put down, so that the butt joint boss 6-2-1 corresponds to the supporting hydraulic cylinder 9, and the butt joint of the output shaft of the supporting hydraulic cylinder 9 and the butt joint boss 6-2-1 is completed, and the bolt fastening is carried out. And then drives the second template 6-2 to a designated position.
7. The L-shaped support frame 8 is firstly put down by the third pulley 5-3 and is put down to a designated place, the pins are fixed, the first template 6-1 is put down by the first pulley 5-1, and then the L-shaped support frame 8 is connected with the first template 6-1 by the bolts to complete the installation of the first template.
8. And applying a split screw through the through hole 11, and realizing fine adjustment of the distance between the templates through the split screw.
9. And an automatic plate closing system 7 controls a plate closing system 6-3 to close plates.
9. And the worker assists the concrete pump truck to pour on the operation platform 4, and starts the vibrating motor and the vibrating rod to compact.
10. And after pouring and solidification are finished, demolding is finished according to the sequence of firstly installing and then dismantling, and then installing and firstly dismantling.
11. The trolley moves to the next pouring position.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (9)
1. The utility model provides a erect wall and pour platform truck for pour two perpendicular walls simultaneously, its characterized in that: the formwork system comprises two symmetrically arranged pouring systems, wherein each pouring system comprises a walking system (1) for driving the pouring system to move, a support structure (2) fixed on the walking system (1), a pulley guide rail (3) arranged on the support structure (2), a hoisting pulley system (5) slidably mounted on the pulley guide rail (3), a formwork system (6) connected with the hoisting pulley system (5) through a rope, automatic closing plate systems (7) arranged on two sides of the formwork system (6), and a supporting formwork system for fixing and supporting the formwork system (6);
the formwork system (6) comprises a first formwork (6-1) arranged on the outer side of the pouring system, a second formwork (6-2) arranged between the first formwork (6-1) and the support structure (2), and sealing plates (6-3) arranged on the side edges of the first formwork (6-1) and the second formwork (6-2); a butt joint boss (6-2-1) is arranged on one side, close to the support structure (2), of the second template (6-2);
the supporting template system comprises an L-shaped supporting frame (8) which is arranged on the outer side of the first template (6-1) and a supporting hydraulic cylinder (9) which is fixedly arranged on the support structure (2) and/or the walking system (1); the bottom of the L-shaped support frame (8) is provided with a pin hole for positioning, and the pin hole is used for supporting and fixing the first template (6-1); an output shaft of the supporting hydraulic cylinder (9) is inserted into the butt joint boss (6-2-1) in a butt joint mode and used for supporting and fixing the second template (6-2);
the automatic sealing plate system (7) comprises sealing plate guiding devices (7-1) arranged on two sides of the first template (6-1), sealing plate opposite insertion mechanisms (7-2) arranged on two sides of the second template (6-2) and corresponding to the sealing plate guiding devices (7-1), a sealing plate feeding device (7-3) used for driving the sealing plate (6-3) to advance, a sealing plate resetting device (7-4) used for driving the sealing plate (6-3) to reset, an air cylinder (7-5) used for pressing the sealing plate (6-3), a first roller (7-6) and a second roller (7-7) used for assisting the sealing plate (6-3) to move;
one end of the sealing plate (6-3) close to the first template (6-1) is provided with an eyebolt; the sealing plate feeding device (7-3) comprises a winch motor and a fixed pulley, wherein a base of the winch motor is fixed on a transverse rib of the first template (6-1), the fixed pulley is arranged on the sealing plate guiding device (7-1) and close to one side of the first template (6-1), and a rope on the winch motor is turned backwards through the fixed pulley and then is connected with a lifting bolt of the sealing plate (6-3);
the sealing plate resetting device (7-4) comprises a winch motor, a fixed pulley and a fixed pulley, wherein the base of the winch motor is fixed on the transverse rib of the first template (6-1), the fixed pulley is arranged on one side, close to the first template (6-1), of the sealing plate guiding device (7-1), the fixed pulley is arranged on one side, far away from the first template (6-1), of the sealing plate guiding device, and a rope on the winch motor is turned back twice through the fixed pulley and then is connected with a lifting ring bolt of the sealing plate (6-3);
a guide through hole for assisting the wire take-up of the sealing plate feeding device (7-3) and a wire outlet hole of the sealing plate resetting device (7-4) are processed on the sealing plate guide device (7-1).
