CN112692148B - Double-side extension forming device and method for irregular curved surface part - Google Patents

Double-side extension forming device and method for irregular curved surface part Download PDF

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Publication number
CN112692148B
CN112692148B CN202011444924.2A CN202011444924A CN112692148B CN 112692148 B CN112692148 B CN 112692148B CN 202011444924 A CN202011444924 A CN 202011444924A CN 112692148 B CN112692148 B CN 112692148B
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die
pressing
double
press
upper die
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CN112692148A (en
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李妍华
王猛团
刘玉平
俞川
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Beijing Hangxing Machinery Manufacturing Co Ltd
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Beijing Hangxing Machinery Manufacturing Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/22Deep-drawing with devices for holding the edge of the blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/04Movable or exchangeable mountings for tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • B21D37/12Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/14Particular arrangements for handling and holding in place complete dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices

Abstract

The invention relates to a double-side stretching forming device and a double-side stretching forming method for an irregular curved surface part, belongs to the technical field of sheet metal machining, and solves the problems that an irregular complex-profile thin-wall component cannot be formed at one time, the welding requirement is high, the machining cost of the part is high, the production period is long, and demolding is difficult in the prior art. The extension forming device comprises an upper die, a lower die and a pressing forming assembly, wherein the upper die extends and forms a workpiece to be formed in a lower die cavity through the pressing forming assembly; the pressing forming assembly comprises a molded surface pressing block, a pressing and covering convex die and a plurality of first elastic components; the pressing and covering male die is assembled in the through hole of the molded surface pressing block and is fixed with the molded surface pressing block, and the outer shape surface of the pressing and covering male die is matched with the molded surface of the through hole of the molded surface pressing block; one end of each first elastic component is fixed on the molded surface pressing block, and the other end of each first elastic component is fixed on the pressing and covering convex die. The invention realizes the one-step forming of the double-side extension of the irregular curved surface part.

Description

Double-side extension forming device and method for irregular curved surface part
Technical Field
The invention relates to the technical field of sheet metal processing, in particular to a double-side stretching forming device and a double-side stretching forming method for an irregular curved surface part.
Background
Currently, aerospace product parts are developing in the directions of light weight, complexity and integration, and irregular complex profile thin-wall components are increasingly adopted.
The forming characteristics of parts are limited by the orientation shape, the parts cannot be formed at one time, the parts can be detached and formed respectively and then are welded integrally, the requirements of forming and welding are high, the unqualified risk of the parts is increased, and the processing cost and the production period of the parts are increased.
Disclosure of Invention
In view of the above analysis, the present invention aims to provide a device and a method for forming an irregular curved surface part by bilateral stretching, which can solve at least one of the following technical problems: (1) The thin-wall component with the irregular complex profile cannot be formed at one time; (2) The requirement on welding is high, the unqualified risk of parts is increased, and the processing cost and the production period of the parts are increased; (3) The press and lateral extension forming and demoulding of irregular curved surfaces are difficult.
The purpose of the invention is mainly realized by the following technical scheme:
on one hand, the invention discloses a double-side extension forming device for an irregular curved surface part, which comprises an upper die, a lower die and a material pressing forming assembly, wherein the material pressing forming assembly is used for enabling a to-be-formed working procedure part to form double-side characteristics; the material pressing forming assembly is hung below the upper die; the pressing forming assembly comprises a pressing convex die.
Based on the further improvement of the extension forming device, the press-packing male dies comprise a first press-packing male die and a second press-packing male die.
Based on the further improvement of the extension forming device, the pressing forming assembly further comprises a guide screw.
Based on the further improvement of the extension forming device, the extension forming device further comprises a positioning plate, and the positioning plate is used for positioning the workpiece to be formed in the lower die.
Based on a further improvement of the above stretch forming device, the positioning plate comprises a concave portion.
Based on the further improvement of the stretching forming device, the bilateral stretching forming device also comprises a die handle, the die handle is connected with the upper die, and the upper die is fixed on a power device for pushing the upper die to move upwards and downwards through the die handle.
Based on the further improvement of the extension forming device, the extension forming device further comprises a hoisting assembly, and the hoisting assembly is used for hoisting the pressing forming assembly below the upper die.
Based on the further improvement of the extension forming device, the die handle and the upper die are connected through the socket head cap screw.
Based on the further improvement of the extension forming device, the double-side extension forming device further comprises a pressing part, a first elastic part and a profile pressing block, wherein the pressing part is used for fixing the first elastic part between the profile pressing block and the press-covering convex die.
Based on the further improvement of the extension forming device, the outer shape surface of the first press-wrapping convex die is matched with the through hole profile on one side of the profile pressing block, the outer shape surface of the second press-wrapping convex die is matched with the through hole profile on the other side of the profile pressing block, and the upper die pushes the first press-wrapping convex die and the second press-wrapping convex die to move outwards, so that double-side extension forming of a workpiece to be formed is completed.
Based on the further improvement of the extension forming device, the cross section of the hole is in the shape of an oval, and the first bag pressing male die and the second bag pressing male die can move along the length direction of the oval.
Based on the further improvement of the extension forming device, at least one end of the molded surface pressing block is provided with a positioning table, and the positioning table is matched with a positioning groove on the lower die so as to press a workpiece to be formed.
Based on the further improvement of the extension forming device, the hoisting assembly comprises a guide pillar, a nut and a second elastic part, the guide pillar penetrates through a through hole in the protruding part of the upper die, the second elastic part is sleeved outside the guide pillar, one end of the second elastic part is fixed at the bottom of a U-shaped space formed by the molded surface pressing block, the other end of the second elastic part abuts against the bottom surface of the protruding part, and the nut is sleeved on the part, located above the protruding part, of the guide pillar.
Based on the further improvement of the extension forming device, a second through hole for the first elastic component to pass through is formed in the molded pressure block, and the pressing part is arranged in the second through hole and fixed on the molded pressure block; one end of the first elastic component is fixed on the pressing part, and the other end of the first elastic component is fixed on the first pack pressing convex die or the second pack pressing convex die.
Based on the further improvement of the extension forming device, the upper die is fixed on an upper platform of the power equipment, and the lower die is fixed on a lower platform of the power device.
Based on the further improvement of the extension forming device, the pressing forming assembly further comprises a molded surface pressing block, the pressing and covering male die is assembled in the first through hole of the molded surface pressing block and is fixed with the molded surface pressing block, and the outer shape surface of the pressing and covering male die is matched with the through hole molded surface of the molded surface pressing block, so that the pressing and covering male die can be retracted and ejected.
Based on the further improvement of the extension forming device, the pressing forming assembly further comprises a plurality of first elastic parts, one end of each first elastic part is fixed on the molded surface pressing block, and the other end of each first elastic part is fixed on the pressing and covering convex die.
Based on the further improvement of the extension forming device, the outer profile of the first press-covering male die and the outer profile of the second press-covering male die are respectively matched with the profiles of the through holes on different sides of the profile pressing block.
Based on the further improvement of the extension forming device, the guide screw penetrates through the holes on the molded surface pressing block, the first covering pressing convex die and the second covering pressing convex die to fix the first covering pressing convex die and the second covering pressing convex die on the molded surface pressing block.
Based on the further improvement of the extension forming device, the positioning plate is arranged on the upper surface of the lower die.
Based on a further improvement of the above stretch forming apparatus, the recess is provided toward the cavity, and a part of the end surface of the process piece enters the recess and abuts against the positioning plate.
Based on the further improvement of the extension forming device, the pressing part is fixed on the molded surface pressing block, one end of the first elastic component is fixed on the pressing part, and the other end of the first elastic component is fixed on the first pressing and covering convex die or the second pressing and covering convex die.
On the other hand, the invention also provides a double-lateral extension forming method, which is used for forming parts with asymmetric convex features at two sides, different feature shapes at two sides and irregular curved surface circular convex parts by adopting the double-lateral extension forming device and comprises the following steps:
step 1: hoisting a material pressing forming assembly below an upper die, fixing the upper die on an upper platform of a power device, and fixing a lower die on a lower platform of the power device;
and 2, step: loading a workpiece to be formed in a process into a cavity of a lower die;
and step 3: starting a power device, and enabling an upper die and a material pressing forming assembly to go down to press a working procedure piece;
and 4, step 4: and the upper die continues to move downwards to push the first bag pressing male die and the second bag pressing male die to move outwards respectively, and the first elastic part is pressed to deform to complete the bilateral extension forming of the working procedure piece.
Based on the further improvement of the extension forming method, the step 1 of hoisting the material pressing forming assembly below the upper die specifically comprises the following steps: and the guide post penetrates through a through hole on the protruding part of the upper die, the second elastic part is sleeved outside the guide post, one end of the second elastic part is fixed at the bottom of a U-shaped space formed by the molded surface pressing block (3-1), the other end of the second elastic part abuts against the bottom surface of the protruding part, and the nut is sleeved on the part, located above the protruding part, of the guide post.