2. The vertical wall pouring trolley according to claim 1, characterized in that: the first template (6-1) and the second template (6-2) are symmetrically arranged steel structure templates; a transverse rib is processed on the outer side of the first template (6-1) in the horizontal direction and used for reinforcing the strength of the template; and a template guide rail is processed in the outer vertical direction of the first template (6-1) and is used for guiding and fixing the L-shaped support frame (8).
3. The vertical wall pouring trolley according to claim 1, characterized in that: the whole support structure (2) is a steel structure frame, and is rectangular or inverted triangular when viewed from the direction vertical to the sealing plates (6-3).
4. The vertical wall pouring trolley according to claim 1, characterized in that: the walking system (1) comprises load-bearing universal wheels (1-3) used for driving the pouring system to move, a load-bearing platform (1-1) arranged on the load-bearing universal wheels (1-3) and used for bearing the support structure (2), hydraulic jacks (1-2) arranged below the load-bearing platform (1-1), and damping devices (1-4) arranged at the joint of the load-bearing platform (1-1) and the support structure (2).
5. The vertical wall pouring trolley according to claim 4, characterized in that: the output shaft of the hydraulic jack (1-2) is connected with the load-carrying platform (1-1), and the base of the hydraulic jack (1-2) is fixed on the ground through a pin; the bearing universal wheels (1-3) are provided with brake devices.
6. The vertical wall pouring trolley according to claim 1, characterized in that: the hoisting tackle system (5) comprises a first tackle (5-1) located above the first formwork (6-1), a second tackle (5-2) located above the second formwork (6-2), and a third tackle (5-3) located above the L-shaped support frame (8).
7. The vertical wall pouring trolley according to claim 2, characterized in that: and a through hole (11) is transversely processed in the first template (6-1) and is used for arranging a split bolt.
8. The vertical wall pouring trolley according to claim 2, characterized in that: and a vibrating motor (10) is arranged on the outer side of the first template (6-1).
9. The vertical wall pouring trolley according to claim 2, characterized in that: an operation pedal (12) is erected on the L-shaped support frame (8), and a pedal ladder stand (13) is arranged on one side of the L-shaped support frame (8);
tackle guide rail (3) top set up with supporting structure (2) fixed connection's operation platform (4), supporting structure (2) one side is installed platform cat ladder (14).
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CN202011597479.3A CN112695760B (en) | 2020-12-30 | 2020-12-30 | Erect wall and pour platform truck |
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CN202011597479.3A CN112695760B (en) | 2020-12-30 | 2020-12-30 | Erect wall and pour platform truck |
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CN112695760B true CN112695760B (en) | 2022-07-15 |
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CN113799242B (en) * | 2021-10-08 | 2023-03-10 | 阜阳市晶宫工业科技有限公司 | Pouring trolley for assembled building template and pouring method thereof |
CN114941426B (en) * | 2022-04-08 | 2023-11-10 | 福建建工基础设施建设集团有限公司 | Single-side wall template trolley construction method with mechanical demoulding device |
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JPH11156828A (en) * | 1997-11-27 | 1999-06-15 | Kobe Steel Ltd | Form device for precast concrete product |
CN106089253B (en) * | 2016-08-17 | 2018-08-24 | 中国路桥工程有限责任公司 | A kind of all-hydraulic template system poured for culvert |
CN109763644B (en) * | 2017-11-09 | 2021-06-04 | 天津建工城市建设发展有限公司 | Large-diameter cylinder sliding form system and construction method thereof |
CN109650260B (en) * | 2019-01-24 | 2023-09-22 | 陕西铁路工程职业技术学院 | Double arch bridge type mounting machine for railway tunnel template trolley |
CN110512865B (en) * | 2019-07-12 | 2021-06-08 | 中国建筑股份有限公司 | Beam formwork support frame, support structure and construction method |
CN110778120B (en) * | 2019-10-14 | 2024-06-28 | 安徽晶宫绿建集团有限公司 | Pouring trolley for shear wall |
CN211817952U (en) * | 2020-03-24 | 2020-10-30 | 中建二局第一建筑工程有限公司 | Wall concrete pouring forming die convenient to dismouting |
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