Based on the further improvement of the extension forming method, the step of hoisting the pressing forming assembly below the upper die comprises the following steps: and the guide post penetrates through a through hole on the protruding part of the upper die, the second elastic part is sleeved outside the guide post, one end of the second elastic part is fixed at the bottom of a U-shaped space formed by the molded surface pressing block, the other end of the second elastic part abuts against the bottom surface of the protruding part, and the nut is sleeved on the part, located above the protruding part, of the guide post.
Based on the further improvement of the extension forming method, the step of fixing the upper die on the power device comprises the step of fixing the upper die on an upper platform of the power device through a die shank.
Based on the further improvement of the stretch forming method, the step 2 specifically comprises the step of loading the workpiece to be formed into a cavity of the lower die, wherein the end surface of the workpiece is close to the positioning plate.
Compared with the prior art, the invention can realize at least one of the following beneficial effects:
(1) The stretching forming method of the invention does not need to adopt a forming process of firstly performing half stretching forming and then performing integral welding, can form the side position characteristic of the irregular curved surface sheet metal part at one time, and simultaneously completes the compression and the side stretching of the irregular curved surface, thereby simplifying the working procedure, shortening the production period of the part, reducing the production cost and improving the production efficiency.
(2) The stretching forming method has simple process and easy operation and realization.
(3) According to the invention, the first press-wrapping male die, the second press-wrapping male die and the profile pressing block are arranged, the two through holes are formed in the profile pressing block, the outer profile of the first press-wrapping male die is matched with the profile of one through hole of the profile pressing block, and the outer profile of the second press-wrapping male die is matched with the profile of the other through hole of the profile pressing block, so that the first press-wrapping male die and the second press-wrapping male die can be ejected and retracted, a part with a curved circular bulge can be obtained by ejection, and the demoulding can be easily carried out after irregular curved surface pressing and lateral drawing forming by retraction.
(4) Through setting up guide part and slotted hole to through fixing the guide part on the profile briquetting, can control first press a packet terrace die and the outside and inward stroke distance of second press a packet terrace die, guarantee that first press a packet terrace die and second press a packet terrace die do not take off the profile briquetting in the motion process.
(5) The depth of the curved circular protrusion can be controlled by controlling the length of the cross section (oblong) of the oblong hole.
(6) Through setting up the locating plate to through set up the concave part on the locating plate, can play the positioning action to waiting to take shape process piece of putting into the die cavity.
(7) The positioning table is arranged on the molded surface pressing block, and the positioning groove matched with the positioning table is arranged on the lower die, so that the workpiece to be formed can be firmly pressed in the downward process of the upper die and the material pressing forming assembly.
(8) Set up the protruding portion through the both sides at last mould, set up the through-hole on the protruding portion, second compression spring cover is established on the guide pillar to through fixing the one end of second compression spring in the bottom that forms the profile briquetting of inner space, the other end supports and leans on the bottom surface of protruding portion, and the nut cover is established in the guide pillar and is located the part more than the protruding portion, can fix the protruding portion with the guide pillar, and prevents that second compression spring from shifting.
(9) According to the invention, through the double-lateral extension forming tool, double-lateral extension one-step forming of the irregular curved surface sheet metal part is realized, and the side position characteristic of the irregular curved surface sheet metal part can be formed at one step.
(10) The forming device has simple structure and convenient operation, and can be installed and used on a common single-stroke oil press.
In the invention, the technical schemes can be combined with each other to realize more preferable combination schemes. Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the invention.
Drawings
The drawings are only for purposes of illustrating particular embodiments and are not to be construed as limiting the invention, wherein like reference numerals are used to designate like parts throughout.
FIG. 1 is various views of an irregular curved sheet metal part; (a) is a schematic structural diagram; (b) is a front view; (c) is a left view; (d) is a right view; (e) is a top view;
FIG. 2 is a schematic view of the outer shape of the process piece;
FIG. 3 is a schematic view of the general structure of a double-side stretch-forming device;
FIG. 4 is a schematic view of the overall structure of the press forming assembly;
FIG. 5 is a front view of a nip forming assembly;
FIG. 6 is a schematic structural view of a part of a press forming assembly;
FIG. 7 is a top view of the overall structure of the double-side extension forming device in the open state;
FIG. 8 is a left side view of the overall structure of the double-side stretching forming device in the mold-opened state;
FIG. 9 isbase:Sub>A cross-sectional view taken along A-A of FIG. 7;
FIG. 10 is a front view of the overall structure of the double-side stretching forming device in a pressing state;
FIG. 11 is a top view of the overall structure of the double-side stretching forming device in a compressed state;
FIG. 12 isbase:Sub>A cross-sectional view taken along line A-A of FIG. 10;
FIG. 13 is a cross-sectional view taken along line B-B of FIG. 11;
FIG. 14 is a schematic view of the overall structure of the bi-lateral stretch former in another direction;
FIG. 15 is a front view of the overall structure of the double-side stretching forming device in a clamping state;
FIG. 16 is a top view of the overall structure of the double-side stretching forming device in a clamping state;
FIG. 17 isbase:Sub>A cross-sectional view taken along A-A of FIG. 15;
FIG. 18 is a cross-sectional view taken along line B-B of FIG. 16;
FIG. 19 is a schematic cross-sectional view of the oblong hole;
fig. 20 is a top view of the positioning plate.
Reference numerals:
1-a die shank; 2, upper die; 3-pressing and forming the component; 3-1-moulding surface briquetting; 3-2-a first press-wrapping convex die; 3-3-a second press-wrapping convex die; 3-4-a guide screw; 3-5-a first compression spring; 3-6-compression screw; 4-lower mould; 5-guide pillar; 6-a nut; 7-a second compression spring; 8-a screw; 9-positioning a plate; 10-eye bolts; 11-socket head cap screws; 12. 13-mould closing positioning surface; 14. 15-placing the positioning surface between the working procedures; 16-a mold cavity; 17-a first via; 18-oblong holes; 19-a second via; 20-a positioning table; 21-a positioning groove; 22-a recess; 23-projection.
Detailed Description
The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which form a part hereof, and which together with the embodiments of the invention serve to explain the principles of the invention and not to limit its scope.
Example one
The invention discloses a double-side extension forming method, which adopts a forming device of the first embodiment to form parts with asymmetric convex features at two sides, different feature shapes at two sides and irregular curved surface circular convex at one time. The forming method comprises the following steps:
1) The guide post penetrates through a through hole in a protruding part 23 of an upper die 2, a second compression spring 7 is sleeved outside the guide post 5, one end of the second compression spring 7 is fixed at the bottom of a molded surface pressing block 3-1 forming an internal space, the other end of the second compression spring abuts against the bottom surface of the protruding part 23, a nut 6 is sleeved on the part, located above the protruding part, of the guide post 5, and a material pressing forming assembly 3 is hung below the upper die;
2) Fixing an upper die 2 on an upper platform of oil press equipment through a die shank 1;
3) Fixing the lower die 4 on a lower platform of an oil press;
4) A workpiece to be formed is placed in a cavity 16 of the lower die 4, and the end surface of the workpiece is close to the positioning plate 9;
5) Starting an oil press, firstly contacting a blank by a profile pressing block 3-1 in a material pressing forming assembly 3, and stopping descending the profile pressing block 3-1;
6) The upper die 2 continues to move downwards, the second compression spring 7 is pressed to deform, in the descending process, the inclined planes on the two sides of the upper die 2 are respectively contacted with the inclined planes of the first press-wrapping convex die 3-2 and the second press-wrapping convex die 3-3, pressure is applied, the first press-wrapping convex die 3-2 and the second press-wrapping convex die 3-3 are pushed to move outwards through the downward movement of the upper die 2, a deformation area material is pressed into the lower die 4, and the bilateral extension forming of the part is completed;
7) After the part is formed, the upper platform of the oil pressure equipment moves upwards, the first pressing and covering convex die 3-2 and the second pressing and covering convex die 3-3 are retracted into the molded surface pressing block 3-1 under the action of the first compression spring 3-5, the upper die 2 and the pressing and forming assembly 3 are separated from the female die, and the part is taken out after the die is opened.
Compared with the prior art, the stretching forming method can realize at least one of the following beneficial effects:
(1) The stretching forming method of the invention does not need to adopt a forming process of firstly performing half stretching forming and then performing integral welding, can form the side position characteristic of the irregular curved surface sheet metal part at one time, and simultaneously completes the compression and the side stretching of the irregular curved surface, thereby simplifying the working procedure, shortening the production period of the part, reducing the production cost and improving the production efficiency.
(2) The stretching forming method has simple process and easy operation and realization.
Example two
The embodiment describes the double-side stretching forming process of the irregular-curved-surface sheet metal part in detail by combining a forming device.
When the die is in a die opening state, as shown in fig. 7-9, the pressing forming assembly 3 is hung below the upper die 2 through guide posts 5, nuts 6 and second compression springs 7 on two sides, and the upper die 2 is fixed on an upper platform of the oil press device through the die shank 1 in a switching manner; the lower die 4 is fixed on a lower platform of the oil press.
At this time, in the material pressing and forming assembly 3, the first press-wrapping convex die 3-2 and the second press-wrapping convex die 3-3 are assembled in the through hole of the profile pressing block 3-1, and the outer profiles of the first press-wrapping convex die 3-2 and the second press-wrapping convex die 3-3 are matched with the through hole profile of the profile pressing block 3-1 and can be retracted and ejected, as shown in fig. 9.
The guide screws 3-4 penetrate through the oblong holes in the first covering punch 3-2 and the second covering punch 3-3 and are fixed on the molded surface pressing block 3-1, and the displacement distance of the first covering punch 3-2 and the second covering punch 3-3 on the molded surface pressing block 3-1 is controlled through the length of the oblong circle of the cross section of the oblong hole. The compression screw 3-6 is fixed on the molded surface pressing block 3-1, one end of the first compression spring 3-5 is fixed on the molded surface pressing block 3-1, the other end of the first compression spring is fixed on the press-wrapping convex die, the die is in a die opening state, the first compression spring 3-5 is in an extending state, the first press-wrapping convex die 3-2 is pushed, the second press-wrapping convex die 3-3 is accommodated in the molded surface pressing block 3-1, at the moment, the first press-wrapping convex die 3-2 and the second press-wrapping convex die 3-3 are respectively arranged on two sides of the upper die 2, and the inclined plane is tightly attached to the inclined plane of the upper die 2.
The process piece to be formed is placed into the cavity of the lower die 4, the end surface of the process piece is close to the positioning plate 9, then the upper platform of the oil press descends to drive the upper die 2 and the material pressing forming assembly 3 hung below the upper die to descend together, the positioning platform of the molded surface pressing block 3-1 descends under the guidance of the positioning groove of the lower die 4 to press the process piece, and the positioning mode is as shown in fig. 5. At this time, the second compression spring 7 and the first compression spring 3-5 are in a pre-tensioned free state, as shown in fig. 11-13, and the molded pressure piece 3-1 and the lower die 4 already fix the process piece in the die cavity.
The oil press continues to move downwards, the molded surface pressing block 3-1 does not move any more at the moment, the upper die 2 continues to move downwards along with the oil press, the second compression spring 7 is pressed to deform in the downward process, the molded surface pressing block 3-1 is pressed on a process part in the cavity, the molded surface of the whole process part is pressed by a side force at the moment, meanwhile, the inclined planes on two sides of the upper die 2 push the first press-wrapping convex die 3-2, the second press-wrapping convex die 3-3 moves outwards, the first compression spring 3-5 is pressed to deform, and double-side stretching forming of the sheet metal part is completed. In the process, the process piece is subjected to enough blank holder force, so that wrinkling and deformation in the part extension process are prevented, and qualified double-side forming characteristics are formed.
When the upper die 2 descends, the lower profile of the upper die 2 is pressed against the profile pressing block 3-1, the oil press stops descending, the die is in a die closing state as shown in figures 15-18, and at the moment, the stretching forming is completed.
After the part is formed, the oil press ascends to open the die, in the process, along with the gradual ascending of the oil press, the upper die 2 ascends firstly, the inclined plane is separated from the inclined plane between the first press-wrapping convex die 3-2 and the second press-wrapping convex die 3-3, the second compression spring 7 and the first compression spring 3-5 gradually recover to a free state, and the first press-wrapping convex die 3-2 and the second press-wrapping convex die 3-3 are withdrawn into the molded surface press block 3-1 under the pushing of the first compression spring 3-5, so that the molded surface press block 3-1 is prevented from being separated from a cavity of the lower die 4.
When the oil press moves to a certain height, the upper die 2 and the molded surface pressing block 3-1 hung below the upper die are completely separated from the cavity of the lower die 4, the die is in a die opening state again at the moment, and the formed part is left in the cavity of the lower die 4 and is taken out manually.
EXAMPLE III
The invention further discloses an extension forming device, which is used for the double-side extension forming of the irregular curved surface part in the first embodiment or the second embodiment, in particular to an irregular curved surface sheet metal part with forming characteristics on two sides.
The sheet metal part is made of 1Cr18Ni9Ti, the wall thickness is 0.8mm, the shape and the size of the sheet metal part are shown in figure 1, the whole part is an irregular convergent curved surface, the head depth is 170mm, the opening width is 130mm, the tail depth is 130mm, and the opening width is 100mm. There is the protruding characteristic of asymmetric position in part both sides, and both sides characteristic shape is inequality, and the circular arch of irregular curved surface is all, and the highest point is 15mm apart from the curved surface. Fig. 2 is a schematic diagram of the shape of a part in a process, wherein the irregular curved surface is formed by stretching a die and the double-sided features are to be formed.
The drawing forming device of the embodiment comprises a die handle 1, an upper die 2, a material pressing forming assembly 3, a lower die 4, a guide pillar 5, a nut 6, a second compression spring 7, a screw 8, a positioning plate 9, an eyebolt 10 and an inner hexagon screw 11, as shown in fig. 3. Wherein, the die shank 1 and the upper die 2 are connected together through a socket head cap screw 11.
The material pressing and forming component 3 is used for forming double-side characteristics of the sheet metal part. As shown in fig. 4-6, the pressing and forming assembly 3 comprises a profile pressing block 3-1, a first pressing and covering convex die 3-2, a second pressing and covering convex die 3-3, a guide screw 3-4, a first compression spring 3-5 and a compression screw 3-6. The upper die 2 stretches and forms the workpiece to be formed in the cavity 16 of the lower die 4 through the material pressing and forming assembly 3.
In one possible embodiment, the first press punch 3-2 and the second press punch 3-3 are mounted in a first through opening 17 of the pressure body 3-1. The molded pressure block 3-1 comprises two first through holes 17, the outer profile of the first press-wrapping convex die 3-2 is matched with the profile of one through hole of the molded pressure block 3-1, and the outer profile of the second press-wrapping convex die 3-3 is matched with the profile of the other through hole of the molded pressure block 3-1, so that the first press-wrapping convex die 3-2 and the second press-wrapping convex die 3-3 can be retracted and ejected, as shown in fig. 5.
When the shapes and the positions of the two first through holes 17 are the same, parts with the same lateral position characteristics are obtained; when the two first through holes 17 are different in shape and/or position, as shown in fig. 1 (c) and (d), a part different in side orientation characteristics is obtained, as shown in fig. 1 (a).
When the extension forming device is in a die opening state, as shown in fig. 7-9, the pressing forming component 3 is hung below the upper die 2 through guide posts 5, nuts 6 and second compression springs 7 on two sides, and the upper die 2 is fixed on an upper platform of an oil press through the die shank 1 in a switching manner; the lower die 4 is fixed on a lower platform of the oil press.
It should be noted that two protruding portions 23 are disposed on two sides of the upper die 2, a through hole for the guide post 5 to pass through is disposed on the protruding portion 23, the second compression spring 7 is sleeved on the guide post 5, one end of the second compression spring 7 is fixed at the bottom of the profile pressing block 3-1 forming the inner space, as shown in fig. 3 and fig. 10-12, and the other end of the second compression spring 7 abuts against the bottom surface of the protruding portion 23. The nut 6 is fitted over the part of the guide post 5 above the lug 23 and serves to fix the guide post 5 to the lug 23.
At the moment, in the material pressing forming assembly 3, the first compression spring 3-5 is in an extension state and pushes the first bag pressing convex die 3-2 and the second bag pressing convex die 3-3 to be accommodated in the molded surface pressing block 3-1, at the moment, the first bag pressing convex die 3-2 and the second bag pressing convex die 3-3 are respectively positioned at two sides of the upper die 2, and the inclined plane of the first bag pressing convex die 3-2 and the inclined plane of the second bag pressing convex die 3-3 are respectively attached to the inclined plane of the upper die 2.
The molded pressure block 3-1 is provided with a second through hole 19 for the first compression spring 3-5 to pass through, and the compression screw 3-6 is arranged in the second through hole 19 and fixed on the molded pressure block 3-1. The number of the first compression springs 3-5 may be 4. One end of each first compression spring 3-5 is fixed on a compression screw 3-6, the other ends of two first compression springs 3-5 are fixed on the first press-wrapping convex die 3-2, and the other ends of the other two first compression springs 3-5 are fixed on the second press-wrapping convex die 3-3. The number of the second through holes 19 is the same as the number of the first compression springs 3-5.
In another possible embodiment, the profile pressing block 3-1, the first press-wrapping punch 3-2 and the second press-wrapping punch 3-3 are provided with oblong holes 18, and two guide screws 3-4 are respectively fixed on the profile pressing block 3-1 through the oblong holes on the profile pressing block 3-1, the first press-wrapping punch 3-2 and the second press-wrapping punch 3-3, so as to guide and position the first press-wrapping punch 3-2 and the second press-wrapping punch 3-3, as shown in fig. 6.
The cross section of the oblong hole is oblong, as shown in fig. 19, the direction indicated by the arrow in the figure is the length direction of the oblong, and the displacement distance of the first press-wrapping convex die 3-2 and the second press-wrapping convex die 3-3 on the molded surface press block 3-1 is controlled by controlling the length of the oblong, so that the depth of the curved circular bulge is controlled. In a preferred embodiment, at least one end of the profile pressure piece 3-1 is provided with a positioning table 20, at least one end of the lower mold 4 is provided with a positioning groove 21, the positioning table 20 enters the positioning groove 21 and, guided by the positioning groove 21, descends to press the process piece to be formed.
In order to position the work piece to be formed in the cavity 16 of the lower die 4, in another embodiment, a positioning plate 9 is provided on the upper surface of the lower die 4 for positioning the work piece to be formed in the cavity 16.
Specifically, the positioning plate 9 includes a recess 22, and as shown in fig. 20, the recess 22 is disposed toward the cavity 16. After the work piece to be formed is placed in the cavity 16 of the lower mold 4, a part of the end surface of the work piece enters the recess 22 and abuts against the positioning plate 9, thereby effectively preventing the work piece from slipping out of the cavity 16, as shown in fig. 14.
Because the process piece is subjected to great blank holder force in the stretching forming process, the firmness of the positioning plate for positioning the process piece is very high.
In one embodiment, the positioning plate 9 may be fixed on the upper surface of the lower mold 4 by screws, or may be fixed in other manners as long as it has enough fixing force so as not to be loosened or fall off during the stretching process.
The workpiece to be formed is loaded into the cavity 16 of the lower die 4, the end surface of the workpiece is close to the positioning plate 9, then the upper platform of the oil press descends to drive the upper die 2 and the material pressing and forming assembly 3 hung below the upper die to descend together, the positioning table 20 of the molded surface pressing block 3-1 descends under the guidance of the positioning groove 21 of the lower die 4 to press the workpiece, and the positioning mode is as shown in fig. 14. Fig. 14 shows the positioning table 20 of the profile holder 3-1 and the clamping positioning surfaces 12, 13 of the lower mold part 4, and shows the process part to be formed inserted into the cavity 16 of the lower mold part 4, with the end faces resting against the positioning surfaces 14, 15 of the positioning plate 9.
To facilitate handling of the lower mould 4, in a preferred embodiment, the outer wall of the lower mould 4 is provided with eye bolts 10, as shown in figures 3 and 13.
Compared with the prior art, the stretching forming device can realize at least one of the following beneficial effects:
(1) According to the invention, the first press-wrapping male die, the second press-wrapping male die and the molded surface pressing block are arranged, the two through holes are arranged on the molded surface pressing block, the outer molded surface of the first press-wrapping male die is matched with the molded surface of one through hole of the molded surface pressing block, and the outer molded surface of the second press-wrapping male die is matched with the molded surface of the other through hole of the molded surface pressing block, so that the first press-wrapping male die and the second press-wrapping male die can be ejected and retracted, a part with a curved circular bulge can be obtained by ejecting, and the part can be easily demoulded after irregular curved surface pressing and lateral extension forming by retracting.
(2) Through setting up guide part and slotted hole to through fixing the guide part on the profile briquetting, can control first press a packet terrace die and the outside and inward stroke distance of second press a packet terrace die, guarantee that first press a packet terrace die and second press a packet terrace die do not take off the profile briquetting in the motion process.
(3) By controlling the length of the cross section (oblong) of the oblong hole, the depth of the curved circular bulge can be controlled.
(4) Through setting up the locating plate to through set up the concave part on the locating plate, can play the positioning action to waiting to take shape process piece of putting into the die cavity.
(5) The positioning table is arranged on the molded surface pressing block, and the positioning groove matched with the positioning table is arranged on the lower die, so that the workpiece to be formed can be firmly pressed in the downward process of the upper die and the material pressing forming assembly.
(6) Set up the protruding portion through the both sides at last mould, set up the through-hole on the protruding portion, second compression spring cover is established on the guide pillar to through fixing the one end of second compression spring in the bottom that forms the profile briquetting of inner space, the other end supports and leans on the bottom surface of protruding portion, and the nut cover is established in the guide pillar and is located the part more than the protruding portion, can fix the protruding portion with the guide pillar, and prevents that second compression spring from shifting.
(7) According to the invention, through the double-lateral extension forming tool, double-lateral extension one-step forming of the irregular curved surface sheet metal part is realized, and the side position characteristics of the irregular curved surface sheet metal part can be formed at one step.
(8) The forming device has simple structure and convenient operation, and can be installed and used on a common single-stroke oil press.
While the invention has been described with reference to specific preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the following claims.

Claims (7)

1. A double-side extension forming device for irregular curved surface parts is characterized by comprising an upper die (2), a lower die (4) and a pressing forming assembly (3) for enabling a workpiece to be formed to form double-side characteristics;
the workpiece to be formed is an aerospace product irregular profile member, and the irregular profile member has two sides with asymmetric convex features, has different feature shapes on the two sides, and is an irregular curved surface circular convex;
the material pressing forming assembly (3) is hung below the upper die (2);
the pressing forming assembly (3) comprises a pressing convex die;
the packing pressing male die comprises a first packing pressing male die (3-2) and a second packing pressing male die (3-3);
the double-side extension forming device further comprises a positioning plate (9), wherein the positioning plate (9) is used for positioning a workpiece to be formed in the lower die (4); the positioning plate (9) comprises a recess (22);
the pressing and forming assembly (3) further comprises a molded surface pressing block (3-1), the molded surface pressing block (3-1) comprises two first through holes (17), the outer shape surface of the first pressing and covering convex die (3-2) is matched with the through hole molded surface of one through hole of the molded surface pressing block (3-1), and the outer shape surface of the second pressing and covering convex die (3-3) is matched with the through hole molded surface of the other through hole of the molded surface pressing block (3-1);
the positioning plate (9) is fixed on the upper surface of the lower die (4).
2. The double lateral stretch former according to claim 1, wherein the swage assembly (3) further comprises guide screws (3-4).
3. The double lateral stretch former according to claim 1, further comprising a die shank (1), wherein the die shank (1) is connected to the upper die (2), and the upper die (2) is fixed to a power unit for pushing the upper die (2) upward and downward through the die shank (1).
4. The double-lateral-extension forming device of claim 1, further comprising a hoisting assembly for hoisting the swaging forming assembly (3) below the upper die (2).
5. The double lateral stretch former according to claim 3, wherein the shank (1) and the upper die (2) are connected by means of socket head cap screws (11).
6. The double lateral stretch former according to claim 3, further comprising a compression screw (3-6) and a first compression spring (3-5), wherein the compression screw (3-6) is used to fix the first compression spring (3-5) between the profile block (3-1) and the press-wrapping punch.
7. A double lateral drawing forming method, characterized in that the double lateral drawing forming device of claim 6 is used, comprising the steps of:
step 1: hoisting a material pressing forming assembly below an upper die, fixing the upper die on an upper platform of a power device, and fixing a lower die on a lower platform of the power device;
step 2: loading a workpiece to be formed in a process into a cavity of a lower die;
and step 3: starting a power device, and enabling an upper die and a material pressing forming assembly to go down to press a working procedure piece;
and 4, step 4: and the upper die continues to move downwards to push the first bag pressing male die and the second bag pressing male die to move outwards respectively, and the first compression spring is pressed to deform to complete the bilateral extension forming of the working procedure piece.
CN202011444924.2A 2020-12-11 2020-12-11 Double-side extension forming device and method for irregular curved surface part Active CN112692148B (en)

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Application Number Priority Date Filing Date Title
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Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2198873A (en) * 1937-04-13 1940-04-30 Mullins Mfg Corp Forming bulged receptacles
SU602271A1 (en) * 1976-04-06 1978-04-15 Всесоюзный Научно-Исследовательский И Проектный Институт Технологии Химического И Нефтяного Аппаратостроения Expandable male die for shaping hollow work
JP3394332B2 (en) * 1994-08-25 2003-04-07 トヨタ自動車株式会社 Burring processing method
US5950472A (en) * 1998-08-13 1999-09-14 Atlanta Grothes Machine Company Bead-formation in metal drum manufacture
JP2001050022A (en) * 1999-08-04 2001-02-23 Pacific Ind Co Ltd Oil pan for engine and molding device for the same
JP2007130658A (en) * 2005-11-09 2007-05-31 Toyota Motor Corp Press molding method
CN204503993U (en) * 2015-04-07 2015-07-29 安徽江淮汽车股份有限公司 A kind of beam piece opening drawing die face

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